Welding device for lateral corrugated plate of energy storage box

By designing a side-mounted corrugated plate welding device for energy storage boxes, and utilizing a combination structure of a frame conveyor belt, hydraulic telescopic rod, and clamping block, the problem of welding corrugated plates to square tubes was solved, achieving seamless welding and stable welding results, and extending the service life of the device.

CN223699786UActive Publication Date: 2025-12-23JIANGSU GUOYUE ENERGY STORAGE TECH CO LTD
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Patent Information

Application Number
CN202423277105.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-23
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

It is difficult to achieve seamless welding when welding the side corrugated plates of existing energy storage boxes, and welding the corrugated plates to the square tube plane is also difficult.

Method used

A side corrugated plate welding device for an energy storage box was designed. It adopts a combination structure of frame conveyor belt, hydraulic telescopic rod, clamping block and placement frame. The corrugated plate and square tube are initially fixed by spot welding. The hydraulic telescopic rod drives the corrugated plate to stand upright and is fixed by clamping block to prevent the corrugated plate from falling.

Benefits of technology

Stable welding of corrugated plates and square tubes has been achieved, improving welding efficiency and effectiveness, ensuring seamless welding and device stability, and extending service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy storage box lateral corrugated plate welding device, and belongs to the technical field of welding devices.The energy storage box lateral corrugated plate welding device comprises a plurality of racks, conveying belts are arranged in the racks in parallel, a bottom plate is fixedly welded between every two adjacent racks, and a fixing frame is fixedly installed on one side of the upper surface of each bottom plate; a rotating frame is rotatably mounted in the fixing frame, a hydraulic telescopic rod is arranged between the rotating frame and the bottom plate, and a cross beam is fixedly mounted on the side wall of the rotating frame; when a corrugated plate and a square pipe are flatly laid on the rack, the corrugated plate and the square pipe are preliminarily fixed by spot welding the corrugated plate and welding points at the protruding positions of the corrugated plate and the outer wall of the square pipe together, then a hydraulic telescopic rod is started, a rotating frame is pushed to rotate to erect a containing frame, and therefore the corrugated plate is driven to be erected, welding is more convenient, and the effect is better; and the square pipe and the corrugated plate are clamped and fixed by arranging the first clamping block and the second clamping block, and the corrugated plate is prevented from falling in the erecting process.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of welding device, in particular to a lateral corrugated plate welding device for energy storage box. BACKGROUND

[0002] The energy storage box is an outdoor intelligent substation on the grid side based on the concept of "standard power distribution", mainly used for converting direct current into alternating current, and is an important measure for the construction of intelligent substation secondary equipment carrier. The design of the energy storage box adopts a cabin structure, usually without windows, and is ventilated by a fan and an air conditioner. The side wall of the energy storage box is composed of corrugated plates and square tubes.

[0003] The corrugated plate is a plate with convex and concave intervals, which needs to be welded into a box body. The two ends of the corrugated plate need to be welded with square tubes because the corrugated plate is not flat and the outer wall of the square tube is flat. When the corrugated plate is laid flat on the rack for welding, it is difficult to weld without leakage. Therefore, the lateral corrugated plate welding device for the energy storage box needs to be improved. CONTENT OF THE INVENTION

[0004] In view of the shortcomings of the prior art, the lateral corrugated plate welding device for the energy storage box is provided, which overcomes the shortcomings of the prior art and solves the problem that it is difficult to weld without leakage when the corrugated plate is laid flat on the rack.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a lateral corrugated plate welding device for an energy storage box, comprising a plurality of racks, a plurality of racks are provided with a conveying belt inside, a bottom plate is fixedly welded between adjacent two racks, a fixed frame is fixedly installed on one side of the upper surface of the bottom plate, a rotating frame is rotatably installed in the fixed frame, a hydraulic telescopic rod is arranged between the rotating frame and the bottom plate, a cross beam is fixedly installed on the side wall of the rotating frame, a plurality of clamping blocks one are fixedly connected to the side wall of the cross beam and uniformly distributed along the length direction of the cross beam, a placing frame is fixedly installed on the top of the rotating frame, a clamping block two is fixedly connected to the top of the placing frame, a square tube and a corrugated plate are arranged between the clamping block one and the clamping block two, and the corrugated plate is fixedly welded on the square tube.

[0006] By adopting the above technical scheme, the corrugated plate and the square tube are laid flat on the rack first, the points of the convex part of the corrugated plate are welded together with the outer wall of the square tube by spot welding the corrugated plate, the corrugated plate and the square tube are preliminarily fixed, then the hydraulic telescopic rod is started to push the rotating frame to rotate and stand up the placing frame, so as to drive the corrugated plate to stand up, which makes the welding more convenient and effective, and the clamping block one and the clamping block two are arranged to clamp and fix the square tube and the corrugated plate, preventing the corrugated plate from falling down during the standing up process.

[0007] The bottom of the square tube is attached to the top of the clamping block one, and the top of the corrugated plate is attached to the bottom of the clamping block two.

[0008] By adopting the above technical scheme, the clamping block one and the clamping block two are arranged to clamp and fix the square tube and the corrugated plate, so as to prevent the corrugated plate from falling during the erecting process.

[0009] As a preferred technical solution of the present application, the clamping block one and the clamping block two are both arranged in an L shape.

[0010] By adopting the above technical scheme, the clamping block one and the clamping block two arranged in an L shape not only improve the stability during clamping, but also improve the adaptability during clamping.

[0011] As a preferred technical solution of the present application, the upper surface of the bottom plate is fixedly installed with a mounting seat on one side of the fixing frame, the lower end of the hydraulic telescopic rod is rotatably connected with the bottom plate through the mounting seat, and the upper end of the hydraulic telescopic rod is hingedly connected with the rotating frame.

[0012] By adopting the above technical scheme, the rotating frame is pushed to rotate by the hydraulic telescopic rod.

[0013] As a preferred technical solution of the present application, the placing frame includes two vertical supports, the two vertical supports are respectively fixedly installed on the top of the two rotating frames, and two horizontal supports are fixedly welded between the two vertical supports.

[0014] By adopting the above technical scheme, the two vertical supports are fixedly connected together to form an integral whole by arranging the two horizontal supports, which helps to increase the connection between the two rotating frames and facilitates synchronous rotation.

[0015] As a preferred technical solution of the present application, the conveying directions of the conveying belts on the three racks are consistent, and the gap width between the adjacent two conveying belts is greater than the width of the fixing frame.

[0016] By adopting the above technical scheme, the placing frame can freely rotate in the gap between the adjacent two conveying belts, thereby ensuring the safety of the device during use.

[0017] As a preferred technical solution of the present application, the height of the placing frame when placed horizontally is lower than the conveying belt.

[0018] By adopting the above technical scheme, it is ensured that the conveying belt can convey the corrugated plate.

[0019] As a preferred technical scheme of the present application, the rack, the fixing frame, the rotating frame, the cross beam, the clamping block one, the placing rack and the clamping block two are all made of steel, and the outer surfaces of the rack, the fixing frame, the rotating frame, the cross beam, the clamping block one, the placing rack and the clamping block two are all sprayed with anticorrosive paint.

[0020] By adopting the above technical scheme, the welding device has sufficient strength and corrosion resistance, is not easy to be damaged, and has long service life.

[0021] Compared with the prior art, the present application has the following beneficial effects:

[0022] In the present application, when the corrugated plate and the square tube are laid flat on the rack, the corrugated plate is spot-welded to preliminarily fix the corrugated plate and the square tube, then the hydraulic telescopic rod is started to push the rotating frame to rotate and stand up the placing rack, thereby driving the corrugated plate to stand up, so that the welding is more convenient and the effect is better, and the clamping block one and the clamping block two are arranged to clamp and fix the square tube and the corrugated plate, so that the corrugated plate is prevented from falling during the standing-up process.

[0023] Specific embodiments of the present application are disclosed in detail in the following description and drawings, and the principles of the present application are indicated in the ways in which they can be adopted, it should be understood that the embodiments of the present application are not limited in scope as a result. BRIEF DESCRIPTION OF DRAWINGS

[0024] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, together with the embodiments of the present application, to explain the present application, and do not constitute a limitation on the present application, in the drawings:

[0025] Figure 1 is a schematic diagram of the overall structure of the present application;

[0026] Figure 2 is a schematic diagram of the local structure of the present application;

[0027] Figure 3 is a schematic diagram of the connection of the placing rack of the present application;

[0028] Figure 4 is a schematic diagram of the installation of the hydraulic telescopic rod of the present application.

[0029] In the drawings: 1, rack; 2, conveyor belt; 3, bottom plate; 4, fixing frame; 5, rotating frame; 6, hydraulic telescopic rod; 7, placing rack; 701, vertical support; 702, horizontal support; 8, cross beam; 9, mounting seat; 10, clamping block one; 11, clamping block two; 12, square tube; 13, corrugated plate. DETAILED DESCRIPTION

[0030] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0031] As shown in Figure 1 - Figure 4 The utility model provides a energy storage tank lateral corrugated plate welding device, including a plurality of racks 1, the inside of a plurality of racks 1 all are in parallel with the conveyer belt 2, fixedly welded with the bottom plate 3 between two adjacent racks 1, the upper surface of bottom plate 3 one side all is fixedly installed with the fixed frame 4, the inside rotationally installed with the rotating frame 5 of fixed frame 4, be provided with hydraulic telescopic link 6 between rotating frame 5 and bottom plate 3, the lateral wall of rotating frame 5 is fixedly installed with crossbeam 8, and the lateral wall of crossbeam 8 is fixedly connected with a plurality of clamping blocks one 10 that are evenly distributed along its length direction, and the top of rotating frame 5 is fixedly installed with the placing frame 7, and the top of placing frame 7 is fixedly connected with clamping block two 11, and clamping block one 10 and clamping block two 11 are provided with square tube 12 and corrugated plate 13, and corrugated plate 13 is fixedly welded on square tube 12, when using, first, corrugated plate 13 and square tube 12 are laid on rack 1, and then, by spot welding corrugated plate 13, the points of the protruding part of corrugated plate 13 and the outer wall of square tube 12 are welded together, to preliminarily fix corrugated plate 13 and square tube 12, then, by starting hydraulic telescopic link 6, rotating frame 5 is pushed to rotate and placing frame 7 is erected, thereby driving corrugated plate 13 to stand, welding is more convenient, and the effect is better, and by setting clamping block one 10 and clamping block two 11 to clamp and fix square tube 12 and corrugated plate 13, it prevents corrugated plate 13 from falling in the process of standing.

[0032] In the embodiment, as shown in Figure 1 and 3 The bottom of square tube 12 is attached to the top of clamping block one 10, and the top of corrugated plate 13 is attached to the bottom of clamping block two 11, and in use, by setting clamping block one 10 and clamping block two 11 to clamp and fix square tube 12 and corrugated plate 13, it prevents corrugated plate 13 from falling in the process of standing.

[0033] In the embodiment, as shown in Figure 3 Clamping block one 10 and clamping block two 11 are both in L-shaped arrangement, and in use, the L-shaped arrangement of clamping block one 10 and clamping block two 11 not only improves the stability during clamping, but also improves the adaptability during clamping.

[0034] In the embodiment, as shown in Figure 4 The upper surface of bottom plate 3 is fixedly installed with a mounting seat 9 on one side of fixed frame 4, the lower end of hydraulic telescopic link 6 is rotatably connected with bottom plate 3 through mounting seat 9, and the upper end of hydraulic telescopic link 6 is hingedly connected with rotating frame 5, and in use, it is convenient to push rotating frame 5 to rotate through hydraulic telescopic link 6.

[0035] In the embodiment, as shown in Figure 3 The placing frame 7 comprises two vertical supports 701, which are fixedly installed at the top of the two rotating frames 5, and two horizontal supports 702 are fixedly welded between the two vertical supports 701; in use, the two horizontal supports 702 are used to fix and connect the two vertical supports 701 together to form an integral whole, which helps to increase the connection between the two rotating frames 5 and facilitate synchronous rotation.

[0036] In the embodiment, as shown in Figure 2 The conveying directions of the conveying belts 2 on the three racks 1 are consistent, and the gap width between the adjacent two conveying belts 2 is greater than the width of the fixing frame 4; in use, the placing frame 7 can freely rotate in the gap between the adjacent two conveying belts 2, thereby ensuring the safety of the device in use.

[0037] In the embodiment, as shown in Figure 1 The height of the placing frame 7 when horizontally placed is lower than that of the conveying belt 2; in use, the conveying belt 2 can ensure the conveying of the corrugated plate 13.

[0038] In the embodiment, as shown in Figures 1-4 The rack 1, the fixing frame 4, the rotating frame 5, the cross beam 8, the clamping block one 10, the placing frame 7 and the clamping block two 11 are all made of steel, and the outer surfaces of the rack 1, the fixing frame 4, the rotating frame 5, the cross beam 8, the clamping block one 10, the placing frame 7 and the clamping block two 11 are all sprayed with anticorrosive paint; in use, the welding device has sufficient strength and corrosion resistance, is not easy to be damaged, and has a long service life.

[0039] The working principle of the utility model is as follows: when the energy storage box lateral corrugated plate welding device is used, the corrugated plate 13 and the square tube 12 are first laid flat on the rack 1, the points of the protrusions of the corrugated plate 13 and the outer wall of the square tube 12 are welded together by spot welding, the corrugated plate 13 and the square tube 12 are preliminarily fixed, then the hydraulic telescopic rod 6 is started to push the rotating frame 5 to rotate and vertically place the placing frame 7, thereby vertically placing the corrugated plate 13, which is more convenient for welding and has a better effect; the clamping block one 10 and the clamping block two 11 are used to clamp and fix the square tube 12 and the corrugated plate 13, so as to prevent the corrugated plate 13 from falling during the vertical placement.

[0040] In the description of the utility model, it is necessary to explain that, the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the position relationship based on the position relationship shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0041] In the description of the utility model, it is necessary to explain that, unless otherwise expressly provided and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific situation.

[0042] The utility model has been described above in combination with specific embodiments, but those skilled in the art should know that these descriptions are exemplary, and are not a limitation on the protection scope of the utility model. Those skilled in the art can make various modifications and changes to the utility model according to the spirit and principle of the utility model, and these modifications and changes are also within the scope of the utility model.

Claims

1. A welding device for side corrugated plates of an energy storage box, comprising several frames (1), characterized in that, Conveyor belts (2) are arranged in parallel inside several of the frames (1). A base plate (3) is fixedly welded between two adjacent frames (1). A fixed frame (4) is fixedly installed on one side of the upper surface of the base plate (3). A rotating frame (5) is rotatably installed inside the fixed frame (4). A hydraulic telescopic rod (6) is provided between the rotating frame (5) and the base plate (3). A crossbeam (8) is fixedly installed on the side wall of the rotating frame (5). Several clamping blocks (10) are fixedly connected to the side wall of the crossbeam (8) and are evenly distributed along its length. A placement frame (7) is fixedly installed on the top of the rotating frame (5). A clamping block (11) is fixedly connected to the top of the placement frame (7). A square tube (12) and a corrugated plate (13) are provided between the clamping block (10) and the clamping block (11). The corrugated plate (13) is fixedly welded to the square tube (12).

2. The energy storage box side corrugated plate welding device according to claim 1, characterized in that, The bottom of the square tube (12) is attached to the top of the clamping block one (10), and the top of the corrugated plate (13) is attached to the bottom of the clamping block two (11).

3. The energy storage box side corrugated plate welding device according to claim 1, characterized in that, Both clamping block one (10) and clamping block two (11) are arranged in an L-shape.

4. The energy storage box side corrugated plate welding device according to claim 1, characterized in that, The upper surface of the base plate (3) is fixedly mounted with a mounting seat (9) on one side of the fixed frame (4). The lower end of the hydraulic telescopic rod (6) is rotatably connected to the base plate (3) through the mounting seat (9), and the upper end of the hydraulic telescopic rod (6) is hinged to the rotating frame (5).

5. The energy storage box side corrugated plate welding device according to claim 1, characterized in that, The placement rack (7) includes two vertical supports (701), which are fixedly installed on the top of the two rotating racks (5) respectively, and two horizontal supports (702) are fixedly welded between the two vertical supports (701).

6. The energy storage box side corrugated plate welding device according to claim 1, characterized in that, The conveyor belts (2) on the three frames (1) all have the same conveying direction, and the gap between two adjacent conveyor belts (2) is wider than the width of the fixed frame (4).

7. The energy storage box side corrugated plate welding device according to claim 1, characterized in that, The height of the placement rack (7) when placed horizontally should be lower than that of the conveyor belt (2).

8. The energy storage box side corrugated plate welding device according to claim 1, characterized in that, The frame (1), fixed frame (4), rotating frame (5), crossbeam (8), clamping block one (10), placement frame (7) and clamping block two (11) are all made of steel, and the outer surfaces of the frame (1), fixed frame (4), rotating frame (5), crossbeam (8), clamping block one (10), placement frame (7) and clamping block two (11) are all coated with anti-corrosion paint.