Oil way structure with detection function
By introducing a detection-functional oil circuit structure and sensors into the gearbox lubrication system, the problem of detecting impurities in the lubricating oil was solved, achieving real-time warnings and preventing gearbox damage.
Patent Information
- Application Number
- CN202520474044.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Existing gearbox lubrication systems cannot detect impurities in the lubricating oil in real time, leading to the accumulation of wear particles, which can easily cause blockages and internal damage to the gearbox lubrication system.
An oil circuit structure with detection function was designed, including first and second pipes, pipe detection structure and oil and wear detection sensor, which can detect the oil quality and magnetic wear particles in the gearbox in real time, and warn and stop the gearbox operation in real time through signal transmitter.
It enables real-time monitoring of the gearbox lubrication system, avoiding blockages and internal damage, and improving the system's response speed and efficiency.
Smart Images
Figure CN223690288U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to oil liquid detection field especially relates to an oil circuit structure with detection function. BACKGROUND
[0002] In many industrial applications, gearboxes are critical components that are used to transmit power and control the speed and torque of machinery. Gearboxes achieve the desired output speed and torque through a combination of various gears, bearings, and other mechanical components.
[0003] In the existing gearbox lubrication system, the transmission process of lubricating oil between the gearbox and the oil pump cannot detect the impurities of the lubricating oil in real time, and thus in the long-term use process of the gearbox, the gearbox lubrication system is easily blocked and the gearbox is damaged due to the accumulation of wear particles in the gearbox. SUMMARY
[0004] The utility model discloses a kind of oil circuit structures with detection function, can carry out real-time detection oil product situation to gearbox lubrication system, when impurities accumulation appears on oil circuit, real-time response warning and stop gearbox operation, and thus can avoid the situation that gearbox lubrication system is blocked and gearbox is damaged.
[0005] To achieve the above object, in the first aspect, the utility model embodiment proposes an oil circuit structure with detection function, comprising:
[0006] First pipeline, one end of first pipeline is equipped with first pipeline interface, first pipeline interface is used to be communicated with gearbox, the other end of first pipeline is equipped with second pipeline interface;
[0007] Second pipeline, one end of second pipeline is equipped with third pipeline interface, the other end of second pipeline is equipped with fourth pipeline interface, fourth pipeline interface is used to be communicated with oil pump;
[0008] Pipeline detection structure, pipeline detection structure includes first detection shell, one side of first detection shell is equipped with first detection port, first detection port and second pipeline interface are mutually embedded, the other side of first detection shell is equipped with second detection port, second detection port and third pipeline interface are mutually embedded;
[0009] Wherein, the inside of first detection shell is equipped with oil product and wear detection sensor, the detection end of oil product and wear detection sensor is communicated with first detection port and second detection port respectively, oil product and wear detection sensor are used to detect the oil quality in gearbox and detect the magnetic abrasive particles in gearbox.
[0010] Further, in some embodiments, the pipeline detection structure further comprises a second detection shell, the second detection shell is located on one side of the first detection shell.
[0011] Further, in some embodiments, the pipeline detection structure further comprises a bracket, the first detection shell and the second detection shell are arranged above the bracket, the interior of the bracket is hollow, and the bracket is used as a line connection channel between the first detection shell and the second detection shell.
[0012] Further, in some embodiments, the interior of the second detection shell is provided with a signal transmitter, the signal transmitter is in communication connection with the oil and wear detection sensor based on the bracket, and the signal transmitter is used to receive the detection parameters of the oil and wear detection sensor and transmit the detection parameters to an external collector.
[0013] Further, in some embodiments, the communication connection mode between the signal transmitter and the oil and wear detection sensor is a network interface connection mode.
[0014] Further, in some embodiments, the communication connection mode between the signal transmitter and the oil and wear detection sensor is an RS485 bus connection mode.
[0015] Further, in some embodiments, the oil and wear detection sensor is an OCMS-I sensor.
[0016] Further, in some embodiments, the oil and wear detection sensor is also used to detect the water content ratio of the oil in the gearbox.
[0017] Further, in some embodiments, the oil and wear detection sensor is also used to detect the real-time viscosity and T40 viscosity of the oil in the gearbox.
[0018] Further, in some embodiments, the oil and wear detection sensor is also used to detect the dielectric constant of the oil in the gearbox.
[0019] The oil path structure with the detection function has at least the following beneficial effects: the first pipeline, the second pipeline and the pipeline detection structure are arranged, one end of the first pipeline is provided with a first pipeline interface, the first pipeline interface is used for being in communication with the gear box, the other end of the first pipeline is provided with a second pipeline interface, one end of the second pipeline is provided with a third pipeline interface, the other end of the second pipeline is provided with a fourth pipeline interface, the fourth pipeline interface is used for being in communication with the oil pump, the pipeline detection structure comprises a first detection shell, one side of the first detection shell is provided with a first detection opening, the first detection opening and the second pipeline interface are mutually embedded, the other side of the first detection shell is provided with a second detection opening, the second detection opening and the third pipeline interface are mutually embedded, the inside of the first detection shell is provided with an oil product and wear detection sensor, the detection end of the oil product and wear detection sensor is in communication with the first detection opening and the second detection opening respectively, the oil product and wear detection sensor is used for detecting the oil quality in the gear box and detecting the magnetic abrasive particles in the gear box, and then the oil product in the gear box lubricating system can be detected in real time, when impurities are accumulated on the oil path, a warning is responded in real time and the gear box is stopped from running, and the gear box lubricating system blockage and the gear box internal damage are avoided.
[0020] Other features and advantages of the present application will be further described in the following specification, and some of them will become apparent from the specification. The purpose and other advantages of the present application can be achieved and obtained by the structure specially pointed out in the specification and the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0021] The drawings are used to provide a further understanding of the technical scheme of the present application, and constitute a part of the specification, and are used together with the embodiments of the present application to explain the technical scheme of the present application, and do not constitute a limitation on the technical scheme of the present application.
[0022] The present application will be further described below in combination with the drawings and embodiments;
[0023] Figure 1 It is a perspective view of the oil path structure with the detection function and the gear box connected according to some embodiments of the present application;
[0024] Reference signs: first pipeline 100, first pipeline interface 110, second pipeline interface 120, second pipeline 200, third pipeline interface 210, fourth pipeline interface 220, pipeline detection structure 300, first detection shell 310, second detection shell 320, bracket 330, gear box 400, gear box ball valve 410. DETAILED DESCRIPTION
[0025] The detailed description of the utility model will be described in detail in this part, the preferred embodiment of the utility model is shown in the drawings, the role of the drawings is to supplement the description of the written part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.
[0026] In the description of the utility model, if the first, second is used for distinguishing technical features for the purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features, it should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the utility model described here can be implemented in the order other than those illustrated or described here.In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or equipment containing a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units that are not clearly listed or inherent to these processes, methods, products or equipment.
[0027] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installation, connection should be understood broadly, and the person skilled in the art can determine the specific meaning of the above words in the utility model in combination with the specific content of the technical scheme.
[0028] In the existing gear box lubrication system, the impurities of lubricating oil cannot be detected in real time during the transmission process between the gear box and the oil pump, and then in the long-term use process of the gear box, the gear box lubrication system is easy to be blocked and the gear box is damaged due to the accumulation of wear particles in the gear box.
[0029] Based on this, the utility model discloses a kind of oil circuit structure with detection function, by being equipped with first pipeline, second pipeline and pipeline detection structure, one end of first pipeline is equipped with first pipeline interface, first pipeline interface is used to be communicated with gear box, the other end of first pipeline is equipped with second pipeline interface;One end of second pipeline is equipped with third pipeline interface, the other end of second pipeline is equipped with fourth pipeline interface, and fourth pipeline interface is used to be communicated with oil receiving pump;Pipeline detection structure includes first detection housing, one side of first detection housing is equipped with first detection port, and first detection port and second pipeline interface are mutually embedded, the other side of first detection housing is equipped with second detection port, and second detection port and third pipeline interface are mutually embedded;Wherein, the inside of first detection housing is equipped with oil product and wear detection sensor, and the detection end of oil product and wear detection sensor is communicated with first detection port and second detection port respectively, and oil product and wear detection sensor are used to detect the oil quality in gear box and detect the magnetic abrasive particles in gear box, to further can carry out real-time detection oil product situation to gear box lubricating system, when impurity accumulation appears on oil circuit, real-time response warning and stop gear box operation, avoid the situation that gear box lubricating system is blocked, gear box internal damage occurs.
[0030] Therefore, the utility model embodiment is further described below with reference to the drawings.
[0031] Referring to Figure 1 As shown in the figure, Figure 1 It is the three-dimensional view that some embodiments of the utility model provide oil circuit structure with detection function and gear box are mutually connected, and the oil circuit structure is equipped with first pipeline 100, second pipeline 200 and pipeline detection structure 300, one end of first pipeline 100 is equipped with first pipeline interface 110, and first pipeline interface 110 is used to be communicated with gear box 400, wherein, first pipeline interface 110 and gear box ball valve 410 of gear box 400 are mutually embedded, and the other end of first pipeline 100 is equipped with second pipeline interface 120.
[0032] One end of second pipeline 200 is equipped with third pipeline interface 210, and the other end of second pipeline 200 is equipped with fourth pipeline interface 220, and fourth pipeline interface 220 is used to be communicated with oil receiving pump.
[0033] Pipeline detection structure 300 includes first detection housing 310, one side of first detection housing 310 is equipped with first detection port, and first detection port and second pipeline interface 120 are mutually embedded, and the other side of first detection housing 310 is equipped with second detection port, and second detection port and third pipeline interface 210 are mutually embedded.
[0034] The inside of the first detection shell 310 is provided with an oil and wear detection sensor (not labeled), and the detection end of the oil and wear detection sensor is connected with the first detection port and the second detection port respectively. The oil and wear detection sensor is used for detecting the oil quality in the gear box 400 and detecting the magnetic abrasive particles in the gear box 400, so as to realize real-time detection of the oil condition of the lubrication system of the gear box 400. When impurities accumulate on the oil circuit, the system can respond in real time and stop the operation of the gear box 400, thereby avoiding the blockage of the lubrication system of the gear box 400 and the damage of the gear box 400.
[0035] Further, the pipeline detection structure 300 further comprises a second detection shell 320 and a bracket 330, the second detection shell 320 is located on one side of the first detection shell 310; the first detection shell 310 and the second detection shell are both arranged above the bracket 330, the inside of the bracket 330 is designed as hollow, and the bracket 330 is used as a line connection channel between the first detection shell 310 and the second detection shell. By integrating the first detection shell 310 and the second detection shell 320 above the bracket 330, the overall volume of the system can be reduced, the system is more compact, and the installation and use are facilitated. In addition, the hollow design of the bracket 330 makes the line connection more convenient and orderly, which is convenient for maintenance personnel to overhaul and replace, and reduces the maintenance time and cost.
[0036] Further, the inside of the second detection shell is provided with a signal transmitter (not labeled), the signal transmitter is in communication connection with the oil and wear detection sensor based on the bracket 330, and the signal transmitter is used for receiving the detection parameters of the oil and wear detection sensor and transmitting the detection parameters to an external collector. In this way, the signal transmission path can be optimized, the delay and error of signal transmission can be reduced, and the response speed and efficiency of the system can be improved.
[0037] In one possible implementation, the communication connection between the signal transmitter and the oil and wear detection sensor is in the form of a network interface connection.
[0038] In another possible implementation, the communication connection between the signal transmitter and the oil and wear detection sensor is in the form of an RS485 bus connection.
[0039] Further, the oil and wear detection sensor is an OCMS-I sensor.
[0040] In one possible implementation, the oil and wear detection sensor is also used for detecting the water content ratio of the oil in the gear box 400, detecting the real-time viscosity of the oil in the gear box 400, detecting the T40 viscosity of the oil in the gear box 400, and detecting the dielectric constant of the oil in the gear box 400.
[0041] It should be understood that in the present application, "at least one" means one or more, and "multiple" means two or more. "And / or" is used to describe the relationship between the associated objects, which means that there can be three kinds of relationships, for example, "A and / or B" can represent three cases: only A, only B, and A and B exist at the same time, where A and B can be singular or plural. The character " / " generally represents an "or" relationship between the associated objects before and after. "At least one" or similar expressions refer to any combination of these items, including any combination of single or multiple items. For example, at least one of a, b or c can mean: a, b, c, "a and b", "a and c", "b and c", or "a and b and c", where a, b, and c can be single or multiple.
[0042] The embodiments of the present application are described in detail above in combination with the drawings, but the present application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present application.
Claims
1. An oil circuit structure with detection function, characterized in that, The utility model relates to a kind of pipeline detection structure, including: First pipeline, one end of the first pipeline is equipped with first pipeline interface, the first pipeline interface is used to communicate with gearbox, the other end of the first pipeline is equipped with second pipeline interface; Second pipeline, one end of the second pipeline is equipped with third pipeline interface, the other end of the second pipeline is equipped with fourth pipeline interface, and the fourth pipeline interface is used to communicate with oil pump; Pipeline detection structure, the first detection shell is equipped with first detection port on one side, the first detection port and the second pipeline interface are mutually embedded, the second detection port is equipped on the other side of the first detection shell, and the second detection port and the third pipeline interface are mutually embedded; Wherein, the inside of the first detection shell is equipped with oil product and wear detection sensor, the detection end of the oil product and wear detection sensor is communicated with the first detection port and the second detection port respectively, and the oil product and wear detection sensor are used to detect the oil quality in the gearbox and detect the magnetic abrasive particles in the gearbox.
2. The oil passage structure according to claim 1, characterized by The pipeline detection structure further includes a second detection shell located on one side of the first detection shell.
3. The oil passage structure according to claim 2, characterized by The pipeline detection structure further includes a holder, the first detection shell and the second detection shell are located above the holder, the inside of the holder is designed as hollow, and the holder is used as a line connection channel between the first detection shell and the second detection shell.
4. The oil passage structure according to claim 3, characterized by The inside of the second detection shell is equipped with a signal transmitter, which is communicatively connected to the oil product and wear detection sensor based on the holder, and is used to receive the detection parameters of the oil product and wear detection sensor and transmit the detection parameters to an external collector.
5. The oil passage structure according to claim 4, characterized by The communication connection mode between the signal transmitter and the oil product and wear detection sensor is a network interface connection mode.
6. The oil passage structure according to claim 4, characterized by The communication connection mode between the signal transmitter and the oil product and wear detection sensor is an RS485 bus connection mode.
7. The oil passage structure according to claim 1, characterized by The oil product and wear detection sensor is an OCMS-I sensor.
8. The oil passage structure according to claim 1, characterized by The oil product and wear detection sensor is also used to detect the oil water content in the gearbox.
9. The oil passage structure according to claim 1, characterized by The oil product and wear detection sensor is also used to detect the real-time viscosity and T40 viscosity of the oil in the gearbox.
10. The oil passage structure according to claim 1, characterized by The oil product and wear detection sensor is also used to detect the dielectric constant of the oil in the gearbox.