X-ray source heat dissipation system

An active cooling system, consisting of components such as serpentine cooling channels, oil pipes, and heat dissipation fins, solves the heat dissipation problem of high-power X-ray sources, achieving efficient heat dissipation and extending equipment lifespan.

CN223694044UActive Publication Date: 2025-12-19JIANGSU SUNFY TECH HLDG CO LTD
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Patent Information

Application Number
CN202423194515.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-19
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In the existing technology, when high-power or long-term X-ray sources adopt passive heat dissipation methods, the size and weight of the equipment increase, the economic cost is high, and the heat cannot be dissipated in time, which shortens the life of the equipment.

Method used

It adopts a serpentine cooling channel and oil pipe combined with a coolant circulation system, equipped with heat dissipation fins and a fan, and uses coolant and fan for active heat dissipation. Heat exchange is optimized by thermally conductive reinforcing wires and baffles to achieve efficient heat dissipation.

Benefits of technology

This improved the heat dissipation rate of the X-ray source, extended the service life of the equipment, and ensured that the equipment operated in a highly efficient and stable manner.

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Abstract

The utility model relates to the technical field of X-ray source heat dissipation, in particular to an X-ray source heat dissipation system which comprises a heat dissipation base, a cooling channel is arranged in the heat dissipation base, the cooling channel is arranged in the heat dissipation base in a snake shape, and an oil pipe is arranged in the cooling channel. A gap between the inner side wall of the cooling channel and the outer side wall of the oil pipe is filled with cooling liquid; a liquid inlet and a liquid outlet are formed in the two ends of the cooling channel respectively, cooling liquid cooled by the cooler enters the gap through the liquid inlet and then flows out through the liquid outlet, a first cooling pump is arranged at an inlet of the liquid inlet, and a second cooling pump is arranged at an outlet of the liquid outlet; an oil inlet pipe and an oil outlet pipe are arranged at the two ends of the oil passing pipe respectively, a first driving pump used for pumping hot oil in the transformer into the oil passing pipe is arranged on the oil inlet pipe, and a second driving pump used for pumping oil in the oil passing pipe back into the transformer is arranged on the oil outlet pipe. The X-ray source heat dissipation device has the advantage of being capable of effectively dissipating heat of the X-ray source.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of X-ray source heat dissipation, in particular to an X-ray source heat dissipation system. BACKGROUND

[0002] When the X-ray source works, 99% of the power is converted into heat energy, and only 1% of the energy is converted into effective rays. The heat generated by the heat source (ray tube and internal device) during work is absorbed by the transformer oil, and then the heat of the transformer oil is transmitted to the shell, and the heat is dissipated to the outside through the shell. This is passive heat dissipation. For small power or intermittent working ray sources, this method can be used; however, for high-power or long-time uninterrupted working X-ray sources, if passive heat dissipation is still used, only by increasing the volume of the oil tank can the heat dissipation effect be achieved. This method will increase the volume and weight of the ray source, and also increase the economic cost; if the heat cannot be dissipated in time, the service life of the equipment will be shortened, and therefore needs to be improved. CONTENT OF THE INVENTION

[0003] The present application aims to provide an X-ray source heat dissipation system which can actively dissipate heat in the X-ray source, thereby effectively improving the heat dissipation rate of the entire device and prolonging the service life of the device.

[0004] The X-ray source heat dissipation system provided by the present application adopts the following technical scheme:

[0005] An X-ray source heat dissipation system, comprising a heat dissipation base, a cooling channel is arranged in the heat dissipation base, the cooling channel is arranged in the heat dissipation base in a serpentine shape, an oil passage is arranged in the cooling channel, and a cooling liquid is filled in the gap between the inner side wall of the cooling channel and the outer side wall of the oil passage; a liquid inlet and a liquid outlet are arranged at both ends of the cooling channel respectively, the cooling liquid cooled by the cooler flows out through the liquid outlet after entering the gap through the liquid inlet, a first cooling pump is arranged at the inlet of the liquid inlet, and a second cooling pump is arranged at the outlet of the liquid outlet; an oil inlet pipe and an oil outlet pipe are arranged at both ends of the oil passage respectively, a first driving pump for pumping hot oil in the transformer into the oil passage is arranged on the oil inlet pipe, and a second driving pump for sending the oil in the oil passage back into the transformer is arranged on the oil outlet pipe.

[0006] Preferably, a plurality of heat dissipation fins are arranged on both sides of the heat dissipation base respectively, and the plurality of heat dissipation fins are arranged at equal intervals.

[0007] Preferably, a heat dissipation assembly is arranged on both sides of the heat dissipation base respectively, the heat dissipation assembly comprises a plurality of heat dissipation fans and a supporting device for supporting the heat dissipation fans, the heat dissipation fans are evenly arranged on the heat dissipation fins by the supporting device, and a gap is formed between the heat dissipation fans and the heat dissipation fins.

[0008] Preferably, the heat dissipation assembly comprises a temperature control module, which is electrically connected with the heat dissipation fan and internally provided with a temperature sensor, and can monitor the temperature of the heat dissipation fins in real time.

[0009] Preferably, the support device comprises a mounting plate and four mounting rods fixed at the top corners of the mounting plate, and the mounting rods are detachably connected to the heat dissipation base at the end away from the mounting plate, and the heat dissipation fan is mounted on the mounting plate.

[0010] Preferably, a plurality of spoilers are arranged in the cooling channel along the flow direction of the cooling liquid, the spoilers are arc-shaped, and the protruding direction of the spoilers is consistent with the flow direction of the cooling liquid.

[0011] Preferably, the spacing distance between the spoilers gradually decreases from the liquid inlet area to the middle of the cooling channel and the liquid outlet area.

[0012] Preferably, the pipe wall of the oil pipe is internally provided with a spiral heat conduction enhancement wire.

[0013] In summary, the present application has at least one of the following beneficial technical effects: the present application has high heat dissipation efficiency, the heat conduction enhancement wire accelerates heat transfer, the spoilers optimize heat exchange of the cooling liquid, and the two together improve the heat dissipation efficiency to ensure uniform heat dissipation; the cooling channel is reasonably arranged, the support device is detachably connected, the component installation and maintenance are facilitated, and the system is stable and long-term operation; a variety of heat dissipation measures are coordinated to maintain a suitable temperature, avoid overheating, and ensure stable and efficient operation of the X-ray source. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of an X-ray source heat dissipation system in an embodiment of the present application.

[0015] Figure 2 is a sectional view of the oil pipe in an embodiment of the present application.

[0016] Figure 3 is a schematic diagram of the structure of the heat dissipation assembly in an embodiment of the present application.

[0017] BRIEF DESCRIPTION OF DRAWINGS: 1, heat dissipation base; 2, cooling channel; 21, liquid inlet; 211, first cooling pump; 22, liquid outlet; 221, second cooling pump; 3, oil pipe; 31, oil inlet pipe; 311, first drive pump; 32, oil outlet pipe; 321, second drive pump; 4, spoiler; 5, heat conduction enhancement wire; 6, heat dissipation fin; 7, heat dissipation assembly; 71, heat dissipation fan; 72, support device; 721, mounting rod; 722, mounting plate; 73, temperature control module. DETAILED DESCRIPTION

[0018] The following will be described in conjunction with the accompanying drawings Figures 1-3Further details of the application are described below.

[0019] The embodiment of the application discloses an X-ray source heat dissipation system, referring to Figure 1 The heat dissipation system comprises a heat dissipation base 1, a cooling channel 2 is arranged in the heat dissipation base 1, the cooling channel 2 is arranged in the heat dissipation base 1 in a serpentine shape, an oil passage 3 is arranged in the cooling channel 2, a gap between an inner side wall of the cooling channel 2 and an outer side wall of the oil passage 3 is filled with cooling liquid, and the cooling liquid is cooling water; liquid inlets 21 and liquid outlets 22 are arranged at two ends of the cooling channel 2 respectively, the cooling liquid cooled by a cooler flows out from the liquid outlets 22 after entering the gap through the liquid inlets 21, a first cooling pump 211 is arranged at an inlet of the liquid inlet 21, and a second cooling pump 221 is arranged at an outlet of the liquid outlet 22; oil inlets 31 and oil outlets 32 are arranged at two ends of the oil passage 3 respectively, the first driving pump 311 for pumping hot oil in a transformer into the oil passage 3 is arranged on the oil inlet 31, and the second driving pump 321 for sending the oil in the oil passage 3 back into the transformer is arranged on the oil outlet 32. During operation, the cooling liquid in the cooling channel 2 is used to cool the hot oil in the oil passage 3.

[0020] Referring to Figure 1 And Figure 2 A plurality of turbulence plates 4 are arranged in the cooling channel 2 along the flow direction of the cooling liquid at intervals, the turbulence plates 4 are in an arc shape, and the protruding direction of the turbulence plates 4 is consistent with the flow direction of the cooling liquid. The interval distance between the turbulence plates 4 decreases from the liquid inlet 21 area to the middle of the cooling channel 2 and the liquid outlet 22 area in turn, the turbulence plates 4 are relatively sparse in the area where the cooling liquid has a relatively high flow speed near the liquid inlet, so that the cooling liquid is prevented from being excessively hindered to flow in; and the turbulence plates 4 are gradually densified in the middle of the cooling channel 2 and the area close to the liquid outlet, so that the heat exchange between the cooling liquid and the wall surface in the area is sufficiently intensified, the uniformity of heat dissipation is ensured, and the overall heat dissipation efficiency is improved. The inner wall of the oil passage 3 is provided with spiral heat conduction enhancement wires 5, the heat conduction enhancement wires 5 are made of carbon fiber material with high thermal conductivity, are spirally wound in the axial direction of the oil passage 3, can accelerate the speed of heat transfer from the transformer oil to the wall of the pipe when the transformer oil flows in the pipe, and make the heat be more efficiently absorbed by the cooling liquid.

[0021] Referring to Figure 3The two sides of the heat dissipation base 1 are respectively provided with a plurality of heat dissipation fins 6, and the plurality of heat dissipation fins 6 are arranged at equal intervals. The two sides of the heat dissipation base 1 are respectively provided with a heat dissipation assembly 7, the heat dissipation assembly 7 comprises a plurality of heat dissipation fans 71 and a supporting device 72 for supporting the heat dissipation fans 71, the heat dissipation fans 71 are uniformly arranged on the heat dissipation fins 6 through the supporting device 72, and there is a gap between the heat dissipation fans 71 and the heat dissipation fins 6. The heat dissipation assembly 7 comprises a temperature control module 73, the temperature control module 73 is electrically connected with the heat dissipation fans 71, and a temperature sensor is built-in, so that the temperature of the heat dissipation fins 6 can be monitored in real time. The supporting device 72 comprises a mounting plate 722 and four mounting rods 721 fixed at the top corners of the mounting plate 722, one end of the mounting rod 721 away from the mounting plate 722 is detachably connected to the heat dissipation base 1 through a bolt, and the heat dissipation fan 71 is mounted on the mounting plate 722.

[0022] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application shall be covered within the protection scope of the present application.

Claims

1. An X-ray source heat dissipation system, characterized by: The application relates to a heat dissipation base (1) provided with a cooling channel (2) in the form of a serpentine shape, an oil pipe (3) arranged in the cooling channel (2), and a gap between the inner wall of the cooling channel (2) and the outer wall of the oil pipe (3) filled with cooling liquid; the cooling channel (2) is provided with an inlet (21) and an outlet (22) at two ends respectively, the cooling liquid cooled by a cooler flows into the gap through the inlet (21) and then flows out through the outlet (22), a first cooling pump (211) is arranged at the inlet of the inlet (21), and a second cooling pump (221) is arranged at the outlet of the outlet (22); the oil pipe (3) is provided with an oil inlet pipe (31) and an oil outlet pipe (32) at two ends respectively, the oil inlet pipe (31) is provided with a first driving pump (311) for pumping hot oil in a transformer into the oil pipe (3), and the oil outlet pipe (32) is provided with a second driving pump (321) for sending the oil in the oil pipe (3) back to the transformer.

2. The X-ray source heat dissipation system of claim 1, wherein: A plurality of heat dissipation fins (6) are arranged at two sides of the heat dissipation base (1) at equal intervals.

3. The X-ray source heat dissipation system of claim 2, wherein: The heat dissipation base (1) is provided with a heat dissipation assembly (7) at two sides, the heat dissipation assembly (7) comprises a plurality of heat dissipation fans (71) and supporting devices (72) for supporting the heat dissipation fans (71), the heat dissipation fans (71) are uniformly arranged on the heat dissipation fins (6) through the supporting devices (72), and gaps are formed between the heat dissipation fans (71) and the heat dissipation fins (6).

4. The X-ray source heat dissipation system of claim 3, wherein: The heat dissipation assembly (7) comprises a temperature control module (73) electrically connected with the heat dissipation fans (71) and provided with a temperature sensor, so that the temperature of the heat dissipation fins (6) can be monitored in real time.

5. The X-ray source heat dissipation system of claim 3, wherein: The supporting device (72) comprises a mounting plate (722) and four mounting rods (721) fixed at top corners of the mounting plate (722), one end of the mounting rod (721) away from the mounting plate (722) is detachably connected to the heat dissipation base (1), and the heat dissipation fan (71) is mounted on the mounting plate (722).

6. The X-ray source heat dissipation system of claim 1, wherein: A plurality of spoiler plates (4) are arranged in the cooling channel (2) at intervals along the flow direction of the cooling liquid, the spoiler plates (4) are in the form of arcs, and the protruding direction of the spoiler plates (4) is consistent with the flow direction of the cooling liquid.

7. The X-ray source heat dissipation system of claim 6, wherein: The interval distance between the spoiler plates (4) decreases from the inlet (21) area to the middle of the cooling channel (2) and the outlet (22) area.

8. The X-ray source heat dissipation system of claim 1, wherein: The pipe wall of the oil pipe (3) is internally provided with helical heat conduction enhancement wires (5).