Scrubbing sand dehydration spiral classifier
By designing lifting components and manganese steel spiral blades, the spiral classifier for dewatering scrubber sand achieves flexible angle adjustment, solving the problem that traditional equipment cannot adapt to different scrubber sand characteristics, improving dewatering efficiency and classification accuracy, and reducing maintenance costs.
Patent Information
- Application Number
- CN202423226250.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Traditional scrubbing sand dewatering and grading equipment cannot flexibly adjust the tilt angle, resulting in incomplete dewatering and inaccurate grading, making it difficult to adapt to scrubbing sand with different properties and production process requirements.
A scrubbing sand dewatering spiral classifier with a lifting component was designed. The spiral shaft is driven to rotate by a drive motor, and the tilt angle of the spiral is adjusted by a hydraulic lifting component. Combined with manganese steel spiral blades and wear-resistant nylon plates, the wear resistance and stability of the equipment are enhanced, and flexible adjustment is achieved.
It improves the versatility and adaptability of the equipment, ensures efficient dehydration and accurate grading of materials, reduces equipment maintenance costs, and improves product quality and output.
Smart Images
Figure CN223698011U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of foundry scouring sand, especially to a scouring sand dewatering spiral classifier. BACKGROUND
[0002] In the field of mineral processing, scouring sand is a common raw material processing process, and the scouring operation aims to remove impurities, soil and other attachments on the surface of sand particles to improve the purity and quality of sand. However, the sand after scouring often contains a large amount of water and needs to be effectively dewatered. At the same time, in order to meet the different industrial application requirements, the sand also needs to be classified and screened to obtain products of different particle sizes. This process is crucial to many industries such as construction, glass manufacturing, and casting.
[0003] In the scouring sand dewatering industry, the scouring sand dewatering and classifying equipment plays a crucial role in the entire production process. In terms of dewatering, it can quickly remove most of the water in the sand, reducing the water content of the sand to a level that meets the requirements of subsequent processing or storage. In terms of classification, through specific structural design and operation mechanism, it can classify sand particles according to their size, ensuring that sand of different particle sizes is effectively separated.
[0004] However, the traditional scouring sand dewatering and classifying equipment often has some problems. Since the dewatering and classifying equipment usually has a fixed structure, it cannot adjust the inclination angle of the equipment flexibly according to the actual production situation. This limitation greatly limits the performance of the equipment. In actual production, the characteristics of scouring sand are complex and diverse. Scouring sand from different sources and processed by different processes has differences in particle size, humidity, and viscosity. The inclination angle of the equipment has a key influence on the transmission speed of the material in the screw machine, the residence time, and the accumulation of the material. Since the inclination angle cannot be flexibly changed, the traditional equipment cannot be adjusted to adapt to different characteristics of scouring sand or different production process requirements, making it difficult to accurately control the dewatering and classification process of the material when processing some special materials or responding to special process requirements. This can lead to incomplete dewatering and inaccurate classification, seriously affecting the universality and adaptability of the equipment and making it difficult to meet the diversified needs of multiple industries for the quality and yield of scouring sand. SUMMARY
[0005] To overcome the above shortcomings, the utility model provides a scouring sand dewatering spiral classifier, which aims to improve the problem that the traditional scouring sand dewatering and classifying equipment cannot adjust the inclination angle of the equipment flexibly according to the actual production situation, leading to incomplete dewatering and inaccurate classification.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of scrubbing sand dewatering spiral classifier, including screw machine shell, the screw machine shell outer wall is fixedly connected with discharge gate and feed inlet, the screw machine shell outer wall one side is provided with driving motor, the driving motor output end is fixedly connected with shaft coupling, the shaft coupling outer wall one side is provided with speed reducer, the speed reducer outer wall one side is provided with universal shaft, the universal shaft outer wall one side is provided with connecting bearing, the connecting bearing inner wall is provided with spiral shaft, the spiral shaft outer wall is fixedly connected with spiral blade, the screw machine shell outer wall is provided with lifting assembly, and the lifting assembly is used to adjust the inclination state of screw machine;The lifting assembly includes connecting piece, the connecting piece upper surface is fixedly connected in the screw machine shell outer wall, the connecting piece is rotatably connected with upper earring in the inside, the upper earring lower surface is provided with oil cylinder, the oil cylinder output end is fixedly connected in the inside of the upper earring, the oil cylinder lower surface is fixedly connected with lower earring, and the lower earring is rotatably connected with support in the inside.
[0007] Further, the shaft coupling is used to connect the driving motor and the speed reducer, to ensure that the power between the two can be accurately and stably transmitted.
[0008] Further, the spiral shaft outer wall one side is provided with sealing element bearing, and the sealing element bearing is used to provide support and positioning for the spiral shaft.
[0009] Further, the screw machine shell outer wall one side is fixedly connected with weir water tank, and the weir water tank is fixedly connected with overflow in the inside.
[0010] Further, the weir water tank can cooperate with the overflow, to discharge excess water, floating matter and impurities.
[0011] Further, the screw machine shell outer wall is provided with rotating shaft, and the rotating shaft outer wall is rotatably connected with the support inside.
[0012] Further, the rotating shaft is used to provide stable support structure for the whole screw machine.
[0013] Further, the oil cylinder outer wall is fixedly connected with mounting piece one, and the oil cylinder outer wall is fixedly connected with mounting piece two.
[0014] The utility model has the following beneficial effects:
[0015] 1、The utility model discloses a drive motor drives helical shaft rotation, can drive helical blade rotation to push sand grain upward movement further, and through the pitch variation of helical blade, can produce strong extrusion to sand grain during conveying, further improve dehydration efficiency, through the setting of hydraulic lifting assembly, can change the helical machine inclination angle according to actual production demand, thereby can accurate control the transmission speed of material in the helical machine, residence time and the accumulation degree of material etc., can carry out flexible adjustment to different characteristics of scouring sand or different production process requirement, improved the versatility and adaptability of equipment, satisfy the diversified demand of scouring sand quality and output of multiple industries.
[0016] 2、The utility model discloses a helical blade is made of manganese steel material, and wear -resisting nylon board is installed on its surface, and the helical shaft thickening design, these designs enhance the wear resistance, stability and carrying capacity of equipment, reduce the wear and tear and replacement frequency of equipment parts, reduce the equipment maintenance cost, through the weir groove and overflow port set up on the edge of helical machine shell, effectively avoid the impurity mixing into material and influence material quality, maintain the stability of material concentration, help the accurate control of subsequent material processing process, improve product quality. DRAWINGS
[0017] Figure 1 It is a three-dimensional structure schematic diagram of scouring sand dehydration helical classifier of the utility model;
[0018] Figure 2 It is Figure 1 The enlarged view of A in the figure;
[0019] Figure 3 It is Figure 1 The enlarged view of B in the figure.
[0020] LEGEND:
[0021] 1, drive motor, 2, shaft coupling, 3, speed reducer, 4, discharge port, 5, connecting piece, 6, upper ear ring, 7, mounting piece one, 8, mounting piece two, 9, support, 10, lower ear ring, 11, oil cylinder, 12, universal shaft, 13, connecting bearing, 14, helical blade, 15, helical machine shell, 16, feed inlet, 17, weir groove, 18, overflow port, 19, rotating shaft, 20, sealing element bearing, 21, helical shaft. DETAILED DESCRIPTION
[0022] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0023] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Figure 1 Figure 3 The present application provides an embodiment: a scrubbing sand dewatering spiral classifier, comprising a spiral machine shell 15, the lower outlet 4 and the feed inlet 16 are fixedly connected to the outer wall of the spiral machine shell 15, a drive motor 1 is arranged on one side of the outer wall of the spiral machine shell 15, a coupling 2 is fixedly connected to the output end of the drive motor 1, a speed reducer 3 is arranged on one side of the outer wall of the coupling 2, a universal shaft 12 is arranged on one side of the outer wall of the speed reducer 3, a connecting bearing 13 is arranged on one side of the outer wall of the universal shaft 12, a spiral shaft 21 is arranged on the inner wall of the connecting bearing 13, spiral blades 14 are fixedly connected to the outer wall of the spiral shaft 21, a weir groove 17 can cooperate with the overflow port 18, and is used for discharging excess water, floating objects and impurities. When the device is used, first, the mixture of scrubbing sand and water is fed into the classifier from the feed inlet 16 at the bottom end of the groove body, the dispersion baffle arranged inside the feed inlet 16 can uniformly spray the feed in the starting area of the groove body, at the same time, water flows out of the overflow port 18 along the surface of the groove body, at this time, the sand particles and water begin to be preliminarily separated, then the drive motor 1 is started, the spiral shaft 21 can obtain stable power through the drive motor 1, so that the spiral blades 14 on the outer wall of the spiral shaft 21 can rotate, and then the spiral blades 14 can push the sand particles to move upward, the sand particles are gradually extruded when being conveyed upward, the moisture is flowed into the water flow at the bottom of the groove through the drainage groove, and the dehydration efficiency is further improved through the pitch change of the spiral blades 14. In the process of upward movement of the sand particles, classification can be realized at different positions in the spiral machine according to different characteristics such as the size and weight of the sand particles. During the feeding of the material, the floating objects and impurities exceeding a certain amount of water surface will flow to the overflow port 18 along the weir groove 17 at the lower edge of the spiral machine shell 15, the water will carry the floating objects and impurities when flowing out, the water body is kept clean, the material concentration is maintained stable, the sand particles after dehydration and classification are discharged from the lower outlet 4 of the spiral machine, and thus the scrubbing sand with low water content and high quality is obtained.
[0024] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Figure 1 Figure 3 The outer wall of the screw conveyor housing 15 is equipped with a lifting assembly for adjusting the tilt of the screw conveyor. The lifting assembly includes a connector 5, the upper surface of which is fixedly connected to the outer wall of the screw conveyor housing 15. An upper lug 6 is rotatably connected inside the connector 5. When the screw conveyor needs to be tilted upwards, the hydraulic cylinder 11 starts working. A lower lug 10 is fixedly connected to the lower surface of the hydraulic cylinder 11, and a support 9 is rotatably connected inside the lower lug 10. The output end of the hydraulic cylinder 11 is fixedly connected inside the upper lug 6. The output end of the hydraulic cylinder 11 extends outwards, thereby moving the upper lug 6. The movement is further controlled by the rotation of the upper lug 6 and the connector 5. The spiral casing 15 can be driven to rotate upward around the shaft 19, thereby increasing the tilt angle of the spiral and achieving the effect of rising. The outer wall of the spiral casing 15 is provided with the shaft 19, and the outer wall of the shaft 19 is rotatably connected to the inside of the support 9. When it is necessary to adjust the tilt angle of the spiral to make it descend, the working process of the hydraulic cylinder 11 is reversed with the upward operation, thereby reducing the tilt angle of the spiral and achieving the purpose of descending. By controlling the extension and retraction of the output end of the hydraulic cylinder 11, the tilt angle of the spiral casing 15 can be precisely adjusted. According to the flow characteristics of sand and water, the appropriate tilt angle can be adjusted to ensure the efficient and stable operation of the equipment.
[0025] Reference Figure 1 - Figure 3 The coupling 2 connects the drive motor 1 and the reducer 3. By placing the reducer 3 between the universal joint 12 and the screw shaft 21, the integrity and efficiency of the power transmission link can be effectively ensured, thereby providing stable power to the screw shaft 21 for continuous rotation. Furthermore, the coupling 2 ensures precise and stable power transmission. A sealed bearing 20 is provided on one side of the outer wall of the screw shaft 21, providing support and positioning for the screw shaft 21. The groove is made of high-strength, corrosion-resistant steel plate, capable of withstanding the scrubbing sand. To mitigate wear and tear and the corrosive environment of long-term contact with water, the spiral shaft 21 is designed with a thicker core to enhance its stability, wear resistance, and load-bearing capacity. The spiral blades 14 are made of manganese steel with a curved surface and are cleverly fitted with a wear-resistant nylon plate of a certain thickness. When the spiral shaft 21 rotates, it can not only push the sand particles upward to achieve grading, but also improve its service life. The rotating shaft 19 provides a stable support structure for the entire spiral machine. Mounting part 7 and mounting part 8 are fixedly connected to the outer wall of the cylinder 11.
[0026] Working principle: when using the device, first put the mixture of scouring sand and water into the classifier from the feed inlet 16 at the bottom end of the tank, through the dispersion baffle inside the feed inlet 16, the feed can be uniformly sprayed in the starting area of the tank, at the same time, the water flows out along the surface of the tank to the overflow port 18, at this time, the sand and water begin to separate, then start the driving motor 1, which can provide stable power to the spiral shaft 21, so that the spiral shaft 21 can rotate its outer wall spiral blade 14, and then the spiral blade 14 can push the sand upward, the sand is gradually extruded when conveying upward, the water flows into the tank bottom water flow through the drain groove, and the spiral pitch of the spiral blade 14 is changed to further improve the dehydration efficiency, during the upward movement of the sand, the sand can be classified at different positions in the screw machine according to the size, weight and other characteristics of the sand, during the material discharging, the floating objects and impurities exceeding a certain amount of water surface will flow to the overflow port 18 along the weir groove 17 at the lower edge of the screw machine shell 15, the water will carry the floating objects and impurities when flowing out, which ensures the cleanliness of the water body and maintains the stability of the material concentration, the sand after dehydration and classification is discharged from the discharge port 4 of the screw machine, so as to obtain low water content and high quality scouring sand;
[0027] When it is necessary to adjust the inclination angle of the screw machine to make it rise, the oil cylinder 11 starts to work, the output end of the oil cylinder 11 extends outward, which can drive the upper ear ring 6 to move, and then the upper ear ring 6 and the connecting piece 5 rotate, which can drive the screw machine shell 15 to rotate upward around the rotating shaft 19, so as to increase the inclination angle of the screw machine and achieve the effect of rising, when it is necessary to adjust the inclination angle of the screw machine to make it decline, the working process of the oil cylinder 11 is opposite to that of the rising operation, so as to realize the decrease of the inclination angle of the screw machine and achieve the purpose of decline, by controlling the extension and retraction of the output end of the oil cylinder 11, the inclination angle of the screw machine shell 15 can be accurately adjusted, and the inclination angle can be adjusted to the appropriate angle according to the flow characteristics of the sand and water, so as to ensure the efficient and stable operation of the equipment;
[0028] By setting the speed reducer 3 between the universal shaft 12 and the spiral shaft 21, the integrity and efficiency of the power transmission link can be effectively guaranteed, so that the spiral shaft 21 can obtain stable power to continue rotating, and by setting the shaft coupling 2, the power can be accurately and stably transmitted, the material of the tank is selected from high-strength and corrosion-resistant steel plate, so as to withstand the wear of scouring sand and the corrosion environment of long-term contact with water, the spiral shaft 21 is designed to be thickened to enhance its stability, wear resistance and carrying capacity, the spiral blade 14 is made of manganese steel material in the shape of curved surface, and a certain thickness of wear-resistant nylon plate is also ingeniously installed around it, which can not only push the sand upward to realize classification when the spiral shaft 21 rotates, but also improve the service life.
[0029] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A scrubbing sand dewatering screw classifier comprising a screw machine housing (15), characterized in that: The outer wall of the screw machine shell (15) is fixedly connected with a discharging port (4) and an inlet (16), one side of the outer wall of the screw machine shell (15) is provided with a driving motor (1), the output end of the driving motor (1) is fixedly connected with a shaft coupling (2), one side of the outer wall of the shaft coupling (2) is provided with a speed reducer (3), one side of the outer wall of the speed reducer (3) is provided with a universal shaft (12), one side of the outer wall of the universal shaft (12) is provided with a connecting bearing (13), the inner wall of the connecting bearing (13) is provided with a spiral shaft (21), the outer wall of the spiral shaft (21) is fixedly connected with a spiral blade (14), the outer wall of the screw machine shell (15) is provided with a lifting assembly, and the lifting assembly is used for adjusting the inclination state of the screw machine. The lifting assembly comprises a connecting piece (5), the upper surface of the connecting piece (5) is fixedly connected to the outer wall of the screw machine shell (15), the connecting piece (5) is rotatably connected with an upper ear ring (6) inside, the lower surface of the upper ear ring (6) is provided with an oil cylinder (11), the output end of the oil cylinder (11) is fixedly connected to the inside of the upper ear ring (6), the lower surface of the oil cylinder (11) is fixedly connected with a lower ear ring (10), and the inside of the lower ear ring (10) is rotatably connected with a support (9).
2. A scrubbing sand dewatering screw classifier according to claim 1, characterized in that: The shaft coupling (2) is used for connecting the driving motor (1) and the speed reducer (3), and is used for ensuring that the power between the two can be accurately and stably transmitted.
3. A scrubbing sand dewatering screw classifier according to claim 1, characterized in that: The outer wall of the spiral shaft (21) is provided with a sealing element bearing (20), which is used for supporting and positioning the spiral shaft (21).
4. A scrubbing sand dewatering screw classifier according to claim 1, characterized in that: The outer wall of the screw machine shell (15) is fixedly connected with a weir tank (17), and the inside of the weir tank (17) is fixedly connected with an overflow port (18).
5. A scrubbing sand dewatering screw classifier according to claim 4, characterized in that: The weir tank (17) can cooperate with the overflow port (18) to discharge excess water, floating objects and impurities.
6. A scrubbing sand dewatering screw classifier according to claim 2, characterized in that: The outer wall of the screw machine shell (15) is provided with a rotating shaft (19), and the rotating shaft (19) is rotatably connected with the inside of the support (9).
7. A scrubbing sand dewatering screw classifier according to claim 6, characterized in that: The rotating shaft (19) is used for providing a stable support structure for the whole screw machine.
8. A scrubbing sand dewatering screw classifier according to claim 1, characterized in that: The outer wall of the oil cylinder (11) is fixedly connected with a mounting piece one (7), and the outer wall of the oil cylinder (11) is fixedly connected with a mounting piece two (8).