Sterile filling machine for beverage production
By designing the fixing and filling structures on the conveyor belt, the problems of fixing and preventing clogging of filling bottles in aseptic filling machines were solved, achieving stability and efficiency in the beverage filling process.
Patent Information
- Application Number
- CN202520238387.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-14
AI Technical Summary
Existing aseptic filling machines cannot effectively hold the bottles in place when filling beverages, causing the bottles to move or tilt during the filling process. They also lack anti-clogging structures, which can lead to blockage of the discharge port and affect the normal filling process.
An aseptic filling machine comprising a conveyor belt, a fixing structure, and a filling structure was designed. The filling bottles are fixed by components such as a U-shaped frame, a lifting plate, a telescopic rod, an electric slide rail, and a clamping rod, and auger and stirring blades are used to prevent clogging and ensure smooth filling process.
It achieves stable clamping of filling bottles, avoids displacement and blockage during the filling process, ensures the normal operation of the filling process, and improves filling efficiency and reliability.
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Figure CN223688087U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aseptic filling machine technical field, concretely is a kind of beverage production aseptic filling machine. BACKGROUND
[0002] Aseptic filling machine is a kind of equipment specially used for liquid product filling in aseptic environment, it is through strict aseptic treatment and control, ensure that product is not polluted by microorganism in filling process, to prolong the shelf life of product and guarantee the safety and quality of product.
[0003] But the existing aseptic filling machine when filling beverage, do not have the structure to the filling bottle is fixed, when filling beverage in filling bottle, it can cause filling bottle to move or tilt, cause unable to carry out normal filling procedure, simultaneously, the existing filling machine does not have the structure of anti-blocking, cause discharge hole to be blocked, also unable to carry out normal filling procedure, therefore a kind of beverage production aseptic filling machine is presented. UTILITY MODEL CONTENTS
[0004] In view of the deficiencies of prior art, the utility model provides a kind of beverage production aseptic filling machine, it is convenient to fix filling bottle, with the advantages such as anti-blocking structure, solve the problem that existing device structure needs optimization.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of beverage production aseptic filling machine, including conveyer belt, the left side of the conveyer belt is fixedly installed with first motor, the outer surface of the conveyer belt is movably connected with jar, the outside of the conveyer belt is provided with fixed structure, the outside of the conveyer belt is provided with filling structure;
[0006] The fixed structure includes U-shaped frame, the top of the conveyer belt is fixedly installed with U-shaped frame, the inside of the U-shaped frame is movably connected with lifting plate, the top of the U-shaped frame is fixedly installed with telescopic rod, the bottom of the lifting plate is fixedly installed with discharge bucket, the outer surface of the discharge bucket is fixedly installed with electric slide rail, the outer surface of the electric slide rail is provided with articulated rod, the outer surface of the discharge bucket is fixedly installed with transverse plate, the outside of the articulated rod is provided with clamping rod, the outer surface of the conveyer belt is fixedly installed with fixed ring, the inside of the fixed ring is provided with arc clamp.
[0007] Further, the filling structure includes storage tank, the top of the U-shaped frame is fixedly installed with storage tank, the outer surface of the storage tank is fixedly installed with valve telescopic hose, the top of the lifting plate is fixedly installed with second motor, the inside of the discharge bucket is rotatably connected with auger, the bottom of the discharge bucket is fixedly installed with discharge pipe, the inside of the discharge pipe is fixedly installed with cross block, the top of the cross block is rotatably connected with stirring vane, the top of the stirring vane is fixedly installed with scraper.
[0008] Further, the inside of the U-shaped frame is fixedly provided with two auxiliary rods, the outer surfaces of the two auxiliary rods are respectively slidably connected with the left and right sides of the lifting plate, the bottom of each of the two telescopic rods penetrates through the top of the U-shaped frame and is fixedly connected with the top of the lifting plate, and the two discharge barrels are located at the bottom of the lifting plate.
[0009] Further, the left and right sides of each of the discharge barrels are fixedly provided with an electric sliding rail, the outer surface of each electric sliding rail is slidably connected with a sliding block, the outer surface of each sliding block is fixedly provided with a hinged rod, the left and right sides of each discharge barrel are fixedly provided with a horizontal plate, and the inside of each horizontal plate is fixedly provided with a guide rod.
[0010] Further, the outer surface of each guide rod is slidably connected with a moving block, the bottom of each of the four hinged rods is fixedly connected with the top of each moving block, the bottom of each of the four moving blocks is fixedly provided with a clamping rod, a plurality of fixed rings are arranged, and the inside of each fixed ring is fixedly provided with two arc-shaped clamps through a spring body.
[0011] Further, the storage tank and the two discharge barrels are fixedly connected through two valve telescopic hoses, the two augers are fixedly provided with belt pulleys on the outer surfaces, the two belt pulleys are drivingly connected through a belt, the top of one of the augers is fixedly connected with the output end of the second motor, and the bottom of each discharge barrel is fixedly provided with a discharge pipe.
[0012] Advantages
[0013] Compared with the prior art, the technical scheme has the following advantages:
[0014] The beverage production aseptic filling machine can fix the tank body on the conveying belt through the fixing structure, and ensure that the tank body will not displace to cause the normal filling process to be unable to be performed when the beverage is filled in the tank body through the arrangement of other fixing structures, and then the inside of the tank body can be filled with the beverage through the arrangement of the filling structure, and the discharge pipe is prevented from being blocked during the filling process to cause the normal filling process to be unable to be performed, so that the tank body is conveniently fixed, and the blocking phenomenon during the filling process is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a partial three-dimensional structure schematic view of the utility model;
[0016] Figure 2 It is a front cross-sectional structure schematic view of the utility model;
[0017] Figure 3 It is the back section view structure schematic view of the utility model;
[0018] Figure 4 It is the local front section view structure schematic view of the utility model;
[0019] Figure 5 It is the fixed ring top view structure schematic view of the utility model;
[0020] Figure 6 It is the inside top view structure schematic view of the utility model discharge pipe.
[0021] In the figure: 1, conveying belt; 2, first motor; 3, tank body; 4, fixed structure; 401, U-shaped frame; 402, lifting plate; 403, telescopic rod; 404, discharge bucket; 405, electric slide rail; 406, articulated rod; 407, horizontal plate; 408, clamping rod; 409, fixed ring; 410, arc-shaped clamp; 5, filling structure; 501, storage tank; 502, valve telescopic hose; 503, second motor; 504, auger; 505, discharge pipe; 506, cross block; 507, stirring blade; 508, scraper. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0023] Please refer to Figures 1-6 A beverage production aseptic filling machine, including conveying belt 1, the left side of conveying belt 1 is fixedly installed with first motor 2, the outer surface of conveying belt 1 is movably connected with tank body 3, the outside of conveying belt 1 is provided with fixed structure 4, the outside of conveying belt 1 is provided with filling structure 5;
[0024] Fixed structure 4 includes U-shaped frame 401, the top of conveying belt 1 is fixedly installed with U-shaped frame 401, the inside of U-shaped frame 401 is movably connected with lifting plate 402, the top of U-shaped frame 401 is fixedly installed with telescopic rod 403, the bottom of lifting plate 402 is fixedly installed with discharge bucket 404, the outer surface of discharge bucket 404 is fixedly installed with electric slide rail 405, the outer surface of electric slide rail 405 is provided with articulated rod 406, the outer surface of discharge bucket 404 is fixedly installed with horizontal plate 407, the outside of articulated rod 406 is provided with clamping rod 408, the outer surface of conveying belt 1 is fixedly installed with fixed ring 409, the inside of fixed ring 409 is provided with arc-shaped clamp 410.
[0025] Further, the filling structure 5 comprises a storage tank 501, the top of the U-shaped frame 401 is fixedly installed with the storage tank 501, the outer surface of the storage tank 501 is fixedly installed with a valve flexible hose 502, the top of the lifting plate 402 is fixedly installed with a second motor 503, the inside of the discharge barrel 404 is rotatably connected with a worm 504, the bottom of the discharge barrel 404 is fixedly installed with a discharge pipe 505, the inside of the discharge pipe 505 is fixedly installed with a cross block 506, the top of the cross block 506 is rotatably connected with a stirring blade 507, and the top of the stirring blade 507 is fixedly installed with a scraper 508.
[0026] Specifically, as shown in Figure 2 the bottom of the tank body 3 is fixed by the spring body and the arc-shaped clamp 410, and then the discharge pipe 505 is inserted into the inside of the tank body 3 by moving the lifting plate 402 downward driven by the telescopic rod 403, and then the hinged rod 406 is moved driven by the electric slide rail 405, and the outer surface of the tank body 3 is clamped and fixed again by the two clamping rods 408 driven by the hinged rod 406 moving towards each other, so as to conveniently clamp and fix the tank body 3 and prevent the tank body 3 from being displaced under stress during the filling process, which causes the filling to fail to be normally carried out.
[0027] Specifically, as shown in Figure 2 the tank body 3 is clamped and fixed by the fixing structure 4, the beverage is sent from the inside of the storage tank 501 into the inside of the discharge barrel 404 by opening the valve flexible hose 502, and then the two worms 504 are rotated in the inside of the discharge barrel 404 driven by the second motor 503 through the belt pulley and the belt, so as to prevent the discharge barrel 404 from being blocked, and when the beverage enters the inside of the discharge pipe 505, the stirring blade 507 is rotated under the influence of the water flow, so as to rotate the scraper 508 driven by the rotation of the stirring blade 507, and the inside of the discharge pipe 505 is scraped by the rotation of the scraper 508, so as to avoid the beverage from being hung on the wall, which causes the raw materials to be wasted, so as to achieve the purpose of having the anti-blocking function.
[0028] Specifically, as shown in Figure 2 the first motor 2 and the second motor 503 are both forward and reverse motors, the forward and reverse motor refers to an electric motor that can realize forward rotation and reverse rotation, the working principle of the forward and reverse motor is based on changing the phase sequence of the motor power to realize the change of the rotation direction, in a three-phase asynchronous motor, the rotation direction of the motor can be changed by adjusting any two phases, and this operation is called phase conversion, which allows the motor to run in different directions as needed.
[0029] Specifically, as shown in Figure 2As shown, the telescopic rod 403 mainly consists of a motor, a reducer, a telescopic rod body, a control system, guide components, and limit switches. When the motor is powered on, it generates driving torque, which converts high-speed rotation into low-speed, high-torque rotational motion through the reducer. The output shaft of the reducer is connected to the inner or outer tube of the telescopic rod 403. When the output shaft of the reducer rotates, the rotational motion is converted into linear motion of the telescopic rod 403 through a screw pair or other transmission mechanism. The control system adjusts the speed and direction of the motor according to preset parameters, thereby controlling the speed and direction of the telescopic rod 403. When the telescopic rod 403 reaches the preset position, the limit switch sends a signal, and the control system stops the motor, thereby achieving precise positioning of the telescopic rod 403.
[0030] Specifically, such as Figure 2 As shown, the working principle of the electric slide rail 405 is based on a mechanical structure driven by an electric motor. The slide rail moves through power supply and control signals. Specifically, when the power is turned on, the electric motor starts to work, converting electrical energy into mechanical energy. The power of the electric motor is transmitted to the slide rail through the transmission mechanism, causing the slide rail to start linear motion. The control system controls the speed and direction of the electric motor according to the input control signals, thereby achieving precise control of the slide rail movement. At the same time, the limit device and safety protection device ensure that the slide rail moves within a safe range, avoiding damage and accidents.
[0031] When implementing this procedure, please follow these steps:
[0032] 1) First, place the tank 3 on the conveyor belt 1, and then use the fixing structure 4 to initially fix the bottom of the tank 3;
[0033] 2) Then, the discharge pipe 505 is inserted into the tank 3 through the fixing structure 4, and the tank 3 is clamped and fixed again;
[0034] 3) The beverage is then fed into the discharge tank 404 through the filling structure 5, and the auger 504 is rotated by the second motor 503;
[0035] 4) Finally, the water flow drives the stirring blade 507 to rotate, thereby causing the scraper 508 to rotate inside the discharge pipe 505.
[0036] In summary, the beverage production aseptic filling machine, through the setting of fixed structure 4, can fix the tank body 3 on the top of the conveying belt 1, and through the setting of other fixed structure 4, ensure that there is no displacement when filling the beverage in the tank body 3, so as to cause the normal filling process cannot be carried out, and then through the setting of filling structure 5, the beverage can be filled in the inside of the tank body 3, at the same time, avoid the situation that the discharge pipe 505 is blocked during the filling process, so as to cause the normal filling process cannot be carried out, so as to achieve the convenience of fixing the tank body 3, at the same time, avoid the phenomenon of blocking during the filling process.
[0037] It should be noted that in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0038] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the changes in form and details of the embodiments can be made by those skilled in the art without departing from the spirit and scope of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A beverage production aseptic filler comprising a conveyor belt (1), characterized in that: The left side of the conveying belt (1) is fixedly installed with a first motor (2), the outer surface of the conveying belt (1) is movably connected with a tank body (3), the outer part of the conveying belt (1) is provided with a fixing structure (4), and the outer part of the conveying belt (1) is provided with a filling structure (5); The fixing structure (4) comprises a U-shaped frame (401), the top of the conveying belt (1) is fixedly installed with the U-shaped frame (401), the inner part of the U-shaped frame (401) is movably connected with a lifting plate (402), the top of the U-shaped frame (401) is fixedly installed with a telescopic rod (403), the bottom of the lifting plate (402) is fixedly installed with a discharge bucket (404), the outer surface of the discharge bucket (404) is fixedly installed with an electric slide rail (405), the outer surface of the electric slide rail (405) is provided with a hinged rod (406), the outer surface of the discharge bucket (404) is fixedly installed with a horizontal plate (407), the outer part of the hinged rod (406) is provided with a clamping rod (408), the outer surface of the conveying belt (1) is fixedly installed with a fixing ring (409), and the inner part of the fixing ring (409) is provided with an arc-shaped clamp (410).
2. A beverage producing aseptic filling machine according to claim 1, characterized in that: The filling structure (5) comprises a storage tank (501), the top of the U-shaped frame (401) is fixedly installed with the storage tank (501), the outer surface of the storage tank (501) is fixedly installed with a valve telescopic hose (502), the top of the lifting plate (402) is fixedly installed with a second motor (503), the inner part of the discharge bucket (404) is rotatably connected with an auger (504), the bottom of the discharge bucket (404) is fixedly installed with a discharge pipe (505), the inner part of the discharge pipe (505) is fixedly installed with a cross block (506), the top of the cross block (506) is rotatably connected with a stirring blade (507), and the top of the stirring blade (507) is fixedly installed with a scraper (508).
3. A beverage producing aseptic filling machine according to claim 1, characterized in that: The inner part of the U-shaped frame (401) is fixedly installed with two auxiliary rods, the outer surfaces of the two auxiliary rods are slidably connected with the left and right sides of the lifting plate (402) respectively, the number of the telescopic rods (403) is two, the bottoms of the two telescopic rods (403) penetrate through the top of the U-shaped frame (401) and are fixedly connected with the top of the lifting plate (402) respectively, and the number of the discharge buckets (404) is two.
4. A beverage producing aseptic filling machine according to claim 1, characterized in that: The left and right sides of each discharge bucket (404) are fixedly installed with an electric slide rail (405), the outer surface of each electric slide rail (405) is slidably connected with a sliding block, the outer surface of each sliding block is fixedly installed with a hinged rod (406), the left and right sides of each discharge bucket (404) are fixedly installed with a horizontal plate (407), and the inner part of each horizontal plate (407) is fixedly installed with a guide rod.
5. A beverage producing aseptic filler as in claim 1, characterized in that: The outer surface of each guide rod is slidably connected with a moving block, the bottom of each of the four articulated rods (406) is fixedly connected with the top of each of the four moving blocks, the bottom of each of the four moving blocks is fixedly installed with a clamping rod (408), the number of the fixed rings (409) is several, the inside of each fixed ring (409) is fixedly installed with two arc-shaped clamps (410) through a spring body.
6. A beverage producing aseptic filling machine according to claim 2, characterized in that: The storage tank (501) and the two discharge barrels (404) are fixedly connected through two valve telescopic hoses (502), the number of the augers (504) is two, the outer surface of each of the two augers (504) is fixedly installed with a belt pulley, the two belt pulleys are drivingly connected through a belt, the top of one of the augers (504) is fixedly connected with the output end of the second motor (503), the bottom of each of the discharge barrels (404) is fixedly installed with a discharge pipe (505).