Vertical heat pump all-in-one machine with heat exchanger fixing and condensate water collecting functions
By designing a combined structure of a water collection tray, flange plate, drain pipe and fixing plate in the vertical heat pump unit, the problems of condensate leakage and lack of fin fixation are solved, realizing full coverage collection and timely discharge of condensate, improving the cleanliness and safety of the equipment, extending the equipment life and ensuring heat exchange efficiency.
Patent Information
- Application Number
- CN202520101816.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Existing vertical heat pump units have problems such as condensate leakage, unfixed fins, condensate submerging the fins affecting the heat exchange area and the risk of freezing and cracking, and the drip tray is prone to water accumulation and freezing.
Design a vertical integrated heat pump unit with heat exchanger fixation and condensate collection. It adopts a combination structure of water receiving pan, flange plate, drain pipe, fixing plate and external support legs to ensure full coverage collection and timely discharge of condensate. The finned heat exchanger is fixed in the water receiving pan to avoid condensate immersion and freezing cracking.
Achieve full coverage collection and discharge of condensate, improve equipment cleanliness and safety, prevent fins from freezing and cracking, extend equipment life, and ensure heat exchange efficiency and installation stability.
Smart Images

Figure CN223691309U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of heat pump and water heater, in particular to a vertical heat pump integrated machine with heat exchanger fixing and condensate water collection. BACKGROUND
[0002] The existing vertical heat pump integrated machine has a water leakage problem. The condensate water of the fin and pipeline cannot be fully collected. The condensate water seeps into the foaming layer of the water tank, which causes odor and circuit corrosion, seriously affecting the safety and service life of the equipment. The fin heat exchanger has no fixing measures, and the fins may be displaced and collided during transportation, which may cause safety hazards. The fin heat exchanger is directly placed in the collected condensate water, which may immerse the fins and reduce the heat exchange area, and may also cause the risk of freezing and cracking of the copper pipe. The water collecting tray on the market is easy to cause condensate water accumulation and bottom ice phenomenon. CONTENT OF THE UTILITY MODEL
[0003] The vertical heat pump integrated machine with heat exchanger fixing and condensate water collection can solve the problem of contact between the bottom of the fin heat exchanger and the condensate water, can realize the full collection and discharge of the condensate water, and is beneficial to improve the cleanliness and safety of the entire equipment area,
[0004] The utility model is realized by the following technical schemes:
[0005] A vertical heat pump integrated machine with heat exchanger fixing and condensate water collection, comprising a vertical shell, a compressor, a fin heat exchanger, a water collecting tray and an electric control assembly, a water tank is placed at the lower part of the vertical shell, and a base plate is arranged at the upper part of the vertical shell to separate the water tank;
[0006] An upturned edge plate is arranged on the outer periphery of the water collecting tray, a drain pipe is mounted on the upturned edge plate, a plurality of fixed plates in the shape of Chinese character 'j' are arranged in the water collecting tray, the height of the fixed plates is higher than the vertex of the drain pipe, and the bottom of the fin heat exchanger is fixed on the plurality of fixed plates.
[0007] The steam-water separator of the compressor is located above the water collecting tray.
[0008] Further, a plurality of external legs are welded on the outer side wall of the water collecting tray, and the plurality of external legs are fixed on the base plate by screws.
[0009] Further, the fin heat exchanger is entirely within the range of the water collecting tray.
[0010] Further, the inner circular bottom of the drain pipe is tangent to the bottom of the water collecting tray.
[0011] Further, the bottom of the fixed plate is welded on the water collecting tray.
[0012] Further, the water collecting tray is integrally welded by sheet metal process support.
[0013] The beneficial effects achieved by the utility model compared with the prior art are as follows:
[0014] 1. The steam-water separator and the finned heat exchanger are both above the water pan, can realize full coverage of the condensed water without omission, can be discharged through the drain pipe, is beneficial to improve the cleanliness and equipment safety of the whole equipment area, and improve the service life of the heat pump hot water integrated machine;
[0015] 2. The finned heat exchanger is designed in layers with the condensed water through the fixed plate in the shape of 'j', avoids the influence of the condensate on the heat exchange of the fins, and effectively avoids the freezing and corrosion of the components;
[0016] 3. The finned heat exchanger is effectively fixed in the water pan, the fixing hole is on the fixed plate instead of the bottom plate of the water pan, and water leakage of the bottom plate is effectively prevented;
[0017] 4. The bottom of the drain pipe is tangent to the bottom plate of the water pan, effectively avoids water storage, the condensed water generated by the system heat exchange flows into the lowest point drain port along the bottom plate, and the drainage is timely and smooth, avoids water accumulation and icing, and ensures the heat exchange efficiency of the evaporator;
[0018] 5. The water pan is integrally formed by welding a metal plate process support, has no separated parts, is stable and not easy to deform, is easy to install, and improves the installation efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a three-dimensional schematic view of the vertical heat pump integrated machine;
[0020] Figure 2 It is a three-dimensional schematic view of the water pan;
[0021] Figure 3 It is a space cooperation schematic view of the finned heat exchanger, the steam-water separator and the water pan;
[0022] In the drawing: 1, water tank, 2, electric control assembly, 3, vertical shell, 4, finned heat exchanger, 5, fan assembly, 6, water pan, 61, flange plate, 62, fixed plate, 63, drain pipe, 64, external support leg, 7, compressor, 71, steam-water separator. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments. Based on the embodiments of the application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the application.
[0024] In the description of the utility model, it needs to be understood that the terms "front", "back", "upper", "lower", "left", "right" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model.
[0025] The embodiment discloses a vertical heat pump all-in-one machine with heat exchanger fixing and condensate water collection, which mainly comprises a vertical shell 3, a water tank 1, a compressor 7, a water tank heat exchange microchannel, a fan assembly 5, a filter, a capillary, a fin heat exchanger 4, a water pan 6, a steam-water separator 71 and an electric control assembly 2 and the like structure, and the refrigerant passes through the water tank heat exchange microchannel, the filter, the capillary, the fin heat exchanger 4, the steam-water separator 71 and the gas inlet of the compressor 7 in sequence through the pipeline from the exhaust port of the compressor 7.
[0026] The water tank 1 is fixed at the lower part of the three-dimensional shell, and a base plate for isolating the water tank is installed at the upper part of the vertical shell. The water pan 6 is integrally welded by adopting a sheet metal process support, has no separated parts, is stable in structure and not prone to loosening and deformation, is easy to install, improves the installation efficiency, and has an upward turned-over plate 61 welded at the outer periphery of the water pan 6. A drain pipe 63 is installed on the turned-over plate 61, the inner circular bottom of the drain pipe 63 is tangent to the bottom of the water pan 6, and the water storage is effectively avoided. The condensate water generated by the system heat exchange flows into the lowest point drain port along the bottom plate, the drainage is timely and smooth, the water accumulation and icing are avoided, and the evaporator heat exchange efficiency is ensured. Two external legs 64 are welded on the outer side wall of the water pan 6, and the two external legs 64 are fixed on the base plate by screws. Instead of the previous mode of fixing the bottom plate of the water pan 6 to the base plate through fixing holes, the risk of water leakage of the fixing holes of the bottom plate of the water pan 6 is avoided. Two fixed plates 62 in the shape of Chinese character 'j' are welded in the bottom plate of the water pan 6, and the bottom of the fin heat exchanger 4 is fixed on the two fixed plates 62 by screw assemblies. The fin heat exchanger 4 is entirely within the range of the water pan 6. There is a certain distance between the fixed plate 62 and the bottom plate of the water pan 6, the height of the fixed plate 62 is higher than the vertex of the drain pipe 63, the fin heat exchanger 4 is elevated by the layered design, the condensate water is prevented from submerging the fins and freezing the copper pipe, the safety of the pipeline is ensured to avoid cracking, and the heat exchange efficiency is ensured. The steam-water separator 71 of the compressor 7 is also a part where external condensate water is prone to occur, and the steam-water separator 71 is suspended above the water pan 6.
[0027] Through the design of the vertical heat pump all-in-one machine with heat exchanger fixing and condensate water collection described in this embodiment, the steam-water separator 71 and the fin heat exchanger 4 are both above the water collecting tray 6, which can realize full coverage and no omission of condensate water collection. The bottom of the drain pipe 63 is tangent to the bottom plate of the water collecting tray 6, which effectively avoids water storage. The condensate water generated by the system heat exchange flows into the lowest point drain outlet along the bottom tray, and the drainage is timely and smooth, avoiding water accumulation and freezing, ensuring the evaporation heat exchange efficiency. Through the drain pipe 63, the condensate water can be concentrated and discharged, which is beneficial to improve the cleanliness and safety of the entire equipment area, and improve the service life of the heat pump water heater all-in-one machine. At the same time, through the “several” shaped fixing plate 62, the fin heat exchanger 4 realizes the layered design with the condensate water, avoiding the influence of condensate water immersion on the fin heat exchanger, and effectively avoiding the freezing and corrosion of components.
Claims
1. A vertical integrated heat pump unit with a fixed heat exchanger and condensate collection, characterized in that, It includes a vertical housing, a compressor, a fin heat exchanger, a water receiving tray and an electronic control component. A water tank is placed at the lower part of the vertical housing, and a substrate for isolating the water tank is provided at the upper part of the vertical housing; An upward flanging plate is provided on the outer periphery of the water receiving tray. A drain pipe is installed on the flanging plate. Multiple "U"-shaped fixing plates are arranged in the water receiving tray. The height of the fixing plates is higher than the vertex of the drain pipe. The bottom of the fin heat exchanger is fixed on the multiple fixing plates; The steam-water separator of the compressor is located above the water receiving tray.
2. The vertical integrated heat pump unit according to claim 1, characterized in that, Multiple external legs are welded on the outer side wall of the water receiving tray, and the multiple external legs are fixed on the substrate by screws.
3. The vertical integrated heat pump unit according to claim 1, characterized in that, The whole fin heat exchanger is within the range of the water receiving tray.
4. The vertical integrated heat pump unit according to any one of claims 1-3, characterized in that, The inner circular bottom of the drain pipe is tangent to the bottom of the water receiving tray.
5. The vertical integrated heat pump unit according to any one of claims 1-3, characterized in that, The bottom of the fixing plate is welded on the water receiving tray.
6. The vertical integrated heat pump unit according to any one of claims 1-3, characterized in that, The water receiving tray is integrally welded by a sheet metal process bracket.