Uniform material distribution device of cone crusher

By installing a motor-driven distribution disc device in the cone crusher, the problems of high-pressure oil pipe impact and fixed cone liner wear caused by uneven material distribution are solved, achieving uniform material distribution, reducing operation and maintenance costs and energy consumption, and improving equipment operation stability and production efficiency.

CN223697853UActive Publication Date: 2025-12-23LONGNAN ZIJIN MINING CO LTD
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Patent Information

Application Number
CN202423225031.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-23
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In existing cone crushers, uneven material distribution leads to increased local loads, causing frequent load impacts on high-pressure oil pipes, affecting service life and equipment operation, and increasing maintenance costs and energy consumption.

Method used

Design a uniform material distribution device. By installing a motor, a cycloidal pinwheel reducer and a rotating shaft inside the dust hopper of the feeding belt, the device drives the material distribution disc to distribute the material evenly. A frequency converter is used to control the forward and reverse rotation of the motor and adjust the frequency to achieve uniform material distribution.

Benefits of technology

This ensures that the crusher's working load is within the normal range, reduces the load on the high-pressure oil pipe, extends the life of the fixed cone liner, reduces operation and maintenance costs and energy consumption, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of mine crushing equipment, in particular to a uniform material distribution device of a cone crusher, which is characterized in that a cross arm is fixed in a dustproof hopper of a feeding belt, an upper bracket is fixed on the cross arm, a motor and a cycloidal pin gear speed reducer are fixed on the upper bracket, an output end of the cycloidal pin gear speed reducer is connected with a rotating shaft through an elastic pin coupling, and the rotating shaft penetrates through the upper bracket; the rotating shaft is rotatably connected with the upper bearing seat, a material distributing disc is fixed at the lower part of the rotating shaft, a plurality of material outlets are formed in the material distributing disc, the material distributing disc is positioned below a blanking point and above the arm support cap, the bottom of the rotating shaft is rotatably connected with a lower bearing seat, the lower bearing seat is fixed on a lower bracket, and the lower bracket is fixed on an arm support protecting plate. The device has the beneficial effects that automatic and uniform distribution is realized, the working load of the crusher is within a normal range value, pressure fluctuation is stable, and the load of a high-pressure oil pipe is reduced. The service life of the fixed cone lining plate is prolonged and the cost is saved. The unbalance loading operation of the crusher is solved, and the operation energy consumption is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mine crushing equipment field, concretely relates to a rotating uniform material distributing device of cone crusher. BACKGROUND

[0002] The cone crusher is a kind of ore crushing equipment widely used in mine crushing production system, and the commonly seen cone crusher in domestic market includes multi-cylinder cone crusher represented by Metso HP series and single-cylinder cone crusher represented by Sandvik CH series.The distributing disc of Metso HP series cone crusher is installed on the top of the moving cone, and the distributing disc is driven to realize uniform material distribution with the rotation of the moving cone, and the Sandvik CH series cone crusher does not set distributing disc, and the material is unevenly distributed to both sides after piling up on the fixed arm frame cap during feeding, causing more material on one side and less material on the other side in the crushing cavity.

[0003] The feeding mode of Sandvik can cause the following problems of the crusher;One, uneven distribution of material causes local load of the crusher, and the pressure increases instantaneously, so the high-pressure oil pipe is frequently impacted by load, leading to pipe explosion, affecting the service life of high-pressure oil pipe and normal operation of equipment.Two, one-side feeding causes local wear of fixed cone lining plate to increase, leading to premature failure of fixed cone lining plate, affecting the service life of lining plate and increasing the operation and maintenance cost of the crusher.Three, partial load operation of the crusher increases the operation load of the crusher, leading to increased operation energy consumption of the crusher, and if the local load is too large, the crusher may even be stuck, which is not conducive to normal production. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at solving the above-mentioned series of problems caused by uneven distribution of material, and provides a uniform material distributing device of cone crusher without distributing disc, which realizes uniform material distribution through self-rotation of the material distributing device.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a uniform material distributing device of cone crusher, a cross brace is fixed in the dustproof hopper of feeding belt, an upper support is fixed on the cross brace, a motor and a cycloidal pin wheel speed reducer are fixed on the upper support, the output end of the cycloidal pin wheel speed reducer is connected with a rotating shaft through an elastic column pin coupling, the rotating shaft penetrates through the upper support, and an upper bearing seat is fixed between the rotating shaft and the upper support, the rotating shaft is rotationally connected with the upper bearing seat, a distributing disc is fixed on the lower part of the rotating shaft, the distributing disc is provided with a plurality of discharge ports, the distributing disc is located below the material falling point and above the arm frame cap, the bottom of the rotating shaft is rotationally connected with a lower bearing seat, and the lower bearing seat is fixed on a lower support, and the lower support is fixed on an arm frame guard plate.

[0006] Preferably, the discharge ports are symmetrically opened in four along the axis.

[0007] Further, the lower support is wider than the outer contour size of the arm frame guard plate.

[0008] Further, the motor is electrically connected with a frequency converter.

[0009] Furthermore, the diameter of the distribution plate is larger than the outer contour dimension of the boom cap.

[0010] The beneficial effects of this invention are: it achieves automatic and uniform material distribution, keeping the crusher's working load within the normal range and ensuring stable pressure fluctuations, thus reducing the load on high-pressure oil pipes; it extends the service life of the fixed cone liner, saving on operation and maintenance costs; it solves the problem of uneven crusher operation, saving operating energy, improving production efficiency, and reducing operating costs. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the installation of the present invention and the boom guard plate;

[0013] In the diagram: 1. Motor; 2. Cycloidal pinwheel reducer; 3. Flexible pin coupling; 4. Rotating shaft; 5. Upper bearing seat; 6. Upper bracket; 7. Distributor plate; 71. Discharge port; 8. Lower bearing seat; 9. Lower bracket; 10. Boom guard plate; 11. Cross brace; 12. Boom cap. Detailed Implementation

[0014] like Figure 1 , 2 A uniform material distribution device for a cone crusher includes a cross brace 11 fixed to the inner wall of the dust hopper of the feeding belt. An upper support 6 is welded and fixed to the cross brace 11. The upper support 6 is a steel plate frame with four sides: top, bottom, left, and right. A cycloidal pinwheel reducer 2 is bolted to the upper support 6, and the cycloidal pinwheel reducer 2 is connected to a motor 1. The output end of the cycloidal pinwheel reducer 2 passes downward through the upper panel of the upper support 6 and is connected to a rotating shaft 4 via a flexible pin coupling 3. When the motor 1 starts, it drives the rotating shaft 4 to rotate via the cycloidal pinwheel reducer 2 and the flexible pin coupling 3.

[0015] The rotating shaft 4 is vertical, passes through the upper support 6, and is fixed to the upper support 6 with an upper bearing seat 5. The upper part of the rotating shaft 4 is rotatably supported by the upper bearing seat 5. A material distribution plate 7 is welded to the lower part of the rotating shaft 4. The material distribution plate 7 has four symmetrical discharge ports 71 along the axis. The material distribution plate 7 is located below the material drop point and above the boom cap 12. The bottom of the rotating shaft 4 is rotatably connected to the lower bearing seat 8, which supports the bottom of the rotating shaft 4 and allows it to rotate. The lower bearing seat 8 is fixed to the lower support 9. The lower support 9 is inverted U-shaped, spans the boom cap 12, and its bottom ends are welded and fixed to the boom guard plate 10.

[0016] A uniform material distribution device for a cone crusher, characterized in that: the lower support 9 is wider than the outer contour dimension of the boom guard plate 10, which can protect the boom guard plate.

[0017] The feeding conveyor belt has displacement phenomenon, so the motor 1 is electrically connected with the frequency converter. The motor forward rotation / reverse rotation can be controlled through the frequency converter to realize the material front and back movement caused by the feeding belt displacement, so that the stone falls as much as possible on the distribution disc 7, and the frequency can be adjusted to realize the same crushing frequency as the crusher. The material size change can be realized by adjusting the frequency converter frequency to realize uniform material distribution.

[0018] The diameter of the distribution disc 7 is greater than the outer contour size of the arm support cap 12, and the stone is thrown out by the centrifugal force of the distribution disc 7, and does not directly hit the arm support cap 12.

[0019] The operation of the device: the material enters the distribution disc 7 through the feeding belt, the motor 1 drives the rotating shaft to rotate through the elastic column pin shaft coupling 3 connection rotating shaft 4, drives the distribution disc 7 to uniformly distribute the material around the crushing chamber of the cone crusher. The utility model has the advantages of simple structure, compactness and reasonableness, which solves the feeding segregation phenomenon caused by feeding, improves the use performance of the cone crusher, improves the production efficiency, prolongs the service life of the main machine and the spare parts, and effectively reduces the operation and maintenance cost of the crusher.

Claims

1. An even material distribution device for a cone crusher, characterized in that: In the feed belt dust hopper fixed cross brace (11), cross brace (11) fixed on the upper support (6), the upper support (6) is fixed with motor (1), cycloidal pin wheel reducer (2), cycloidal pin wheel reducer (2) output end through the elastic pin coupling (3) connection rotating shaft (4), rotating shaft (4) through the upper support (6), and with the upper support (6) is fixed with the upper bearing seat (5), rotating shaft (4) and upper bearing seat (5) rotation connection, rotating shaft (4) lower part is fixed with the distribution disc (7), distribution disc (7) open several discharge port (71), distribution disc (7) is located below the drop point, arm cap (12) above, rotating shaft (4) bottom rotation connection lower bearing seat (8), lower bearing seat (8) is fixed on the lower support (9), the lower support (9) is fixed on the arm guard plate (10).

2. A uniform material distribution device for a cone crusher as claimed in claim 1, characterized in that The discharge port (71) is symmetrical according to the axis and opens four.

3. A uniform material distribution device for a cone crusher as claimed in claim 1, characterized in that: The lower support (9) is wider than the outer contour size of the arm guard plate (10).

4. A uniform material distribution device for a cone crusher as claimed in claim 1, characterized in that: The motor (1) is electrically connected with the frequency converter.

5. A uniform material distribution device for a cone crusher as claimed in claim 1, characterized in that: The diameter of the distribution disc (7) is greater than the outer contour size of the arm cap (12).