Annealing device for medium-voltage cable production
By combining immersion cooling with fan heat dissipation and a chip removal mechanism, the problem of excessively high cooling water temperature in medium-voltage cable production equipment was solved, resulting in a more efficient annealing process and improved product quality.
Patent Information
- Application Number
- CN202520216626.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-12
AI Technical Summary
The cooling water temperature in the existing medium-voltage cable production annealing equipment is too high, which affects the annealing efficiency.
An immersion cooling system combined with a fan heat dissipation mechanism is adopted. The fan drives the fan blades and stirring rod to improve the cooling efficiency of the water. Combined with a debris removal mechanism, it removes oxidized debris and uses a spiral high-frequency heating coil for heating.
It improves the cooling effect and efficiency of the cable core, enhances product quality, and reduces the impact of water temperature rise on the annealing process.
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Figure CN223688381U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to annealing device technical field especially a kind of annealing device for medium voltage cable production. BACKGROUND
[0002] The annealing device for medium voltage cable production is usually a device for adjusting the internal structure (i.e., cable core) and performance of cable material. Annealing is a process of heating the cable core to a certain temperature and then slowly cooling it down to eliminate internal stress and improve the plastic properties of the material.
[0003] The utility model discloses a spiral wire cable annealing device discloses a spiral wire cable annealing device, including box, the bottom of box is fixedly connected with support column, the bottom of support column is equipped with moving wheel, moving wheel is universal wheel, one side of box is fixedly connected with mounting plate, the top of mounting plate is fixedly connected with mounting bracket, one side of mounting plate is fixedly connected with pay-off roll, the side away from mounting plate of box is fixedly connected with support plate, the top of support plate is fixedly connected with take-up reel in middle part, the side of support plate is fixedly connected with motor on the top, the output shaft of motor is fixedly connected with belt, the end away from motor of belt is fixedly connected with take-up reel, the surface one side of box is equipped with wire inlet slot, the surface other side of box is equipped with wire outlet slot, the inside of box is fixedly connected with baffle, the middle part of baffle is equipped with through-hole, the side of baffle is fixedly connected with heating pipe, the bottom of box is fixedly connected with water tank, the inside of water tank is fixedly connected with water pipe, the side of water pipe is fixedly connected with water pump, the top of water pump is fixedly connected with spray head. The prior art structure is very complex, the cost is very high, when cooling, the water is pumped out through the spray head on the water pipe by the water pump to cool the cable core, the cooling effect is poor, and the temperature of the water in the water tank will gradually rise under the circulation heat exchange, and the high water temperature will affect the subsequent cable core annealing efficiency.
[0004] Therefore, there is still room for improvement in the prior art. UTILITY MODEL CONTENTS
[0005] In order to solve the problem of high cooling water temperature affecting annealing efficiency in the prior art, the utility model provides an annealing device for medium voltage cable production.
[0006] In order to achieve the above-mentioned purpose, the technical scheme applied by the utility model is as follows:
[0007] An annealing device for medium voltage cable production, comprising a base, a heating mechanism, a feeding roller and a guide roller one are provided on the base, the heating mechanism is located between the feeding roller and the guide roller one; a cooling water tank is located on one side of the base, the cooling water tank is formed with a feeding port and a discharging port, the feeding port is correspondingly provided with the guide roller one; a guide roller two is provided in the cooling water tank, the guide roller two is located below the horizontal plane, and a heat dissipation mechanism is provided on the cooling water tank for water.
[0008] According to the scheme, the heat dissipation mechanism comprises a top plate, a wind tube, a motor, a rotating shaft and a fan blade, the top plate is fixed on the opening of the cooling water tank, the wind tube is fixed on the top plate, the motor is fixed in the wind tube, the output end of the motor is fixedly connected with the rotating shaft, the rotating shaft is fixedly connected with the fan blade, and the fan blade is located above the horizontal plane.
[0009] According to the scheme, the motor is fixed in the wind tube through a fixing rod, and a stirring rod is further fixed on the rotating shaft, the stirring rod is located below the fan blade, and the stirring rod is located below the horizontal plane.
[0010] According to the scheme, a flow guide cover is fixed on the top plate and located at the outer periphery of the fan blade.
[0011] According to the scheme, a scrap removing mechanism is arranged in the cooling water tank and located between the first material guide roller and the second material guide roller.
[0012] According to the scheme, the scrap removing mechanism comprises a fixed block, a hollow sleeve and a material scraping assembly, the fixed block is fixed on the inner wall of the cooling water tank, the hollow sleeve is fixed on the fixed block, the material scraping assembly is installed in the hollow sleeve, and a material passing groove is arranged on the material scraping assembly.
[0013] According to the scheme, the material scraping assembly comprises two groups of correspondingly arranged conical scraping blocks, the material passing groove is formed between the two groups of conical scraping blocks, a threaded sleeve is threadedly connected to the outer wall of the hollow sleeve, an inclined inner wall is formed in the inner hole of the threaded sleeve, a sliding pin is fixed on the conical scraping block, the sliding pin abuts against the inclined inner wall after penetrating out of the hollow sleeve, the sliding pin is slidably connected with the hollow sleeve, and a reset guide assembly is arranged between the outer wall of the conical scraping block and the inner wall of the hollow sleeve.
[0014] According to the scheme, the reset guide assembly comprises a guide groove, a guide rod and a reset spring, the guide groove is arranged on the outer wall of the conical scraping block, the first end of the guide rod is fixed on the inner wall of the hollow sleeve, the second end of the guide rod is slidably connected with the guide groove, the first end of the reset spring is fixed on the second end of the guide rod, and the second end of the reset spring is fixed in the guide groove.
[0015] According to the scheme, the heating mechanism comprises a spiral high-frequency heating coil, and a material passing channel is formed in the high-frequency heating coil.
[0016] According to the scheme, the feeding roller, the first material guide roller and the second material guide roller are all provided with a limiting groove matched with the cable core.
[0017] The utility model has the advantages of:
[0018] The utility model discloses thus set, work, the cable core is fed to heating mechanism heating through the feeding roller, is introduced to the feed inlet after heating through guide roller no. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the whole structure schematic diagram of the utility model;
[0020] Figure 2 It is the cooling water tank schematic diagram of the utility model;
[0021] Figure 3 It is the whole structure sectional view of the utility model;
[0022] Figure 4 It is Figure 3 A position amplification diagram in the middle.
[0023] In the drawing,
[0024] 1, base; 2, high-frequency heating coil; 31, feeding roller; 32, guide roller no; 4, cooling water tank; 41, feed inlet; 42, discharge port; 5, guide roller two; 6, scrap removal mechanism; 7, top plate; 8, air cylinder; 9, fixed rod; 10, motor; 11, rotating shaft; 12, fan blade; 13, stirring rod; 14, flow guide cover; 61, fixed block; 62, hollow sleeve; 63, sliding pin; 64, conical surface scraping block; 65, guide rod; 66, return spring; 67, threaded sleeve; 68, material passing groove; 69, guide groove; 610, inclined inner wall. DETAILED DESCRIPTION
[0025] The technical scheme of the utility model will be described below in combination with the drawings and examples.
[0026] As Figures 1 to 4As shown, the utility model discloses an annealing device for medium voltage cable production, including base 1, be equipped with heating mechanism, feeding roller 31 and guide roller one 32 on base 1, and heating mechanism is located between feeding roller 31 and guide roller one 32, cooling water tank 4, cooling water tank 4 is located in base 1 one side, and cooling water tank 4 is formed with feeding port 41 and discharge port 42 on it, and feeding port 41 is correspondingly arranged with guide roller one 32, be equipped with guide roller two 5 in cooling water tank 4, and guide roller two 5 is located below horizontal plane, and cooling water tank 4 is equipped with the heat dissipation mechanism for water correspondingly. Set up like this, when working, the cable core is fed to heating mechanism heating through feeding roller 31, after heating, is introduced to feeding port 41 into cooling water tank 4 and is cooled annealing again, and then is discharged from discharge port 42 after guide roller two 5, the cable core is placed in water and is immersed and cooled, and the cooling effect is better, and the cooling efficiency is higher, and the temperature of water gradually rises under the circulation heat exchange, and the water is accelerated heat dissipation under the action of heat dissipation mechanism, and the cooling efficiency of water is improved.
[0027] In practical application, it also includes a discharge roll and a receiving roll. The cable core is placed on the discharge roll. When discharging, the cable core is sequentially wound on the receiving roll through the feeding roller 31, the heating mechanism, the guide roller one 32, the feeding port 41, the guide roller two 5 and the discharge port 42. In order to make the cable core have a better guiding effect in the cooling water tank 4, the guide roller two 5 can be preferably provided with multiple guide rollers.
[0028] Further, the heat dissipation mechanism includes a top plate 7, an air duct 8, a motor 10, a rotating shaft 11 and a fan blade 12. The top plate 7 is fixed to the opening of the cooling water tank 4. The air duct 8 is fixed to the top plate 7. The motor 10 is fixed in the air duct 8. The output end of the motor 10 is fixedly connected with the rotating shaft 11. The rotating shaft 11 is fixedly connected with the fan blade 12. The fan blade 12 is located above the horizontal plane. In this way, when dissipating heat, the motor 10 drives the rotating shaft 11 to drive the fan blade 12 to rotate at a high speed. The air outside the air duct 8 is sucked in and generates strong cold wind through the fan blade 12 to blow and cool the water, so as to improve the cooling efficiency of the water. It should be noted that the utility model adopts the immersion type to anneal and cool the cable core. Compared with the existing technology which adopts the spraying type to anneal and cool the cable core, the cooling efficiency and effect are better.
[0029] Of course, the heat dissipation mechanism can also be other structures, such as an ice-making system (i.e. compressor, condenser and evaporator, etc.) with high cost. The cooling efficiency of water can be improved by refrigerating water. For example, one or more water tanks with high cost are added. The water pipes form a circulating convection water path with the cooling water tank 4 to exchange heat. The cooling efficiency of water can also be improved. The utility model preferably adopts a fan structure with low cost. The cooling water tank 4 is made larger to make the water contact with air in a larger area, so as to improve the heat dissipation effect of water.
[0030] Further, the electric motor 10 is fixed in the air cylinder 8 by the fixed rod 9, and the rotating shaft 11 is further fixed with the stirring rod 13, which is below the fan blade 12 and below the horizontal plane. In this way, the electric motor 10 drives the rotating shaft 11 to rotate the fan blade 12 at high speed, and also drives the stirring rod 13 to stir the water, so that the heat of the water is quickly discharged, and the cooling efficiency and cooling effect of the water are improved.
[0031] In actual application, in order to improve the cooling efficiency and cooling effect, the fan blade 12 and the stirring rod 13 can be preferably multiple without considering the cost.
[0032] Further, the top plate 7 is fixed with the flow guide cover 14, which is located at the outer periphery of the fan blade 12. In this way, the assembly is convenient, and under the action of the flow guide cover 14, the air flow generated by the high-speed rotation of the fan blade 12 is better guided to the horizontal plane after impacting the inner wall of the flow guide cover 14, so that the cooling efficiency and cooling effect of the water are improved.
[0033] Further, the cooling water tank 4 is provided with a debris removal mechanism between the guide roller one 32 and the guide roller two 5.
[0034] Further, the debris removal mechanism comprises a fixed block 61, a hollow sleeve 62, and a scraping assembly, the fixed block 61 is fixed on the inner wall of the cooling water tank 4, the hollow sleeve 62 is fixed on the fixed block 61, and the scraping assembly is installed in the hollow sleeve 62, and the scraping assembly is provided with a material passing groove 68. In this way, the oxidation slag generated on the surface of the cable core due to heating can be scraped off by the scraping assembly, so as to improve the quality of the product.
[0035] Further, the scraping assembly comprises two groups of correspondingly arranged conical scraping blocks 64, the material passing groove 68 is formed between the two groups of conical scraping blocks 64, the outer wall of the hollow sleeve 62 is threadedly connected with a threaded sleeve 67, the threaded sleeve 67 is formed with an inclined inner wall 610 in the inner hole, the conical scraping block 64 is fixed with a sliding pin 63, the sliding pin 63 passes through the hollow sleeve 62 and abuts against the inclined inner wall 610, the sliding pin 63 is slidingly connected with the hollow sleeve 62, and the reset guide assembly is arranged between the outer wall of the conical scraping block 64 and the inner wall of the hollow sleeve 62. In this way, by rotating the threaded sleeve 67 and the hollow sleeve 62 in threaded motion, the inclined inner wall 610 pushes the sliding pin 63 to drive the conical scraping block 64 to displace, and then the size of the material passing groove 68 is adjusted to adapt to the debris removal of the cable core with different diameters.
[0036] Further, the reset guide assembly comprises a guide slot 69, a guide rod 65 and a reset spring 66, the guide slot 69 is arranged on the outer wall of the conical scraping block 64, the first end of the guide rod 65 is fixed on the inner wall of the hollow sleeve 62, the second end of the guide rod 65 is slidably connected with the guide slot 69, the first end of the reset spring 66 is fixed on the second end of the guide rod 65, and the second end of the reset spring 66 is fixed in the guide slot 69. In this way, as shown in the figure, when it is needed to adjust the size of the material passing groove 68 to be small, the threaded sleeve 67 is rotated to move downwards relative to the hollow sleeve 62, the inclined inner wall 610 pushes the slide pin 63 to drive the conical scraping block 64 to be displaced to the middle folding position, at this time, the reset spring 66 is in a stretched state, when it is needed to adjust the size of the material passing groove 68 to be large, the threaded sleeve 67 is rotated to move upwards relative to the hollow sleeve 62, and the reset spring 66 is pulled downwards to drive the two conical scraping blocks 64 to be opened to the two sides, and the adjustment is convenient. Figure 4
[0037] In actual application, under the elastic force of the reset spring 66, the inclined inner wall 610 and the slide pin 63 are always in abutment, wherein the guide rod 65 and the slide pin 63 are arranged in parallel, and under the plane limiting of the slide pin 63, the guide rod 65 always keeps the same plane corresponding relationship with the guide slot 69.
[0038] Further, the heating mechanism comprises a spiral high-frequency heating coil 2, and the high-frequency heating coil 2 is formed with a material passing channel. In this way, the cable core is surrounded and heated by the spiral high-frequency heating coil 2, and the heating effect and efficiency are better.
[0039] Further, the feeding roller 31, the material guiding roller one 32 and the material guiding roller two 5 are all provided with limiting grooves matched with the cable core. In this way, the material guiding effect is better, and the cable core is prevented from being separated from the feeding roller 31, the material guiding roller one 32 and the material guiding roller two 5 in the conveying process.
[0040] The embodiments of the utility model are described above in combination with the drawings, but the utility model is not limited to the above-mentioned specific implementation manners, the above-mentioned specific implementation manners are only illustrative, but not restrictive, and the ordinary skilled in the art can make many forms under the inspiration of the utility model without departing from the purpose of the utility model and the scope protected by the claims, and these all belong to the protection scope of the utility model.
Claims
1. An annealing device for medium voltage cable production, characterized in that, Include: Base (1), which is provided with a heating mechanism, a feeding roller (31) and a guide roller one (32), the heating mechanism is located between the feeding roller (31) and the guide roller one (32); Cooling water tank (4), the cooling water tank (4) is located on one side of the base (1), the cooling water tank (4) is formed with an inlet (41) and an outlet (42), the inlet (41) is correspondingly arranged with the guide roller one (32); The cooling water tank (4) is provided with a guide roller two (5), the guide roller two (5) is located below the horizontal plane, the cooling water tank (4) is provided with a heat dissipation mechanism for water.
2. An annealing device for medium voltage cable production according to claim 1, characterized in that: The heat dissipation mechanism includes a top plate (7), a wind pipe (8), a motor (10), a rotating shaft (11) and a fan blade (12), the top plate (7) is fixed on the opening of the cooling water tank (4), the wind pipe (8) is fixed on the top plate (7), the motor (10) is fixed in the wind pipe (8), the output end of the motor (10) is fixedly connected with the rotating shaft (11), the rotating shaft (11) is fixedly connected with the fan blade (12), and the fan blade (12) is located above the horizontal plane.
3. An annealing device for medium voltage cable production according to claim 2, characterized in that: The motor (10) is fixed in the wind pipe (8) through the fixing rod (9), the rotating shaft (11) is also fixed with a stirring rod (13), the stirring rod (13) is located below the fan blade (12), and the stirring rod (13) is located below the horizontal plane.
4. An annealing device for medium voltage cable production according to claim 2, characterized in that: The top plate (7) is fixed with a flow guide cover (14), and the flow guide cover (14) is located outside the fan blade (12).
5. An annealing device for medium voltage cable production according to claim 2, characterized in that: The cooling water tank (4) is provided with a scrap removing mechanism, and the scrap removing mechanism is located between the guide roller one (32) and the guide roller two (5).
6. An annealing device for medium voltage cable production according to claim 5, characterized in that: The scrap removing mechanism includes a fixed block (61), a hollow sleeve (62) and a scraping assembly, the fixed block (61) is fixed on the inner wall of the cooling water tank (4), the hollow sleeve (62) is fixed on the fixed block (61), the scraping assembly is installed in the hollow sleeve (62), and the scraping assembly is provided with a material passing groove (68).
7. An annealing device for medium voltage cable production according to claim 6, characterized in that: The scraping assembly includes two groups of correspondingly arranged conical scraping blocks (64), the material passing groove (68) is formed between the two groups of conical scraping blocks (64), the outer wall of the hollow sleeve (62) is threadedly connected with a threaded sleeve (67), the threaded sleeve (67) is formed with an inclined inner wall (610) in the inner hole, the conical scraping block (64) is fixed with a sliding pin (63), the sliding pin (63) is abutted with the inclined inner wall (610) after penetrating out of the hollow sleeve (62), the sliding pin (63) is slidably connected with the hollow sleeve (62), and the outer wall of the conical scraping block (64) and the inner wall of the hollow sleeve (62) are provided with a reset guide assembly.
8. An annealing device for medium voltage cable production according to claim 7, characterized in that: The reset guide assembly comprises a guide slot (69), a guide rod (65) and a reset spring (66), the guide slot (69) is arranged on the outer wall of the conical scraping block (64), the first end of the guide rod (65) is fixed on the inner wall of the hollow sleeve (62), the second end of the guide rod (65) is slidably connected with the guide slot (69), the first end of the reset spring (66) is fixed on the second end of the guide rod (65), and the second end of the reset spring (66) is fixed in the guide slot (69).
9. An annealing device for medium voltage cable production according to claim 2, characterized in that: The heating mechanism comprises a spiral high-frequency heating coil (2), and the high-frequency heating coil (2) is formed with a material passing channel.
10. An annealing device for medium voltage cable production according to claim 2, characterized in that: The upper feeding roller (31), the first material guiding roller (32) and the second material guiding roller (5) are all provided with limiting grooves matched with the cable core.
Citation Information
Patent Citations
Spiral wire and cable annealing device
CN210974820U