Pre-assembly jig and electronic atomizer production equipment
By designing a pre-assembly fixture and utilizing a combination of magnetic adsorption and guide holes, efficient and precise assembly of the electronic atomizer bottom cover was achieved, solving the problems of low efficiency and poor consistency in existing technologies and improving assembly efficiency and appearance consistency.
Patent Information
- Application Number
- CN202423240077.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing electronic atomizer assembly methods are inefficient and do not help improve the assembly consistency of pre-assembled cartridges and bottom caps.
A pre-assembly fixture was designed, including a cartridge positioning plate, a straightening plate, and a pressing plate assembly. Magnetic adsorption components are used to ensure accurate rotation angle and positioning of the bottom cover, and the bottom cover is precisely pre-pressed through guide holes and pressing columns.
It improves the efficiency of pre-assembling cartridges and bottom caps, and enhances the appearance consistency of the assembled product.
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Figure CN223694966U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electronic atomizer production technical field especially, relate to a preassembly jig and electronic atomizer production equipment. BACKGROUND
[0002] Electronic atomizer is a kind of electronic product that imitates cigarette, and gradually enters people's sight in recent years.Compared with traditional tobacco products, electronic atomizer as its substitute can effectively reduce harmful substances generated by combustion, and in turn reduce the harmful side effects of smoking.
[0003] Electronic atomizer includes cartridge and bottom cover installed at the end of cartridge, and the existing assembly method is generally manual preassembly cartridge and bottom cover, and then the preassembled components are sent into pressing device for pressing;Manual preassembly is low in efficiency, and is not conducive to improving the consistency of preassembly.
[0004] Therefore, it is necessary to design a preassembly jig and electronic atomizer production equipment, which can effectively improve the efficiency of preassembling cartridge and bottom cover, and can also improve the assembly consistency of preassembling cartridge and bottom cover.
[0005] The above information is given as background information only to assist in understanding the present disclosure, and does not determine or acknowledge whether any of the above content can be used as prior art with respect to the present disclosure. INVENTION CONTENTS
[0006] The utility model provides a preassembly jig and electronic atomizer production equipment, can effectively improve the efficiency of preassembling cartridge and bottom cover, and can also improve the assembly consistency of preassembling cartridge and bottom cover.
[0007] To achieve the above purpose, the utility model provides the following technical scheme:
[0008] A preassembly jig is used for pre-pressing bottom cover on cartridge, comprising:
[0009] Cartridge positioning plate, a plurality of cartridge positioning grooves are arranged on the cartridge positioning plate;
[0010] The righting plate is provided with guide through holes for righting the cartridge, a plurality of guide through holes correspond to a plurality of cartridge positioning grooves one by one, and the minimum diameter of the guide through hole matches the outer diameter of the cartridge;
[0011] Lower pressing plate group, a plurality of groups of magnetic adsorption components are arranged, the magnetic adsorption component is used for adsorbing bottom cover to make bottom cover face one guide through hole;The magnetic adsorption component includes first magnet for adsorbing the first electrode of the bottom cover and second magnet for adsorbing the second electrode of the bottom cover.
[0012] Optionally, the lower pressing plate set comprises a bottom cover positioning plate and a pressing head fixing plate.
[0013] The magnetic adsorption assemblies are installed on the side of the bottom cover positioning plate away from the pressing head fixing plate, the pressing head fixing plate is provided with a plurality of lower pressing columns, the bottom cover positioning plate is provided with a through hole, and the lower pressing columns can press the bottom cover through the through hole.
[0014] Optionally, an elastic member is arranged between the bottom cover positioning plate and the pressing head fixing plate, and opposite ends of the elastic member are connected to the bottom cover positioning plate and the pressing head fixing plate respectively.
[0015] Optionally, a first guide column is installed on the bottom cover positioning plate, the righting plate is provided with a first mounting hole through which the first guide column passes, and the cigarette cartridge positioning plate is provided with a second mounting hole through which the first guide column passes.
[0016] Optionally, the pressing head fixing plate is provided with a connecting column,
[0017] A linear bearing is installed on the connecting column, and the bottom cover positioning plate is provided with a sliding hole for connecting with the linear bearing.
[0018] Optionally, the connecting column is installed with a limiting piece, and the diameter of the limiting piece is greater than the diameter of the sliding hole.
[0019] The linear bearing is installed between the limiting piece and the pressing head fixing plate.
[0020] Optionally, a second guide column is installed on the righting plate.
[0021] The cigarette cartridge positioning plate is provided with a third mounting hole corresponding to the second guide column, and the hole diameter of the third mounting hole matches the outer diameter of the second guide column.
[0022] A height limiting ring is further installed on the second guide column, and the height limiting ring is fixedly connected with the second guide column.
[0023] Optionally, the lower pressing column is an elastic column.
[0024] Optionally, the lower pressing plate set can be completely separated from the righting plate, and the righting plate can be completely separated from the cigarette cartridge positioning plate.
[0025] An electronic atomizer production device comprises the pre-assembly jig according to any one of the above.
[0026] Compared with the prior art, the electronic atomizer production device has the following beneficial effects:
[0027] The pre-assembly jig and the electronic atomizer production equipment can assemble multiple bottom covers at one time, and the consistency of the appearance of the assembled product can be effectively improved through the adsorption and positioning of the first magnet and the second magnet.
[0028] The present application has other characteristics and advantages, which will be apparent from or explained in detail in the accompanying drawings and subsequent detailed description incorporated herein, which together serve to explain the specific principles of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0030] Figure 1 is a top view schematic diagram of the pre-assembly jig provided by the present application;
[0031] Figure 2 is Figure 1 is a schematic diagram of the A-A cross-sectional structure of the pre-assembly jig in the embodiment;
[0032] Figure 3 is Figure 1 is a schematic diagram of the B-B cross-sectional structure of the pre-assembly jig in the embodiment;
[0033] Figure 4 is a front view schematic diagram of the pre-assembly jig provided by the present application;
[0034] Figure 5 is a three-dimensional structure schematic diagram of the pre-assembly jig provided by the present application.
[0035] Reference numerals: 1, cartridge positioning plate; 101, second mounting hole; 102, third mounting hole; 11, cartridge positioning groove; 2, righting plate; 201, first mounting hole; 202, second guide column; 203, height limiting ring; 21, guide through hole; 3, lower pressing plate set; 301, first magnet; 302, second magnet; 31, bottom cover positioning plate; 311, first guide column; 32, pressing head fixing plate; 33, lower pressing column; 34, elastic member; 35, connecting column; 36, linear bearing. DETAILED DESCRIPTION
[0036] To make the possible application scenarios, technical principles, specific schemes that can be implemented, purposes and effects achieved, etc. of the present application clear, the following will be described in detail in combination with the specific embodiments listed and the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, but cannot limit the protection scope of the present application.
[0037] In this paper, the term "embodiment" means that the specific features, structures or characteristics described in combination with the embodiment can be included in at least one embodiment of the present application. The term "embodiment" appearing at various places in the specification does not necessarily refer to the same embodiment, and does not particularly limit the independence or association between other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the technical features mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.
[0038] Unless otherwise defined, the meaning of the technical terms used herein is the same as that generally understood by those skilled in the art to which the present application belongs; the use of related terms in this paper is only for the purpose of describing specific embodiments, and is not intended to limit the present application.
[0039] In the description of the present application, the word "and / or" is a description of the logical relationship between the objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this paper generally represents that the associated objects before and after are a kind of "or" logical relationship.
[0040] In the present application, such as "first" and "second", the words are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary and secondary or order relationship between the entities or operations.
[0041] In the present application, the terms "comprise", "contain", "have", or other similar phrases as used in a clause do not exclude, in the absence of more limitations, the presence of further elements than those cited in the clause, and they do not, in the present application, exclude the presence of additional elements in the process, method, or product that includes the cited elements, so that the process, method, or product that includes a series of elements can include not only those defined elements, but also other elements not explicitly listed, or also elements inherent to such a process, method, or product.
[0042] In the present application, the terms "greater than", "less than", "exceed", and the like are understood as not including the number itself, and the terms "above", "below", "within", and the like are understood as including the number itself. In addition, in the description of the embodiments of the present application, the term "multiple" means two or more (including two), and similar terms related to "multiple" are also understood in this way, such as "multiple groups", "multiple times", and the like, unless otherwise explicitly specified.
[0043] In the description of the embodiments of the present application, the spatial-related terms used, such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "perpendicular", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or the drawings, and are only for the convenience of describing the specific embodiments of the present application or for the reader to understand, and do not indicate or imply that the indicated device or component must have a particular position, a particular orientation, or be constructed or operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
[0044] Unless otherwise explicitly specified or limited, in the description of the embodiments of the present application, the terms "mount", "connect", "connect", "fix", "set", and the like should be understood broadly. For example, the "connection" can be a fixed connection, or a detachable connection, or an integral setting; it can be a mechanical connection, or an electrical connection, or a communication connection; it can be a direct connection, or an indirect connection through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art to which the present application belongs, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0045] Embodiment one
[0046] In view of the defects in the prior art pre-assembly method, the applicant, based on many years of rich practical experience and professional knowledge in designing and manufacturing such products, and in combination with the use of theories, actively researched and innovated in order to create a technology that can solve the defects in the prior art, making the pre-assembly jig more practical. After continuous research, design, and repeated trial and improvement of samples, the pre-assembly jig with practical value was finally created.
[0047] Please refer to Figures 1 to 3 The pre-assembly jig is used for pre-pressing a bottom cover on a smoke cartridge and includes a smoke cartridge positioning plate 1, a righting plate 2, and a lower pressing plate set 3.
[0048] The smoke cartridge positioning plate 1 is provided with a plurality of smoke cartridge positioning grooves 11 for positioning the smoke cartridge. Each smoke cartridge positioning groove 11 can position one smoke cartridge. Here, positioning means that the smoke cartridge can only be lifted and taken out, and cannot be rotated or swung relative to the smoke cartridge positioning groove 11.
[0049] The righting plate 2 is provided with guide through holes 21 for righting the smoke cartridge. After the smoke cartridge is placed on the smoke cartridge positioning plate 1, the righting plate 2 is installed on the smoke cartridge positioning plate 1. The plurality of guide through holes 21 correspond to the plurality of smoke cartridge positioning grooves 11 one by one, and the smallest diameter of the guide through hole 21 matches the outer diameter of the smoke cartridge, so as to further position and right the smoke cartridge, avoiding the smoke cartridge from being skewed in the subsequent pressing process.
[0050] The lower pressing plate set 3 is provided with a plurality of magnetic adsorption assemblies, and the positions of the plurality of magnetic adsorption assemblies correspond to the positions of the plurality of guide through holes 21 one by one. The magnetic adsorption assembly is used for adsorbing the bottom cover to make the bottom cover face one guide through hole 21. The magnetic adsorption assembly includes a first magnet 301 for adsorbing a first electrode of the bottom cover and a second magnet 302 for adsorbing a second electrode of the bottom cover. When placing the bottom cover, the bottom surface of the lower pressing plate set 3 faces upward. Each magnetic adsorption assembly can adsorb one bottom cover. Then, the lower pressing plate set 3 is turned over by 180°, so that the plurality of bottom covers are aligned with the plurality of smoke cartridges, respectively. Then, the lower pressing plate set 3 moves downward, achieving the purpose of pre-pressing the bottom cover on the smoke cartridge.
[0051] In summary, the pre-assembly jig of the embodiment can load the smoke cartridge into the smoke cartridge positioning groove 11 with the smoke cartridge end upward, install the righting plate 2 on the smoke cartridge positioning plate 1 to right the smoke cartridge, and then place the bottom cover on the lower pressing plate set 3, so that the first magnet 301 adsorbs the first electrode and the second magnet 302 adsorbs the second electrode, thereby ensuring the accurate rotation angle and accurate positioning of the bottom cover; then, the lower pressing plate set 3 can be turned over, so that a plurality of bottom covers are pressed on the end of the smoke cartridge passing through the guide through hole 21, and finally the bottom cover is pre-pressed on the smoke cartridge by pressing the lower pressing plate set 3; the pre-assembly jig of the embodiment can assemble a plurality of bottom covers at one time, and the position of the bottom cover can be accurately maintained through the adsorption and positioning of the first magnet 301 and the second magnet 302, thereby improving the consistency of the appearance of the assembled product.
[0052] Optionally, the lower pressing plate set 3 comprises a bottom cover positioning plate 31 and a pressing head fixing plate 32; the magnetic adsorption assemblies are all installed on the side of the bottom cover positioning plate 31 away from the pressing head fixing plate 32, and a plurality of lower pressing columns 33 are arranged on the pressing head fixing plate 32; the bottom cover positioning plate 31 is provided with a through hole, and the through hole can pass the lower pressing column 33, so that the lower pressing column 33 can press the bottom cover. In the embodiment, the plurality of through holes and the plurality of lower pressing columns 33 are in one-to-one correspondence.
[0053] Specifically, in the process of pressing the lower pressing plate set 3, the lower pressing column 33 passes through the through hole to press the bottom cover, so that the bottom cover and the magnetic adsorption assembly are separated, and the pressure of the lower pressing column 33 pre-presses the bottom cover on the smoke cartridge.
[0054] Optionally, an elastic member 34 is arranged between the bottom cover positioning plate 31 and the pressing head fixing plate 32, and the opposite ends of the elastic member 34 are connected to the bottom cover positioning plate 31 and the pressing head fixing plate 32, respectively. Specifically, after the pressing is completed, the elastic member 34 lifts the pressing head fixing plate 32, so that the lower pressing column 33 and the bottom cover are separated. It should be noted that the top end of the smoke cartridge is provided with an opening, and the bottom cover is pressed into the opening and fixed in the opening.
[0055] Optionally, the bottom cover positioning plate 31 is provided with a first guide column 311, and the righting plate 2 is provided with a first mounting hole 201 through which the first guide column 311 passes; the smoke cartridge positioning plate 1 is provided with a second mounting hole 101 through which the first guide column 311 passes. The hole diameter of the first mounting hole 201 matches the outer diameter of the first guide column 311, and the hole diameter of the second mounting hole 101 matches the outer diameter of the first guide column 311.
[0056] Specifically, the first guide column 311 can simultaneously position the righting plate 2 and the smoke cartridge positioning plate 1, so that the corresponding smoke cartridge positioning groove 11, guide through hole 21 and magnetic adsorption assembly are aligned in turn from bottom to top, thereby improving the pressing precision and avoiding the situation that the bottom cover cannot be pressed into the smoke cartridge.
[0057] Optionally, the pressing head fixing plate 32 is provided with a connecting column 35, a linear bearing 36 is installed on the connecting column 35, and the bottom cover positioning plate 31 is provided with a sliding hole for connecting with the linear bearing 36. Specifically, the connecting column 35 and the linear bearing 36 are provided, so that the relative sliding between the bottom cover positioning plate 31 and the pressing head fixing plate 32 is smoother, and the pre-assembly worker is facilitated to operate.
[0058] Optionally, the connecting column 35 is installed with a limiting piece, the diameter of the limiting piece is greater than the diameter of the sliding hole, and the linear bearing 36 is installed between the limiting piece and the pressing head fixing plate 32. Specifically, the limiting piece is provided, so that the bottom cover positioning plate 31 is prevented from sliding off the connecting column 35 and falling off.
[0059] Optionally, the righting plate 2 is installed with a second guide column 202, the cartridge positioning plate 1 is provided with a third mounting hole 102 corresponding to the second guide column 202, and the hole diameter of the third mounting hole 102 matches the outer diameter of the second guide column 202. Specifically, the second guide column 202 is inserted into the third mounting hole 102, so that the corresponding guide through hole 21 and the cartridge positioning groove 11 are aligned. The second guide column 202 is further installed with a limiting height ring 203, and the limiting height ring 203 is fixedly connected with the second guide column 202. The limiting height ring 203 is used to increase the height of the righting plate 2, so that the guide through hole 21 on the righting plate 2 has a better righting effect on the cartridge.
[0060] Optionally, the lower pressing column 33 is an elastic column, the elastic column extrudes the bottom cover to press the bottom cover into the top of the cartridge, and the elastic column can effectively reduce the impact force on the bottom cover and reduce the possibility of losing the bottom cover.
[0061] Optionally, the lower pressing plate group 3 can be completely separated from the righting plate 2, and the righting plate 2 can be completely separated from the cartridge positioning plate 1, so that the cartridge can be placed on the cartridge positioning plate 1 first, and then the righting plate 2 and the lower pressing plate group 3 are placed layer by layer.
[0062] Embodiment two
[0063] The embodiment discloses an electronic atomizer production equipment, which comprises the pre-assembly jig as described in the above embodiment one.
[0064] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of the present application, the patent protection scope of the present application should not be limited. Any equivalent structure or equivalent flow replacing or modifying the technical solutions of the above embodiments based on the essential concept of the present application, and directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are all included in the patent protection scope of the present application.
Claims
1. A pre-assembly jig, characterized by, A pre-assembly jig for pre-pressing a bottom cover on a cartridge, comprising: a cartridge positioning plate, on which a plurality of cartridge positioning slots are arranged in an array; a righting plate, provided with a plurality of guide through holes for righting the cartridge, the guide through holes corresponding one-to-one to the cartridge positioning slots, and the smallest diameter of the guide through holes matching the outer diameter of the cartridge; a lower pressing plate set, provided with a plurality of sets of magnetic adsorption assemblies for adsorbing the bottom cover so that the bottom cover faces one of the guide through holes; the magnetic adsorption assembly comprising a first magnet for adsorbing a first electrode of the bottom cover and a second magnet for adsorbing a second electrode of the bottom cover.
2. The pre-assembly jig of claim 1, wherein, The lower pressing plate set comprises a bottom cover positioning plate and a pressing head fixing plate. The magnetic adsorption assemblies are all mounted on the side of the bottom cover positioning plate away from the pressing head fixing plate, and the pressing head fixing plate is provided with a plurality of lower pressing columns, and the bottom cover positioning plate is provided with a through hole, and the lower pressing columns can press the bottom cover through the through hole.
3. The pre-assembly jig of claim 2, wherein, An elastic member is arranged between the bottom cover positioning plate and the pressing head fixing plate, and the opposite ends of the elastic member are connected to the bottom cover positioning plate and the pressing head fixing plate, respectively.
4. The pre-assembly jig of claim 2, wherein, A first guide column is mounted on the bottom cover positioning plate, and the righting plate is provided with a first mounting hole through which the first guide column passes, and the cartridge positioning plate is provided with a second mounting hole through which the first guide column passes.
5. The pre-assembly jig of claim 2, wherein, The pressing head fixing plate is provided with a connecting column, A linear bearing is mounted on the connecting column, and the bottom cover positioning plate is provided with a sliding hole for connecting with the linear bearing.
6. The pre-assembly jig of claim 5, wherein, The connecting column is mounted with a limiting sheet, and the diameter of the limiting sheet is greater than the diameter of the sliding hole; The linear bearing is mounted between the limiting sheet and the pressing head fixing plate.
7. The pre-assembly jig of claim 1, wherein, A second guide column is mounted on the righting plate; The cartridge positioning plate is provided with a third mounting hole corresponding to the second guide column, and the hole diameter of the third mounting hole matches the outer diameter of the second guide column; A height limiting ring is further mounted on the second guide column, and the height limiting ring is fixedly connected with the second guide column.
8. The pre-assembly jig of claim 2, wherein, The lower pressing column is an elastic column.
9. The pre-assembly jig of claim 1, wherein, The lower pressing plate set can be completely separated from the righting plate, and the righting plate can be completely separated from the cartridge positioning plate.
10. An electronic atomizer production apparatus, characterized by, The pre-assembly jig comprises any one of claims 1 to 9.