Anti-precipitation stirring device
By designing an anti-sedimentation stirring device, the problem of severe turbulence in the slurry in the pressure filter is solved, achieving continuous circulation and uniformity of the slurry, and improving filtration efficiency and product quality.
Patent Information
- Application Number
- CN202423117576.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The irregular stirring structure of existing pressure filters leads to severe turbulence in the slurry, which affects the quality of the filtered product.
An anti-sedimentation stirring device is adopted, including a rotating shaft, a slurry lifting component, and a stirring fan disc. Through the double oscillation of the slurry lifting component and the design of the stirring fan disc, the slurry is continuously circulated, increasing the adsorption area, preventing sedimentation, and improving filtration efficiency.
By using the dual oscillation of the slurry lifting component and the design of the agitator fan disc, the problem of turbulent slurry in the existing technology is solved, the fluidity of the slurry is improved, the adsorption area is increased, and the filtration efficiency and product quality are enhanced.
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Figure CN223697484U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to agitating unit technical field, specifically, relate to a kind of anti-precipitation agitating unit. BACKGROUND
[0002] As a high-efficiency solid-liquid separation equipment, the pressure filter has a unique working mechanism. Its working principle is mainly based on solid-liquid separation under pressure. A specially designed disc filter is placed in a closed pressure chamber. The ore pulp is transported to the ore pulp tank of the disc filter by the feed pump. Compressed air is used as the filter medium. The disc filter performs filtration. This process can more efficiently separate solids and liquids. Because the pressure increases the efficiency of filtration, after filtration, filter cake is formed on the filter disc. The filter cake is transported to the sealed discharge device by the scraper conveyor located below the discharge port of the filter. The filtered filtrate is collected and discharged from the filter.
[0003] However, there is a common problem when the pressure filter is actually used. Even if the main shaft drives the rotating shaft and other transmission structures to achieve sufficient stirring of the ore pulp between adjacent filter discs, the product quality after filtration is ensured. However, most stirring structures only stir irregularly, which can make the ore pulp turbulent flow more serious, and even affect the product quality after filtration. It is difficult to achieve uniformity through irregular stirring of ore pulp. SUMMARY
[0004] The anti-precipitation agitating unit solves the problem of irregular stirring of the stirring structure in the pressure filter in related technology, which can make the ore pulp turbulent flow more serious and affect the product quality after filtration.
[0005] The technical solution of the utility model is as follows:
[0006] An anti-precipitation agitating unit includes:
[0007] A base body;
[0008] A rotating shaft is rotatably arranged relative to the base body and is sleeved on the base body;
[0009] A pulp lifting member is swingingly arranged on the base body. The swing axis of the pulp lifting member is perpendicular to the axis of the rotating shaft. The pulp lifting member is used to lift the ore pulp towards the filter disc after swinging.
[0010] As a further technical solution, the pulp lifting member is two, and the rotating shaft is located between the two pulp lifting members. The pulp lifting member includes:
[0011] A pulp lifting arm is swingingly arranged on the base body.
[0012] A pulp lifting plate is swingably arranged on the end of the pulp lifting arm away from the base.
[0013] As a further technical solution, the pulp lifting arm swing axis is parallel to the pulp lifting plate swing axis, and the pulp lifting arm swing axis is perpendicular to the rotation shaft axis, further comprising:
[0014] A stop block is arranged on the end of the pulp lifting arm close to the pulp lifting plate, on one side of the pulp lifting plate, and along the length direction of the pulp lifting arm, the pulp lifting plate abuts or cancels abutting the stop block after swinging, and the stop block is used to limit the swing angle of the pulp lifting plate.
[0015] As a further technical solution, further comprising:
[0016] A ring body is arranged on the rotation shaft, and the ring body is coaxially arranged with the rotation shaft;
[0017] A transmission block is movably arranged relative to the rotation shaft and sleeved on the rotation shaft, and the transmission block is close to or away from the ring body after moving;
[0018] A connecting rod is hingedly connected at both ends to the pulp lifting arm and the transmission block, respectively;
[0019] Wherein, the ring body drives the transmission block to move after following the rotation shaft to rotate, for driving the pulp lifting arm to swing.
[0020] As a further technical solution, the transmission block is located above the ring body, the ring body has a first protrusion at the top, and the transmission block has a second protrusion at the bottom, and the first protrusion lifts or cancels lifting the second protrusion after the ring body follows the rotation shaft to rotate.
[0021] As a further technical solution, further comprising:
[0022] An elastic member is sleeved on the rotation shaft and located above the transmission block, one end of the elastic member abuts the base and the other end abuts the transmission block, and the elastic member provides a force for the transmission block to approach the ring body.
[0023] As a further technical solution, further comprising:
[0024] A sleeve pipe is rotatably arranged relative to the rotation shaft and sleeved on the rotation shaft;
[0025] A stirring fan blade disc is arranged at the bottom of the sleeve pipe and coaxially arranged with the sleeve pipe.
[0026] As a further technical solution, further comprising:
[0027] A plurality of spiral stirring rods are fixedly connected with the top of the sleeve and the stirring blade disc, and the spiral stirring rods are arranged along the circumference of the sleeve.
[0028] As a further technical solution, the rotating shaft is a low-speed rotating shaft, and further comprises:
[0029] A driving member is arranged on the rotating shaft to drive the sleeve to rotate.
[0030] The working principle and beneficial effects of the present application are as follows:
[0031] 1. Two pulp lifting members work to lift the ore pulp towards the filter disc direction, break the bottom static sedimentation zone, and make the ore pulp continuously circulate and flow, prevent the ore pulp from being deposited for a long time, maintain the good fluidity of the ore pulp, and reduce the risk of equipment blockage.
[0032] 2. The adsorption area is increased: the pulp is lifted in the corner and the area near the inner wall of the ore pulp tank, the ore pulp in these deposition areas is stirred, the contact area with the filter part is increased, more ore pulp has the opportunity to participate in adsorption and filtration, and the overall filtration efficiency is improved.
[0033] 3. The pulp lifting is flexible and efficient: two groups of symmetrical pulp lifting members operate different filter discs, the pulp lifting arm and the pulp lifting plate double swing, the lifting angle is large, the eccentric wheel or cam structure can be used to convert the rotation of the rotating shaft into periodic swing power of the pulp lifting arm, and the pulp lifting action is accurately and stably driven, and different working conditions and ore pulp characteristics are adapted. BRIEF DESCRIPTION OF DRAWINGS
[0034] The above characteristics, technical features, advantages and implementation modes of the present application will be further described in a clear and understandable manner in combination with the preferred embodiments and the accompanying drawings.
[0035] Figure 1 It is a first perspective structural schematic view of the anti-deposition stirring device in the present application.
[0036] Figure 2 It is a second perspective structural schematic view of the anti-deposition stirring device in the present application.
[0037] Figure 3 It is a structural schematic view of the pulp lifting member in the present application.
[0038] Figure 4 It is a B part enlarged view in the present application. Figure 2
[0039] Figure 5 It is an A part enlarged view in the present application. Figure 1
[0040] Figure 6 It is a sectional view of the anti-precipitation stirring device in the utility model;
[0041] Figure 7 It is the utility model Figure 6 The enlarged view of C part in the utility model.
[0042] In the figure: 1, base body, 2, rotating shaft, 8, pulp lifting piece, 801, pulp lifting arm, 802, pulp lifting plate, 9, stop block, 10, ring body, 1001, first protrusion, 11, transmission block, 1101, second protrusion, 12, connecting rod, 13, elastic piece, 14, sleeve, 15, driving piece, 16, stirring fan blade disc, 17, spiral stirring rod. DETAILED DESCRIPTION
[0043] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the specific implementation of the utility model will be described below with reference to the drawings. Obviously, the drawings in the following description only some embodiments of the utility model, for those skilled in the art, without creating labor, other drawings can also be obtained according to these drawings, and other implementation manners.
[0044] In order to make the drawing simple, only the part related to the utility model is shown in each drawing, which does not represent the actual structure of the product. In addition, in order to make the drawing simple and easy to understand, the same structure or function in some drawings is only schematically shown one or only marked one. In this paper, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0045] In this paper, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, and it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0046] In addition, in the description of the present application, the terms "first", "second" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0047] Reference Figures 1-7For the first embodiment of the utility model, propose a kind of anti-precipitation stirring device, comprising: base body 1;Rotary shaft 2 is rotationally arranged relative to base body 1, and is sleeved on base body 1;Suctioning element 8 is swinged and arranged on base body 1, and the swing axis of suctioning element 8 is perpendicular to the axis of rotary shaft 2, and suctioning element 8 is used to spray ore pulp to filter disc after swinging.
[0048] In the embodiment, the working process of the stirring device is as follows: when the equipment starts to operate, the ore pulp conveying system and other related systems of the pressure filter are started synchronously, at the same time, the driving device (such as an external small motor connected with the rotary shaft 2) drives the rotary shaft 2 to start rotating, and the rotary shaft 2 rotates stably under the support of the base body 1. Specifically, the rotary shaft 2 is sleeved on the base body 1, and the base body 1 serves as a stable foundation of the entire structure, so that the rotary shaft 2 and the subsequent components can operate without shaking, displacement or other adverse conditions, and occupy less space. The stirring device is arranged between adjacent filter discs, and disturbs the ore pulp flowing between the filter discs to solve the problem of uneven ore pulp at the bottom of the ore pulp tank.
[0049] The two suctioning elements 8 spray ore pulp to the direction of the filter disc 20, break the static precipitation area that may be formed at the bottom of the ore pulp tank, and promote the continuous flow and circulation of the ore pulp, especially at the corner or position close to the inner wall at the bottom of the ore pulp tank. The structure sprays ore pulp in this way, which can further increase the area of adsorbed ore pulp to optimize the filtration efficiency.
[0050] Specifically, due to the position of the stirring device, two groups of symmetrical suctioning elements 8 are arranged to spray ore pulp to different filter discs, the suctioning arm 801 drives the suctioning plate 802 to swing, the two swing axes have a larger swing angle, and the swing power can be additionally provided with an eccentric wheel or cam structure on the rotary shaft 2. When the rotary shaft 2 rotates, the eccentric wheel or cam rotates, the circular motion of the eccentric wheel or cam is converted into the reciprocating push-pull motion of the connecting rod, and then the suctioning arm 801 is driven to periodically swing on the base body 1 around the swing axis, for example, when the protruding part of the eccentric wheel gradually approaches the connecting point of the connecting rod, the connecting rod drives the suctioning arm 801 to swing outward, and when the protruding part of the eccentric wheel moves away, the connecting rod drives the suctioning arm 801 to swing back under the action of the auxiliary return force such as spring or gravity, or an external small motor.
[0051] Further, the two suctioning elements 8 are arranged between the rotary shaft 2, and the suctioning element 8 comprises: the suctioning arm 801 is swinged and arranged on the base body 1;The suctioning plate 802 is swinged and arranged on the end of the suctioning arm 801 away from the base body 1.
[0052] In this embodiment, when the stirring device is started, the pulp lifting arm will swing around its connection point with the base, and the pulp lifting plate swing is arranged at one end of the pulp lifting arm. With the swinging of the pulp lifting arm and the impact of the material on the pulp lifting plate, the pulp lifting plate will also swing at the end of the pulp lifting arm. In this process, the swinging of the pulp lifting arm and the pulp lifting plate will continuously cut into the slurry, lifting the slurry that is deposited at the bottom or unevenly distributed to the side.
[0053] The double swinging structure design allows the pulp lifting member to flexibly adjust its posture according to the different viscosity, flowability and other states of the material. For example, when encountering more viscous slurry, the pulp lifting arm and the pulp lifting plate can change the angle and position by swinging, better cutting into the slurry for pulp lifting, effectively avoiding the problem of unable to normally lift the slurry or insufficient pulp lifting due to excessive resistance of the slurry.
[0054] Further, the pulp lifting arm 801 swing axis is parallel to the pulp lifting plate 802 swing axis, and the pulp lifting arm 801 swing axis is perpendicular to the shaft 2 axis. It also includes: a stop block 9 is arranged on one end of the pulp lifting arm 801 close to the pulp lifting plate 802, located on one side of the pulp lifting plate 802, and the stop block 9 is arranged along the length direction of the pulp lifting arm 801. The pulp lifting plate 802 abuts or cancels the abutment of the stop block 9 after swinging, and the stop block 9 is used to limit the swing angle of the pulp lifting plate 802.
[0055] In this embodiment, due to the two sets of swing points, in order to prevent the swing reset from disturbing the slurry caused by any swing of the pulp lifting plate 802, a stop block 9 is integrally formed on the pulp lifting arm 801 at the back of the pulp lifting plate 802. The stop block 9 stops and limits the rotating position of the pulp lifting plate 802. When the pulp lifting arm 801 resets, the back of the pulp lifting plate 802 is stressed at this time, and starts to rotate under the resistance of the slurry to achieve the effect of reducing the moving resistance in the slurry. In order to improve the blocking effect, it is arranged along the length direction of the pulp lifting arm 801.
[0056] In the continuous slurry processing process, stable and consistent slurry lifting action is one of the key factors to ensure the uniformity of the slurry and the stability of the filtering effect. Since the stop block 9 fixes the swing angle of the pulp lifting plate 802, the trajectory and intensity of the pulp lifting plate 802 each time are basically the same, so that the throwing and mixing of the slurry are highly consistent. The process of lifting and conveying the slurry from the bottom of the slurry tank to the filter disc 20 is standardized, the characteristics of the slurry entering the filter disc 20 fluctuate very little, which helps to stabilize the formation speed, thickness and quality of the filter cake, and ensures the stability of the filter liquid output quality.
[0057] Further, the ring body 10 is arranged on the rotating shaft 2, the ring body 10 is coaxially arranged with the rotating shaft 2, the transmission block 11 is movably arranged relative to the rotating shaft 2 and is sleeved on the rotating shaft 2, the transmission block 11 moves to be close to or away from the ring body 10, the connecting rod 12 is hingedly connected with the pulp lifting arm 801 and the transmission block 11 at two ends, respectively, wherein, after the ring body 10 rotates with the rotating shaft 2, the transmission block 11 is driven to move, for driving the pulp lifting arm 801 to swing.
[0058] Further, the transmission block 11 is located above the ring body 10, the ring body 10 has a first protrusion 1001 at the top, the transmission block 11 has a second protrusion 1101 at the bottom, after the ring body 10 rotates with the rotating shaft 2, the first protrusion 1001 lifts or cancels the lifting of the second protrusion 1101.
[0059] Further, the elastic member 13 is sleeved on the rotating shaft 2 and is located above the transmission block 11, one end of the elastic member 13 abuts against the base body 1, the other end abuts against the transmission block 11, and the elastic member 13 provides a force for the transmission block 11 to be close to the ring body 10.
[0060] In the embodiment, when the stirring device starts to work, with the rotation of the rotating shaft 2, the ring body 10 sleeved thereon rotates synchronously, the first protrusion 1001 at the top of the ring body 10 also performs a circular motion, in the initial state, under the elastic force of the elastic member 13, the transmission block 11 is pressed to the direction close to the ring body 10, the second protrusion 1101 at the bottom of the transmission block 11 is in a contactable state with the first protrusion 1001 on the ring body 10, when the ring body 10 rotates to the first protrusion 1001 contacts and lifts the second protrusion 1101, the transmission block 11 moves upward against the elastic force of the elastic member 13, since the connecting rod 12 is hingedly connected with the pulp lifting arm 801 and the transmission block 11 at two ends, respectively, the upward movement of the transmission block 11 drives the pulp lifting arm 801 through the connecting rod 12, so that the pulp lifting arm 801 swings outward around the swing shaft 5 thereof on the base body 1, at this time, the pulp lifting plate 802 at the end of the pulp lifting arm 801 away from the base body 1 lifts the ore pulp, and the ore pulp is thrown and scattered in the direction of the filter disc 20, conversely, the first protrusion 1001 gradually moves away from the second protrusion 1101, under the elastic force recovery of the elastic member 13, the transmission block 11 falls downward to the initial position, the pulp lifting arm 801 is pulled to swing reversely through the connecting rod 12, and is reset, ready for the next ore pulp lifting action.
[0061] The structure directly utilizes the rotating power of the rotating shaft 2 to drive the pulp lifting arm 801 to swing by skillfully arranging the ring body 10 and the matched transmission block 11 and other components on the rotating shaft 2, without the need of additionally increasing a complex independent driving motor or a complex transmission device to control the pulp lifting action, so that the overall structure of the equipment is greatly simplified, and the utilization of the first protrusion 1001 and the second protrusion 1101 can absorb part of the impact force generated by the collision, so as to avoid the abrasion of components due to frequent rigid impact.
[0062] Further, the sleeve pipe 14 is arranged to rotate relative to the rotating shaft 2 and is sleeved on the rotating shaft 2; and the stirring blade disc 16 is arranged at the bottom of the sleeve pipe 14 and is coaxially arranged with the sleeve pipe 14.
[0063] Further, the stirring blade disc 16 is arranged at the bottom of the sleeve pipe 14, and in working, the stirring blade disc 16 rotates with the sleeve pipe 14 and can produce horizontal stirring action on the ore pulp at the bottom of the ore pulp tank, so that the ore pulp at the bottom forms circumferential flow, and the ore pulp is prevented from being deposited at the bottom.
[0064] Further, the rotating shaft 2 is a low-speed rotating shaft, and the application further comprises a driving member 15 arranged on the rotating shaft 2, which drives the sleeve pipe 14 to rotate.
[0065] In the embodiment, in order to further improve the stirring effect, the rotation centrifugal force is used to generate a moving pushing force to the two side filter discs, and after the ore pulp is pushed and contacted on the filter disc unit, a certain wave crest is formed, so that the area of the filter disc unit for adsorbing the ore pulp is increased relative to the stationary ore pulp tank, so as to improve the filtering efficiency of the ore pulp.
[0066] Specifically, the stirring blade disc 16 is arranged at the bottom of the sleeve pipe 14 and rotates with the sleeve pipe 14 in working, and can produce horizontal stirring action on the ore pulp at the bottom of the ore pulp tank, so that the ore pulp at the bottom forms circumferential flow, and the ore pulp is prevented from being deposited at the bottom.
[0067] It should be noted that the above embodiments are only used to illustrate the technical solutions of the application and are not limited, and although the application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the application, and all should be covered in the scope of the claims of the application.
Claims
1. An anti-settling stirring device characterized by comprising: Include: The base (1); The rotating shaft (2) is rotatably arranged relative to the base (1) and is sleeved on the base (1); The pulp lifting piece (8) is swingingly arranged on the base (1), the swing axis of the pulp lifting piece (8) is perpendicular to the axis of the rotating shaft (2), and the pulp lifting piece (8) is used for lifting the ore pulp to the filter disc after swinging.
2. An anti-settling stirring device according to claim 1, wherein The pulp lifting piece (8) is two, and the rotating shaft (2) is located between the two pulp lifting pieces (8), and the pulp lifting piece (8) comprises: The pulp lifting arm (801) is swingingly arranged on the base (1); The pulp lifting plate (802) is swingingly arranged on the end of the pulp lifting arm (801) away from the base (1).
3. An anti-settling stirring device according to claim 2, wherein The swing axis of the pulp lifting arm (801) is parallel to the swing axis of the pulp lifting plate (802), and the swing axis of the pulp lifting arm (801) is perpendicular to the axis of the rotating shaft (2), and the pulp lifting arm (801) further comprises: The stop block (9) is arranged on the end of the pulp lifting arm (801) close to the pulp lifting plate (802), is located on one side of the pulp lifting plate (802), and is arranged along the length direction of the pulp lifting arm (801). The pulp lifting plate (802) abuts or cancels abutting the stop block (9) after swinging, and the stop block (9) is used for limiting the swing angle of the pulp lifting plate (802).
4. A sedimentation-preventing stirring device according to claim 2, characterized in that Further comprising: The ring body (10) is arranged on the rotating shaft (2), and the ring body (10) is coaxially arranged with the rotating shaft (2); The transmission block (11) is movably arranged relative to the rotating shaft (2) and is sleeved on the rotating shaft (2), and the transmission block (11) is close to or away from the ring body (10) after moving; The connecting rod (12) is hingedly connected with the pulp lifting arm (801) and the transmission block (11) at both ends respectively; Wherein, the ring body (10) drives the transmission block (11) to move after following the rotating shaft (2) to rotate, for driving the pulp lifting arm (801) to swing.
5. An anti-settling stirring device according to claim 4, wherein The transmission block (11) is located above the ring body (10), the ring body (10) has a first protrusion (1001) at the top, the transmission block (11) has a second protrusion (1101) at the bottom, and the first protrusion (1001) lifts or cancels lifting the second protrusion (1101) after the ring body (10) follows the rotating shaft (2) to rotate.
6. An anti-settling stirring device according to claim 5, wherein Further comprising: The elastic member (13) is sleeved on the rotating shaft (2) and located above the transmission block (11), one end of the elastic member (13) abuts against the base (1), and the other end abuts against the transmission block (11). The elastic member (13) provides the force for the transmission block (11) to be close to the ring body (10).
7. A sedimentation-preventing stirring device according to claim 1, characterized in that Further comprising: The sleeve pipe (14) is rotatably arranged relative to the rotating shaft (2) and is sleeved on the rotating shaft (2); A stirring fan blade disc (16) is arranged at the bottom of the sleeve (14) and coaxially arranged with the sleeve (14).
8. An anti-settling stirring device according to claim 7, wherein Further comprising: A plurality of spiral stirring rods (17) are fixedly connected with the top of the sleeve (14) at one end and fixedly connected with the stirring fan blade disc (16) at the other end, and the plurality of spiral stirring rods (17) are arranged along the circumference of the sleeve (14).
9. An anti-settling stirring device according to claim 7, wherein The rotating shaft (2) is a low-speed rotating shaft, further comprising: A driving member (15) is arranged on the rotating shaft (2) to drive the sleeve (14) to rotate.