Ceramic reaction kettle for animal protein extraction
By introducing mixing and filtering components into the ceramic reactor, the problems of fish meat adhesion and filter pore size adjustment are solved, achieving more efficient mixing and filtering effects and wider applicability.
Patent Information
- Application Number
- CN202520007856.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-03
AI Technical Summary
Existing ceramic reactors for animal protein extraction suffer from poor filtration performance because fish tissue tends to adhere to the inner wall during the mixing process, making it difficult to clean, and the filter pore size is inconvenient to adjust.
The design incorporates a mixing component and a filtering component. The mixing component uses a servo motor to drive a bevel gear system to achieve stirring and cleaning of the inner wall, while the filtering component adjusts the filter pore size via a sliding plate.
It improves mixing efficiency and filtration effect, avoids waste of material adhering to the inner wall, and enhances applicability.
Smart Images

Figure CN223697751U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to animal protein technical field, specifically, relate to a kind of ceramic reaction kettle for animal protein extraction. BACKGROUND
[0002] Animal protein is widely derived from the meat, egg and milk of animals such as poultry, livestock, fish and insects, which can be well absorbed and utilized by adults. Currently, fish protein is usually extracted by mixing fish tissue with an extraction solvent and then separating the protein through dissolution. A ceramic reaction kettle is used as a key equipment to further improve the efficiency and stability of the extraction process. In the ceramic reaction kettle, the fish tissue is mixed with the extraction solvent and then reacts to efficiently release protein components. After the reaction, a high-purity protein extract can be obtained through subsequent filtration. However, in the existing ceramic reaction kettle for animal protein extraction, the fish tissue is prone to adhere to the inner wall of the kettle during the mixing process, making it difficult to clean the inner wall. Moreover, it is inconvenient to adjust the size of the filter aperture according to the filtration requirements of the solid residues in the kettle during the filtration process, thereby reducing the filtration efficiency.
[0003] For example, Chinese Patent CN214913559U discloses a reaction kettle for animal protein extraction, which includes a kettle body. A support block is fixed to the lower part of the inner wall of the kettle body and inclined inward. A U-shaped groove is formed in the middle part of the support block and is horizontally oriented. A plurality of filter holes are uniformly formed in the bottom wall of the U-shaped groove. A rotating shaft is rotatably connected to the position corresponding to the U-shaped groove in the inner wall of the kettle body and is horizontally oriented. A helical plate is fixed to the outer wall of the rotating shaft. A discharge pipe with a sealing cover is installed in communication with the position corresponding to the bottom wall of the U-shaped groove in the side wall of the kettle body.
[0004] The reaction kettle for animal protein extraction has the following disadvantages. Although the support block, U-shaped groove and helical plate are added, after the extraction is completed, the discharge pipe is opened, the extraction liquid flows out from the discharge pipe, and the animal tissue is trapped in the U-shaped groove. Then, the discharge pipe is opened, the helical plate is rotated, and the animal tissue moves along the groove towards the discharge pipe and is discharged from the discharge pipe. However, during the mixing process of the fish tissue and the extraction solvent, the fish tissue is prone to adhere to the inner wall of the ceramic reaction kettle, making it difficult to clean the inner wall. Moreover, it is inconvenient to adjust the size of the filter aperture according to the filtration requirements of the solid residues in the kettle during the filtration process, thereby reducing the filtration efficiency.
[0005] Currently, there is no effective solution to the problems in the related technology. UTILITY MODEL CONTENTS
[0006] To overcome the above technical problems existing in the prior art, the utility model provides a ceramic reaction kettle for animal protein extraction.
[0007] To this end, the specific technical solutions adopted by the utility model are as follows:
[0008] A kind of ceramic reaction kettle for animal protein extraction, including ceramic reaction kettle body, the top of ceramic reaction kettle body is provided with cover, the middle part of cover is provided with protective shell, the inside of protective shell is provided with the mixing assembly that penetrates the top of cover, the top of cover one side is provided with feed pipe, the top of cover other side is provided with feeding pipe, the front of ceramic reaction kettle body is provided with control panel, the inner bottom of ceramic reaction kettle body is provided with with the filter assembly that cooperates with mixing assembly, the bottom of ceramic reaction kettle body is provided with with the discharge pipe that cooperates with filter assembly, the circumferential outside of discharge pipe is provided with electromagnetic valve.
[0009] Further, in order to under the action of mixing assembly, the mixture inside ceramic reaction kettle body can be stirred and mixed, so that the mixture inside ceramic reaction kettle body is mixed more evenly, and the inner wall of ceramic reaction kettle body can be cleaned, to avoid fish meat tissue adhering to the inner wall of ceramic reaction kettle body, causing material waste and affecting subsequent mixing effect, thereby improving the mixing efficiency of the ceramic reaction kettle for animal protein extraction, the mixing assembly includes a driving element arranged at the top of the cover, a cleaning element is arranged at the bottom of the driving element and penetrates the top of the cover, a stirring element is arranged inside the top of the cleaning element and cooperates with the driving element, the driving element includes a servo motor arranged at the top of the cover, a bevel gear one is connected to the output end of the servo motor, a bevel gear two is arranged at the bottom of one side of the bevel gear one and cooperates with the cleaning element, a bevel gear three is arranged at the top of one side of the bevel gear one and cooperates with the stirring element, the cleaning element includes a sleeve one arranged in the middle of the bevel gear two, a horizontal rod one is symmetrically arranged on the outside of the bottom of the sleeve one, a sleeve two is arranged at the bottom of the sleeve one, a horizontal rod two is symmetrically arranged on the outside of the sleeve two, a scraping rod is embedded at the end of the horizontal rod two and the end of the horizontal rod one, and the cross section of the scraping rod is arranged in U-shaped structure, the end of the horizontal rod two and the end of the horizontal rod one are connected by springs, the stirring element includes a rotating rod arranged in the middle of the bevel gear three, and the rotating rod penetrates the top of the sleeve one and the top of the sleeve two, a plurality of stirring rods are arranged on the circumferential outer wall of the middle of the rotating rod.
[0010] Further, in order to adjust the size of the filter aperture under the action of the filter assembly according to the filtering requirements of the solid residues in the ceramic reaction kettle body, thereby improving the filtering effect of the ceramic reaction kettle for animal protein extraction, the applicability is wider, the filter assembly comprises a filter plate arranged at the bottom of the ceramic reaction kettle body, a plurality of filter holes one are arranged on the surface of the filter plate, a sliding plate is arranged inside the filter plate, a plurality of filter holes two matched with the filter holes one are arranged on the surface of the sliding plate, the diameters of the filter holes one and the filter holes two are the same, sliding grooves are arranged at both ends of the filter plate, sliding blocks matched with the sliding grooves are arranged at both ends of the sliding plate, the cross sections of the sliding blocks and the sliding grooves are all arranged as isosceles trapezoidal structures, a pull rod penetrating through the filter plate and the ceramic reaction kettle body in sequence is arranged on one side of the sliding plate, and a pulling block is arranged at the end of the pull rod.
[0011] The beneficial effects of the utility model are:
[0012] 1、The utility model discloses a reasonable and reliable structure, simple operation passes through the cooperation of ceramic reaction kettle body, mixing component, feed pipe, feeding pipe, filter assembly, discharge pipe and solenoid valve, can not only extract fish protein liquid through the ceramic reaction kettle body, but also can realize the stirring mixing of the mixture in the ceramic reaction kettle body, so that the mixture in the ceramic reaction kettle body is mixed more evenly, and the ceramic reaction kettle body inner wall can also be cleaned, and the size of the filter aperture can also be adjusted according to the filtering requirements of the solid residues in the ceramic reaction kettle body, thereby improving the filtering effect and mixing efficiency of the ceramic reaction kettle for animal protein extraction, and the applicability is wider.
[0013] 2、When the fish tissue and the extraction solvent need to be mixed, the servo motor is started through the control panel, the bevel gear one is rotated through the output shaft of the servo motor, then the bevel gear three is rotated under the meshing action of the bevel gear one and the bevel gear three, the rotating rod is rotated under the rotation of the bevel gear three, and the stirring rod is rotated under the rotation of the rotating rod, so that the fish tissue and the extraction solvent in the ceramic reaction kettle body are mixed and stirred, the sleeve one is rotated under the rotation of the bevel gear two, the horizontal rod one is rotated under the rotation of the sleeve one, the horizontal rod two is rotated under the action of the scraping rod, so that the fish tissue and the extraction solvent in the ceramic reaction kettle body can be mixed and stirred, when the ceramic reaction kettle body inner wall needs to be cleaned, the rotating speed of the servo motor is increased through the control panel, the rotating speed of the horizontal rod one and the scraping rod is increased under the rotation of the servo motor, the scraping rod moves towards the inner wall of the ceramic reaction kettle body and contacts the inner wall of the ceramic reaction kettle body under the action of the spring and the centrifugal force, and then the fish tissue adhered to the inner wall of the ceramic reaction kettle body can be cleaned.
[0014] 3. By setting the filter assembly, when the size of the filter hole one aperture needs to be changed, the sliding plate is driven to move in the filter plate by manually adjusting the pull rod, the sliding block at both ends of the sliding plate is limited to slide in the sliding groove, so that the filter hole two on the surface of the sliding plate and the filter hole one are dislocated, and the size of the filter hole one aperture is changed, the filtering effect of the ceramic reaction kettle for animal protein extraction is improved, and the applicability is wider. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0016] Figure 1 It is a perspective view of a ceramic reaction kettle for animal protein extraction according to an embodiment of the present application.
[0017] Figure 2 It is a sectional view of a ceramic reaction kettle for animal protein extraction according to an embodiment of the present application.
[0018] Figure 3 It is a structural schematic view of a mixing assembly in a ceramic reaction kettle for animal protein extraction according to an embodiment of the present application.
[0019] Figure 4 It is a structural schematic view of a cleaning piece in a ceramic reaction kettle for animal protein extraction according to an embodiment of the present application.
[0020] Figure 5 It is a structural schematic view of a filter assembly in a ceramic reaction kettle for animal protein extraction according to an embodiment of the present application.
[0021] Figure 6 It is a sectional view of a filter assembly in a ceramic reaction kettle for animal protein extraction according to an embodiment of the present application.
[0022] Figure 7 It is a sectional view of a filter plate in a ceramic reaction kettle for animal protein extraction according to an embodiment of the present application.
[0023] In the drawings:
[0024] 1, ceramic reaction kettle body; 2, cover; 3, protective shell; 4, mixing assembly; 401, driving part; 4011, servo motor; 4012, bevel gear one; 4013, bevel gear two; 4014, bevel gear three; 402, cleaning part; 4021, sleeve one; 4022, cross bar one; 4023, sleeve two; 4024, cross bar two; 4025, scraper; 4026, spring; 403, stirring part; 4031, rotating rod; 4032, stirring rod; 5, feed pipe; 6, feeding pipe; 7, control panel; 8, filter assembly; 801, filter plate; 802, filter hole one; 803, sliding plate; 804, filter hole two; 805, chute; 806, sliding block; 807, pull rod; 808, pulling block; 9, discharge pipe; 10, electromagnetic valve. DETAILED DESCRIPTION
[0025] To further illustrate the embodiments, the utility model provides the drawings, these drawings are part of the utility model disclosure, it mainly used to illustrate the embodiment, and can cooperate with the relevant description of the specification to explain the operating principle of the embodiment, cooperate with reference to these contents, the person skilled in the art should be able to understand other possible implementation ways and the advantages of the utility model, the components in the drawing are not drawn according to scale, and similar component symbols are usually used to indicate similar components.
[0026] According to the embodiment of the utility model, a kind of ceramic reaction kettle for animal protein extraction is provided.
[0027] The utility model is further illustrated by combining with the specific embodiment and the drawing, as shown in Figures 1-7 According to the ceramic reaction kettle for animal protein extraction of the embodiment of the utility model, ceramic reaction kettle body 1 is provided, the top of ceramic reaction kettle body 1 is provided with cover 2, the middle part of cover 2 is provided with protective shell 3, the inside of protective shell 3 is provided with the mixing assembly 4 that penetrates the top of cover 2, one side of the top of cover 2 is provided with feed pipe 5, the other side of the top of cover 2 is provided with feeding pipe 6, the front of ceramic reaction kettle body 1 is provided with control panel 7, the inner bottom of ceramic reaction kettle body 1 is provided with filter assembly 8 that cooperates with mixing assembly 4, the bottom of ceramic reaction kettle body 1 is provided with discharge pipe 9 that cooperates with filter assembly 8, the circumferential outside of discharge pipe 9 is provided with electromagnetic valve 10.
[0028] In addition, the structure and working principle of ceramic reaction kettle body 1, electromagnetic valve 10, servo motor 4011 and bearing are prior art, which will not be described in detail here.
[0029] In one embodiment, for the mixing assembly 4 described above, the mixing assembly 4 comprises a driving part 401 arranged at the top end of the cover 2, the bottom of the driving part 401 is sleeved with a cleaning part 402 penetrating through the top end of the cover 2, the top end of the cleaning part 402 is internally inserted with a stirring part 403 matched with the driving part 401, the driving part 401 comprises a servo motor 4011 arranged at the top end of the cover 2, the output end of the servo motor 4011 is connected with a bevel gear one 4012, the bottom side of the bevel gear one 4012 is meshingly arranged with a bevel gear two 4013 matched with the cleaning part 402, the top side of the bevel gear one 4012 is meshingly arranged with a bevel gear three 4014 matched with the stirring part 403, the cleaning part 402 comprises a sleeve one 4021 arranged at the middle part of the bevel gear two 4013, the bottom outer side of the sleeve one 4021 is symmetrically arranged with a horizontal rod one 4022, the bottom of the sleeve one 4021 is arranged with a sleeve two 4023, the outer side of the sleeve two 4023 is symmetrically arranged with a horizontal rod two 4024, the end of the horizontal rod two 4024 and the end of the horizontal rod one 4022 are embedded with a scraping rod 4025, and the cross section of the scraping rod 4025 is arranged as a U-shaped structure, the end of the horizontal rod two 4024 and the end of the horizontal rod one 4022 are connected through a spring 4026, the stirring part 403 comprises a rotating rod 4031 arranged at the middle part of the bevel gear three 4014, in specific application, the top end of the rotating rod 4031 is connected with the inner top end of the protective shell 3 through a bearing, which is prior art and not shown in the figure, and the rotating rod 4031 penetrates through the top end of the sleeve one 4021 and the top end of the sleeve two 4023, the middle part circumferential outer wall of the rotating rod 4031 is sleeved with a plurality of stirring rods 4032, so that under the action of the mixing assembly 4, the stirring and mixing of the mixture in the ceramic reaction kettle body 1 can be realized, so that the mixture in the ceramic reaction kettle body 1 is mixed more evenly, and the inner wall of the ceramic reaction kettle body 1 can be cleaned, avoiding the fish meat tissue adhering to the inner wall of the ceramic reaction kettle body 1, causing material waste and affecting the subsequent mixing effect, thereby improving the mixing efficiency of the ceramic reaction kettle for animal protein extraction.
[0030] The specific working principle of the mixing assembly 4 is as follows: when it is necessary to mix the fish tissue and the extraction solvent, the servo motor 4011 is started through the control panel 7, the output shaft of the servo motor 4011 drives the bevel gear one 4012 to rotate, then the bevel gear one 4012 drives the bevel gear three 4014 to rotate under the meshing action of the bevel gear one 4012 and the bevel gear three 4014, the bevel gear three 4014 drives the rotating rod 4031 to rotate, and then the rotating rod 4031 drives the stirring rod 4032 to rotate, so that the fish tissue and the extraction solvent in the ceramic reaction kettle body 1 are mixed and stirred, and the bevel gear two 4013 is driven to rotate at the same time as the servo motor 4011 rotates, the sleeve one 4021 is driven to rotate under the action of the rotating bevel gear two 4013, the sleeve one 4021 drives the horizontal rod one 4022 to rotate, and the horizontal rod two 4024 is driven to rotate under the action of the scraper 4025, so that the fish tissue and the extraction solvent in the ceramic reaction kettle body 1 can be mixed and stirred at the same time, and when it is necessary to clean the inner wall of the ceramic reaction kettle body 1, the rotating speed of the servo motor 4011 is increased through the control panel 7, the rotating speed of the horizontal rod one 4022 and the scraper 4025 is increased at the same time as the rotating speed of the servo motor 4011 is increased, and the scraper 4025 moves towards the inner wall of the ceramic reaction kettle body 1 and contacts the inner wall of the ceramic reaction kettle body 1 under the action of the spring 4026 and the centrifugal force, so that the fish tissue adhered to the inner wall of the ceramic reaction kettle body 1 can be cleaned.
[0031] In one embodiment, for the above-mentioned filtering assembly 8, the filtering assembly 8 comprises a filter plate 801 arranged at the bottom of the ceramic reaction kettle body 1, a plurality of filter holes one 802 are arranged on the surface of the filter plate 801, a sliding plate 803 is arranged inside the filter plate 801, a plurality of filter holes two 804 are arranged on the surface of the sliding plate 803, which are matched with the filter holes one 802, and the diameters of the filter holes one 802 and the filter holes two 804 are the same, sliding grooves 805 are arranged at both ends of the filter plate 801, sliding blocks 806 matched with the sliding grooves 805 are arranged at both ends of the sliding plate 803, and the cross sections of the sliding blocks 806 and the sliding grooves 805 are arranged in isosceles trapezoidal structures, a pull rod 807 is arranged on one side of the sliding plate 803 and penetrates the filter plate 801 and the ceramic reaction kettle body 1 in sequence, and a pulling block 808 is arranged at the end of the pull rod 807, so that under the action of the filtering assembly 8, the size of the filter hole diameter can be adjusted according to the filtering requirements of the solid residues in the ceramic reaction kettle body 1, thereby improving the filtering effect of the ceramic reaction kettle for animal protein extraction and the applicability is wider.
[0032] The specific working principle of the filtering assembly 8 is as follows: when the size of the aperture of the first filtering hole 802 needs to be changed, the sliding plate 803 is moved in the filtering plate 801 by manually adjusting the pull rod 807, the sliding block 806 at both ends of the sliding plate 803 is limited to slide in the sliding groove 805, so that the second filtering hole 804 on the surface of the sliding plate 803 is dislocated with the first filtering hole 802, thereby changing the size of the aperture of the first filtering hole 802, improving the filtering effect of the ceramic reaction kettle for animal protein extraction, and being more suitable.
[0033] In order to facilitate the understanding of the above technical solutions of the utility model, the working principle or operation mode of the utility model in the actual process is described in detail below.
[0034] In actual application, first, the ground fish tissue is added into the ceramic reaction kettle body 1 from the feeding pipe 5, the extraction solvent is added into the ceramic reaction kettle body 1 from the feeding pipe 6, the mixture in the ceramic reaction kettle body 1 is fully stirred and mixed by starting the mixing assembly 4 through the control panel 7, after mixing, the mixture is filtered through the filtering assembly 8, fish protein liquid is extracted, the size of the aperture of the first filtering hole 802 is adjusted according to the filtering requirement of the solid residue in the ceramic reaction kettle body 1, finally, the electromagnetic valve 10 is opened, and the extracted fish protein liquid is discharged through the discharge pipe 9.
[0035] In the utility model, unless there is definite provision and limitation, the terms "mounting", "setting", "connecting", "fixing", "screw connection" and the like should be understood in a broad sense, for example, can be fixed connection, can be detachable connection, or integral; can be mechanical connection, can be electrical connection; can be directly connected, can be indirectly connected through an intermediate medium, can be the communication inside two elements or the interaction relationship between two elements, unless there is definite limitation, the above-mentioned terms in the utility model can be understood according to the specific meaning of the above-mentioned terms in the utility model according to the specific situation.
[0036] The above only describes the preferred embodiments of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A ceramic reactor for animal protein extraction, comprising a ceramic reactor body (1), characterized in that, The ceramic reactor body (1) is provided with a cap (2) at the top, a protective shell (3) is provided in the middle of the cap (2), a mixing component (4) is provided inside the protective shell (3) that penetrates the top of the cap (2), a feed pipe (5) is provided on one side of the top of the cap (2), a feeding pipe (6) is provided on the other side of the top of the cap (2), and a control panel (7) is provided on the front of the ceramic reactor body (1). The inner bottom of the ceramic reactor body (1) is provided with a filter assembly (8) that cooperates with the mixing assembly (4), and the bottom end of the ceramic reactor body (1) is provided with a discharge pipe (9) that cooperates with the filter assembly (8). A solenoid valve (10) is provided on the outer circumference of the discharge pipe (9). The mixing component (4) includes a driving member (401) disposed at the top of the cover (2), a cleaning member (402) that penetrates the top of the cover (2) is sleeved at the bottom of the driving member (401), and a stirring member (403) that cooperates with the driving member (401) is inserted inside the top of the cleaning member (402). The cleaning component (402) includes a sleeve (4021) disposed in the middle of the bevel gear (4013), a crossbar (4022) symmetrically disposed on the outer side of the bottom of the sleeve (4021), a sleeve (4023) disposed at the bottom of the sleeve (4021), and a crossbar (4024) symmetrically disposed on the outer side of the sleeve (4023). The end of the second crossbar (4024) and the end of the first crossbar (4022) are fitted with scraper rods (4025), and the cross-section of the scraper rod (4025) is set as a U-shaped structure. The ends of the second crossbar (4024) and the end of the first crossbar (4022) are connected to the scraper rod (4025) by springs (4026). The filter assembly (8) includes a filter plate (801) disposed at the bottom of the ceramic reactor body (1). The surface of the filter plate (801) is provided with a plurality of filter holes (802). A sliding plate (803) is disposed inside the filter plate (801). The surface of the sliding plate (803) is provided with a plurality of filter holes (804) that cooperate with the filter holes (802). The filter holes (802) and the filter holes (804) have the same diameter. The filter plate (801) has grooves (805) at both ends. The sliding plate (803) has sliders (806) at both ends that cooperate with the grooves (805). The cross-sections of the sliders (806) and the grooves (805) are both isosceles trapezoidal structures. A pull rod (807) is provided on one side of the sliding plate (803) that passes through the filter plate (801) and the ceramic reactor body (1) in sequence. A pulling block (808) is provided at the end of the pull rod (807).
2. The ceramic reaction vessel for animal protein extraction according to claim 1, characterized in that, The drive unit (401) includes a servo motor (4011) disposed at the top of the cover (2). The output end of the servo motor (4011) is connected to a bevel gear one (4012). A bevel gear two (4013) that cooperates with the cleaning unit (402) is meshed on the bottom side of the bevel gear one (4012). A bevel gear three (4014) that cooperates with the stirring unit (403) is meshed on the top side of the bevel gear one (4012).
3. A ceramic reaction vessel for animal protein extraction according to claim 2, characterized in that, The stirring component (403) includes a rotating rod (4031) disposed in the middle of the bevel gear three (4014), and the rotating rod (4031) passes through the top end of the first sleeve (4021) and the top end of the second sleeve (4023). A plurality of stirring rods (4032) are sleeved on the outer circumference of the middle part of the rotating rod (4031).
Citation Information
Patent Citations
Reaction kettle for animal protein extraction
CN214913559U