Straightening and finishing device for plastic-coated supporting column

By designing a plastic-coated support straightening and finishing device, automated integrated straightening and thread processing were achieved, solving the problems of long time consumption and low efficiency of manual operation in the existing technology, and improving production efficiency and yield.

CN223698937UActive Publication Date: 2025-12-23JIANGSU HENYUAN GARDEN SUPPLIES GROUP CO LTD
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Patent Information

Application Number
CN202422719300.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-12-23
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The existing process for straightening and threading plastic-coated pillars requires manual operation, which is time-consuming and inefficient, and cannot meet the needs of high-efficiency production.

Method used

Design a plastic-coated support column straightening and finishing device, including a straightening component, a conveying component and a thread rolling mechanism, to achieve automated integrated straightening and thread formation, including the coordinated work of components such as a stamping cylinder, a support column moving plate, a straightening die, a thread rolling machine and a thread clamp.

Benefits of technology

It enables automated straightening and thread processing of plastic-coated supports, reducing labor costs, improving work efficiency, increasing yield, and simplifying the garden installation and dismantling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic-coated supporting column straightening and finishing devices, in particular to a plastic-coated supporting column straightening and finishing device which comprises a machine frame, a straightening assembly, a conveying assembly and a thread rolling mechanism. The straightening assembly and the thread rolling mechanism are arranged on the rack in parallel, the conveying assembly is arranged right behind the straightening assembly, and the straightening assembly comprises a stamping air cylinder, a first supporting column moving plate, a second supporting column moving plate and a straightening die. The first supporting column moving plate, the second supporting column moving plate and the straightening die are provided with corresponding clamping grooves. The device can automatically and integrally straighten the plastic-coated supporting column and form threads at one end, and gardening mounting and dismounting are facilitated; the labor cost is reduced, the working efficiency is improved, and the yield can be improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of plastic-coated support column straightening and finishing device, and in particular to a plastic-coated support column straightening and finishing device. Background Technology

[0002] PVC-coated garden supports combine the strength of steel pipes with the corrosion resistance and aesthetic appeal of plastic. They are primarily used for making trellises and garden supports. Our company has designed a set of PVC-coated supports based on customer requirements. The supports need to be straightened and rounded for aesthetic adjustments, and one end needs to be threaded for easy assembly and disassembly.

[0003] The existing equipment requires manual feeding to a straightening machine for straightening, then to a screw machine to form threads, and then adjustment. The steps are separate, which is time-consuming and inefficient. Utility Model Content

[0004] To overcome the shortcomings of existing methods, this utility model provides a plastic-coated column stamping device.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a plastic-coated column straightening and finishing device, including a frame and a straightening component, a conveying component, and a thread rolling mechanism disposed on the frame; the straightening component and the thread rolling mechanism are arranged parallel to each other on the frame, and the conveying component is provided directly behind it; the straightening component includes a stamping cylinder, a first column moving plate, a second column moving plate, and a straightening mold; the first column moving plate, the second column moving plate, and the straightening mold are provided with corresponding slots; the stamping cylinder is fixed on the frame by a support frame, the output shaft is connected to the stamping plate, and the straightening mold is provided directly below it; the straightening mold... Left and right sides are slidably connected to support moving plate one and support moving plate two; the thread rolling mechanism includes a thread rolling machine and a thread clamp, the thread clamp is located in front of the thread rolling machine and is mounted on the frame with the thread rolling machine; the conveying component includes a left and right parallel moving mechanism, a vertical moving mechanism, a front and rear telescopic moving mechanism and a pneumatic gripper assembly; the left and right parallel moving mechanism is mounted on the frame and is slidably connected to the vertical moving mechanism; the vertical moving mechanism is slidably connected to an L-shaped moving frame; the bottom of the L-shaped moving frame is provided with two sets of front and rear telescopic moving mechanisms; the bottom of the front and rear telescopic moving mechanisms is slidably connected to the pneumatic gripper assembly.

[0006] According to another embodiment of the present invention, it further includes: a slide rail assembly and a rodless cylinder symmetrically arranged at the bottom of the support moving plate; the slide rail assembly and the rodless cylinder slidably connected by a slider; the slide rail assembly and the rodless cylinder slidably mounted on a telescopic plate, with the other end connected to both sides of the straightening mold; the bottom of the telescopic plate is connected to the output shaft of the telescopic cylinder; the telescopic cylinder is mounted on the frame through a positioning seat; a guide rod assembly is connected through the four corners of the positioning seat; the guide rod assembly is fixed to the bottom of the telescopic plate.

[0007] According to another embodiment of the present invention, the support moving plate two is further provided with a rodless cylinder two at its bottom, the rodless cylinder two is mounted on the frame, and the top is slidably connected to the support moving plate two.

[0008] According to another embodiment of the present invention, the support moving plate and the bottom of the straightening mold are provided with a slot switch.

[0009] According to another embodiment of the present invention, the stamping cylinder is further comprising: the stamping cylinder is mounted on a support frame; the output shaft is connected to a positioning frame; the bottom of the positioning frame is connected to a support plate; the support plate is provided with a rodless cylinder three; the four corners are slidably connected to a slide rail assembly two via sliders; and the bottom is connected to a brush roller via two sets of rodless cylinder four; the slide rail assembly two is mounted on the inner side of the support plate; the slider of the rodless cylinder three is connected to the stamping plate through a through hole in the middle of the support plate; and the two sides of the stamping plate are slidably connected to the support plate via the slide rail assembly three.

[0010] According to another embodiment of the present invention, the pneumatic gripper assembly further includes two sets of finger cylinders corresponding to the slots; the front end of the finger cylinders is connected to the gripper clamp.

[0011] According to another embodiment of the present invention, the thread rolling machine and thread clamp are further comprising two sets, each set of the thread rolling machine including a motor, a reducer and a thread rolling head; the output shaft of the motor is connected to the thread rolling head through the reducer; the front end of the thread rolling head corresponds to a set of thread clamps.

[0012] The beneficial effects of this utility model are that this device can automatically and integrally straighten the plastic-coated support and form threads on one end, which facilitates garden installation and disassembly; reduces labor costs and improves work efficiency, and can also improve the yield rate. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the thread rolling mechanism;

[0016] Figure 3 This is a structural diagram of the transport component;

[0017] Figure 4 This is a structural schematic diagram of the movable support plate 1;

[0018] Figure 5 This is a structural schematic diagram of the second movable support plate;

[0019] Figure 6 This is a schematic diagram of the straightening mold;

[0020] Figure 7 This is a schematic diagram of the structure of a stamping cylinder.

[0021] In the diagram: 1. Frame; 2. Straightening assembly; 3. Conveying assembly; 4. Thread rolling mechanism; 5. Stamping cylinder; 6. Support moving plate one; 7. Support moving plate two; 8. Straightening die; 9. Slot; 10. Stamping plate; 11. Thread rolling machine; 12. Thread clamp; 13. Left and right parallel moving mechanism; 14. Up and down vertical moving mechanism; 15. Front and rear telescopic moving mechanism; 16. Pneumatic gripper assembly; 17. L-shaped moving frame. Detailed Implementation

[0022] like Figure 1 This is a schematic diagram of the structure of this utility model, a plastic-coated support column straightening and finishing device, including a frame 1 and a straightening component 2, a conveying component 3, and a thread rolling mechanism 4 mounted on the frame 1; the straightening component 2 and the thread rolling mechanism 4 are arranged parallel to each other on the frame 1, and the conveying component 3 is located directly behind it; the straightening component 2 includes a stamping cylinder 5, a support column moving plate 1 6, a support column moving plate 2 7, and a straightening mold 8; the support column moving plate 1 6, the support column moving plate 2 7, and the straightening mold 8 are provided with corresponding slots 9; the stamping cylinder 5 is fixed to the frame 1 by a support frame, and its output shaft is connected to the stamping plate 10, with the straightening mold 8 located directly below it; the straightening mold 8 is slidably connected to the support column moving plate on its left and right sides. Plate 1 6 and support moving plate 2 7; the thread rolling mechanism 4 includes a thread rolling machine 11 and a thread clamp 12, the thread clamp 12 is located in front of the thread rolling machine 11 and is mounted on the frame 1 with the thread rolling machine 11; the conveying component 3 includes a left-right parallel moving mechanism 13, a right-up vertical moving mechanism 14, a front-back telescopic moving mechanism 15 and a pneumatic gripper assembly 16; the left-right parallel moving mechanism 13 is mounted on the frame 1 and is slidably connected to the right-up vertical moving mechanism 14; the right-up vertical moving mechanism 14 is slidably connected to an L-shaped moving frame 17; the bottom of the L-shaped moving frame 17 is provided with two sets of front-back telescopic moving mechanisms 15; the bottom of the front-back telescopic moving mechanism 15 is slidably connected to the pneumatic gripper assembly 16.

[0023] According to another embodiment of the present invention, it further includes that the bottom of the support moving plate 6 is symmetrically provided with a slide rail assembly and a rodless cylinder, which are slidably connected by a slider. The slide rail assembly and the rodless cylinder are mounted on a telescopic plate, and the other end is connected to both sides of the straightening mold 8. The bottom of the telescopic plate is connected to the output shaft of the telescopic cylinder. The telescopic cylinder is mounted on the frame 1 through a positioning seat. A guide rod assembly is connected through the four corners of the positioning seat, and the guide rod assembly is fixed to the bottom of the telescopic plate.

[0024] Specifically, the slide rail assembly and the rodless cylinder work together to move the support moving plate 6 left and right, which facilitates the transport of the support to the slot 9 via the transport assembly 3, and also facilitates the delivery of the support to the straightening mold 8 for straightening operation.

[0025] According to another embodiment of the present invention, the support moving plate 2 7 is provided with a rodless cylinder 2 at its bottom, the rodless cylinder 2 is mounted on the frame 1, and the top of the support moving plate 2 7 is slidably connected to it.

[0026] Specifically, the rodless cylinder 2 facilitates the movement of the support plate 2 7 to the rightmost end, and the transport component 3 can be easily moved to the thread rolling mechanism 4 for further processing.

[0027] According to another embodiment of the present invention, the support moving plate 6 and the straightening mold 8 are provided with a slot switch at the bottom of the slot 9. During the transfer process, the slot switch facilitates the fixing of the support in the support moving plate 6 and the straightening mold 8 and allows the support to fall into the slot below.

[0028] According to another embodiment of the present invention, the stamping cylinder 5 is further included in that the output shaft is connected to the positioning frame, the bottom of the positioning frame is connected to the support plate, the support plate is provided with rodless cylinder 3, the four corners are slidably connected to slide rail assembly 2 by sliders, and the bottom is connected to the brush roller by two sets of rodless cylinder 4; the slide rail assembly 2 is installed on the inner side of the support plate; the slider of the rodless cylinder 3 is connected to the stamping plate 10 through the through hole in the middle of the support plate, and the two sides of the stamping plate 10 are slidably connected to the support plate by the slide rail assembly 3.

[0029] Specifically, the stamping cylinder 5 drives the support plate to move up and down through the output shaft. The slide rail group 2 at the four corners of the support plate can ensure the vertical angle and the speed and convenience of movement. The rodless cylinder 3 can adjust the position of the stamping plate 10 to ensure that it can be aligned with the slot 9 of the straightening mold 8 to straighten the column. The rodless cylinder 4 is connected to the brush roller to facilitate the removal of surface dust and dirt, prevent objects on the surface from affecting the straightening effect before straightening, and can also rotate the object for all-round straightening.

[0030] According to another embodiment of the present invention, the pneumatic gripper assembly 16 further includes two sets of finger cylinders corresponding to the slots 9; the front end of the finger cylinders is connected to the gripper clamp.

[0031] Specifically, the pneumatic gripper assembly 16 clamps the support column via a finger cylinder connected to a gripper, which then facilitates transport and transfer in conjunction with the left-right parallel movement mechanism 13, the up-down vertical movement mechanism 14, and the front-back telescopic movement mechanism 15.

[0032] According to another embodiment of the present invention, the thread rolling machine 11 and the thread clamp 12 are provided in two sets, each set of the thread rolling machine 11 includes a motor, a reducer and a thread rolling head; the output shaft of the motor is connected to the thread rolling head through the reducer; the front end of the thread rolling head corresponds to a set of thread clamps 12.

[0033] Specifically, in use, the end of the thread rolling head is first used to abut and position the support column. Then, the support column is clamped by the thread clamp 12, and the motor drives the reducer and the thread rolling head to work to perform thread processing at the end.

[0034] In the specific operation process, on the frame 1, the two sets of pillars are placed in the slots 9 of the pillar moving plate 1 6 by the conveying component 3. The pillar moving plate 1 6 moves to the right and is directly above the straightening mold 8. The pillars are dropped down into the straightening mold 8 through the slot switch. Then, the stamping plate 10 is driven by the stamping cylinder 5 to straighten the pillars. After straightening, the pillars are sent into the pillar moving plate 2 7 through the slot switch and sent to the far right so that the conveying component 3 can send them to the thread rolling mechanism 4. The thread clamp 12 is used to clamp the thread and the thread rolling machine 11 is started to process the threads at the ends.

[0035] The above description is illustrative only and not restrictive of this utility model. Those skilled in the art will understand that many modifications, variations or equivalents can be made without departing from the spirit and scope defined by the appended claims, and all such modifications, variations or equivalents will fall within the protection scope of this utility model.

Claims

1. A plastic-coated column straightening and finishing device, characterized in that, The utility model provides a straightening device for wire rod, including frame (1) and set up on frame (1) straightening subassembly (2), conveyance subassembly (3) and thread rolling mechanism (4), straightening subassembly (2) and thread rolling mechanism (4) parallel setting are in frame (1), and the positive rear is equipped with conveyance subassembly (3), straightening subassembly (2) includes stamping cylinder (5), support movable plate one (6), support movable plate two (7) and straightening die (8), support movable plate one (6), support movable plate two (7) and straightening die (8) are equipped with corresponding clamping groove (9), stamping cylinder (5) is fixed on frame (1) through support frame, and output shaft connects stamping plate (10), and the positive lower side is equipped with straightening die (8), straightening die (8) left and right sides slide connection support movable plate one (6) and support movable plate two (7), thread rolling mechanism (4) includes thread rolling machine (11) and thread clamp (12), and thread clamp (12) sets up in thread rolling machine (11) positive front, and is installed with thread rolling machine (11) on frame (1), conveyance subassembly (3) includes left and right parallel moving mechanism (13), up and down vertical moving mechanism (14), front and back telescopic moving mechanism (15) and air claw group (16), left and right parallel moving mechanism (13) is installed on frame (1), and slide connection up and down vertical moving mechanism (14), up and down vertical moving mechanism (14) slide connection L type moving frame (17), L type moving frame (17) bottom is equipped with two groups of front and back telescopic moving mechanism (15), front and back telescopic moving mechanism (15) bottom slide connection air claw group (16).

2. The plastic-coated column straightening and finishing device of claim 1, wherein, The bottom of the support movable plate one (6) is symmetrically provided with a slide rail set one and a rodless cylinder one, which are connected by a sliding block, the slide rail set one and the rodless cylinder one are installed on the telescopic plate, and the other end is connected to the two sides of the straightening die (8), the bottom of the telescopic plate is connected to the output shaft of the telescopic cylinder, the telescopic cylinder is installed on the frame (1) through a positioning seat, and four guide rods are connected to the four corners of the positioning seat, the guide rods are fixed to the bottom of the telescopic plate.

3. The encapsulated strut straightening and finishing device of claim 1, wherein, The bottom of the support movable plate two (7) is provided with a rodless cylinder two, which is installed on the frame (1) and connected to the support movable plate two (7) at the top.

4. The encapsulated post straightening finishing device of claim 1, wherein, The bottom of the clamping groove (9) of the support movable plate one (6) and the straightening die (8) is provided with a clamping groove switch.

5. The encapsulated strut straightening and finishing device of claim 1, wherein, The stamping cylinder (5) is installed on the support frame, the output shaft is connected to the positioning frame, the bottom of the positioning frame is connected to the support plate, the support plate is provided with a rodless cylinder three, the four corners are connected to the slide rail set two through the sliding block, and the bottom is connected to the brush roller through two groups of rodless cylinders four, the slide rail set two is installed on the inner side of the support plate, the sliding block of the rodless cylinder three is connected to the stamping plate (10) through the through hole in the middle of the support plate, and the two sides of the stamping plate (10) are connected to the support plate through the slide rail set three.

6. The encapsulated post straightening and finishing device of claim 1, wherein, The air claw group (16) includes two groups of finger cylinders corresponding to the clamping groove (9), and the front end of the finger cylinder is connected to the claw clamp.

7. The encapsulated post straightening and finishing device of claim 1, wherein, The thread rolling machine (11) and the thread clamp (12) comprise two groups, each group of thread rolling machine (11) comprises a motor, a speed reducer and a thread rolling head; the motor output shaft is connected with the thread rolling head through the speed reducer; the front end of the thread rolling head corresponds to a group of thread clamps (12).