Automatic assembling device for turnout sharp base rail assembly

Abstract

The automatic assembling device for the turnout sharp base rail assembly is provided with a rail system, and the rail system is arranged in the X-axis direction; the track system is provided with a follow-up fixed feeding module, and the fixed feeding module is used for storing materials; the rail system is provided with a platform foundation arranged in the X-axis direction, and a movable platform is arranged at the top of the platform foundation and can move in the X-axis direction, the Y-axis direction and the Z-axis direction. The movable platform is provided with a movable feeding module, and the movable feeding module moves in the X-axis direction and is used for storing materials and auxiliary tools. A part mounting module and a detection module which are integrally mounted are arranged above the track system; the part mounting module is used for assembling the turnout sharp base rail assembly; the detection module is used for detecting the turnout sharp base rail assembly. The device is suitable for automatic assembly and detection of sharp base rail assemblies with different types of turnouts and different process formulas, the measurement precision is effectively improved, the labor intensity of workers is reduced, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of switch sharp base rail assembly automation assembly device. BACKGROUND

[0002] Railway transportation is an important part of China's economic development and infrastructure construction, and plays an extremely important role in promoting China's social progress and improving people's quality of life; Switch is a kind of railway line connection and intersection structure for locomotive and vehicle to enter or cross another line, which is a key and weak link of railway transportation. There are many types of switches, and the structure is complex, and the production, manufacturing and assembly precision directly affect safety, efficiency and comfort.

[0003] TB412-2020 iron standard requires that the turnout of speed 200 km / h switch requires full-hung pad plate, especially the current subway product also proposes the same requirement, which shows that full-hung pad plate is the development trend in the future. Under the current market product structure, the proportion of national railway and subway products is relatively large, therefore, the assembly of switch sharp base rail assembly of general speed switch puts forward the requirements of informatization, automation and intelligence.

[0004] In the prior art, the installation and detection of switch sharp base rail assembly at home and abroad mainly rely on manpower, and the automation and informatization degree is low; each pad, stopper and spacer part relies on manual handling, with high labor intensity; pad identification relies on drawing and physical marker comparison, which is time-consuming and labor-intensive, and there is a risk of error and rework. In addition, the finished product detection method needs to transfer the assembly to the detection platform by using the overhead crane, and various measuring tools such as plug gauge, support distance caliper and tape measure are used for detection, which has low measuring efficiency and accuracy, and the overhead crane occupies a lot of time. Therefore, the following improved technical scheme is proposed. UTILITY MODEL CONTENTS

[0005] The utility model solves the technical problem of how to accurately, efficiently, safely and labor-savingly realize the automatic assembly and detection of switch sharp base rail assembly.

[0006] The utility model adopts the technical scheme: a kind of switch sharp base rail assembly automation assembly device, with rail system, rail system is laid along X axial direction;Rail system is provided with fixed feeding module that follows, and fixed feeding module is used to store material;Rail system is equipped with platform foundation laid along X axial direction, and platform foundation top is provided with moving platform, and moving platform can move along X, Y, Z axial three directions;Moving platform is equipped with mobile feeding module, and mobile feeding module moves along X axial and is used to store material and auxiliary tool;Rail system top is provided with integrated installation of spare part installation module and detection module;Spare part installation module is used for the assembly of switch sharp base rail assembly;Detection module is used for the detection of switch sharp base rail assembly.

[0007] In the above technical solution, as a further improvement of the utility model: it further comprises a data transmission storage module and a data processing module; the data transmission storage module is used for detecting data transmission and storage of the module; the data transmission storage module is also used for data transmission and storage of the data processing module.

[0008] In the above technical solution, as a further improvement of the utility model: the data transmission storage module realizes product information interaction and correlation based on an enterprise information system; the enterprise information system is an EPR system.

[0009] In the above technical solution, as a preferred technical solution of the utility model: the data transmission storage module is connected to an independent storage server in a wireless transmission mode.

[0010] In the above technical solution, as a preferred technical solution of the utility model: the data processing module is used for post-processing of data collected by the detection module; the data processing module is installed on a mobile terminal and a non-mobile terminal as a carrier; the data processing module is used for generating on-site processing process guidance information and generating a final detection report.

[0011] In the above technical solution, as a preferred technical solution of the utility model: the mobile terminal is a tablet computer or a mobile phone; the non-mobile terminal is a PC computer or a dedicated storage server.

[0012] In the above technical solution, as a preferred technical solution of the utility model: the track system realizes accurate displacement through a servo motor encoder.

[0013] In the above technical solution, as a preferred technical solution of the utility model: the mobile feeding module realizes the movement and transmission of materials and auxiliary tools in an automatic forklift or AGV trolley mode.

[0014] In the above technical solution, as a preferred technical solution of the utility model: the part mounting module realizes movement and rotation operation of the module along X, Y and Z axes through a servo motor; the part mounting module comprises a flexible clamp jaw, a mechanical clamp jaw and a torque wrench; the part mounting module can also be a multi-axis robot arm and comprises an electromagnetic chuck and a manual direction control unit.

[0015] In the above technical solution, as a preferred technical solution of the utility model: the detection module is used for detecting material integrity and geometric size of a turnout point base rail assembly; the detection module detects the turnout point base rail assembly in a circumferential layout mode; the detection module is one or a combination of any two or more of a line laser sensor, an image vision camera and a laser radar.

[0016] The utility model has the advantages compared with the prior art:

[0017] 1. The mobile platform is provided, meets the movement demand of the turnout sharp base rail assembly along the X, Y, Z three directions, realizes the assembly support of different models of turnout sharp base rail assembly.

[0018] 2. The mobile feeding module moves along the X axis and is used for storing materials and auxiliary tools, adopts the mode of automatic forklift or AGV trolley to realize the movement and conveying of materials and auxiliary tools, and realizes the accurate positioning of material transfer.

[0019] 3. The detection module is one or any two or more combinations of a line laser sensor, an image vision camera and a laser radar, and can realize the detection of the position, distance, Q value, support distance and reduction value of the sharp base rail assembly base plate.

[0020] 4. The data transmission storage module and the data processing module are associated with the enterprise information system, which not only realizes the establishment of the standard database, but also realizes the comparison and analysis of process parameters (drawings, process requirements, standards) detection data, and stores the detection data into the database in time, achieves the product quality whole process, whole life cycle traceability effect, perfects the product quality traceability system, improves the quality management level, and improves the enterprise brand influence.

[0021] 5. The utility model discloses a turnout sharp base rail assembly automatic assembly and detection can be realized accurately, efficiently, safely and labor-saving, and realizes the whole process, whole life cycle traceability of product, perfects the product quality traceability system, improves the quality management level, and improves the enterprise brand influence. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is the whole structure schematic diagram of the utility model;

[0023] Figure 2 It is the utility model Figure 1 Partial enlarged detail view;

[0024] Fig. 3 (a) is the integrated part mounting module and detection module of the utility model Figure 1 Enlarged detail view;

[0025] Fig. 3 (b) is the integrated part mounting module and detection module of the utility model Figure 1 Enlarged detail view;

[0026] Figure 4 It is the utility model Figure 1 Platform foundation and mobile platform enlarged detail view;

[0027] Figure 5 This is a schematic diagram of the network structure of this utility model;

[0028] Figure 6 This is a schematic diagram of the software structure of this utility model;

[0029] Figure 7 This is a flowchart of the present invention;

[0030] In the diagram: 1- Track system, 2- Fixed feeding module, 3- Platform foundation, 4- Mobile platform, 5- Mobile feeding module, 6- Component installation module, 7- Detection module, 8- EPR system, 9- Storage server, 10- Human-machine interface. Detailed Implementation

[0031] The following will refer to the appendix in the embodiments of this utility model. Figures 1-7 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0032] An automated assembly device for turnout tip rail assembly includes a track system 1, which is arranged along the X-axis.

[0033] (like Figure 1 (As shown) It should be noted that the track system 1 can be a double-track structure, a single-track structure, or a trackless structure. When the track system 1 is a 60kg / m steel rail double-track or single-track structure, the track system 1 is driven by a servo motor, and the servo motor uses a servo motor encoder to achieve precise linear displacement control.

[0034] In the above embodiments, as a preferred embodiment of the present invention, the track system 1 achieves precise displacement through a servo motor encoder.

[0035] Furthermore, when the track system 1 is a double-track structure, it is equipped with a gantry; when the track system 1 is a single-track structure, it is equipped with a single-arm frame; the gantry or the single-arm frame moves along the double track or the single track, respectively.

[0036] The advantages are: the track system 1 adopts a servo motor to drive displacement, the servo motor usually adopts a closed-loop control system, and through an encoder, position, speed and acceleration and other information are fed back in real time to ensure that each stage in the movement process is accurately controllable. The servo motor can resist load changes and other external factors, maintain high precision, and the precision can reach microns or even higher. The servo motor is designed uniquely, can quickly respond and accurately execute control commands, and is suitable for scenes where the utility model needs to quickly adjust the position and speed. The servo system has excellent dynamic response capability and can quickly adjust the speed and torque in a short time. The servo motor and the driver are usually manufactured with advanced technology and have high stability and reliability. The servo system has perfect alarm and protection functions and can discover and handle hardware faults in time to avoid affecting system operation. The encoder can detect and feed back the position and speed information of the motor shaft in real time to provide accurate data support for the control circuit. The encoder is divided into incremental and absolute types, and the absolute encoder can provide more accurate position information. The encoder usually adopts digital signal output and has high anti-interference ability to ensure stable signal transmission. The encoder is small in size, low in cost and easy to install, and is suitable for different application scenarios. The servo motor feeds back position information in real time through the encoder to ensure that the load moves accurately along the predetermined straight line path and is suitable for trackless state. The high precision and anti-interference ability of the encoder further improve the precision of the straight line displacement. The servo motor and the encoder are used in combination to realize the fast and accurate movement of the automatic production line. By accurately controlling the speed and direction of the motor, the production efficiency and work efficiency can be significantly improved. The servo motor and the encoder usually adopt modular design and are easy to install and maintain. By monitoring and feeding back the running state of the motor in real time, potential faults can be discovered and handled in time to reduce maintenance cost.

[0037] (As shown in Figure 2 The track system 1 is provided with a fixed feeding module 2 that follows the movement. The fixed feeding module 2 is used for storing materials. The fixed feeding module 2 is installed at the bottom of the aforementioned gantry or single-arm frame. The fixed feeding module 2 can follow the movement to deliver materials to the designated position without manual intervention, thereby significantly improving the production efficiency. Since the fixed feeding module 2 moves with the gantry or single-arm frame, the materials can be immediately in place when needed, reducing the waiting time and improving the overall efficiency of the production line. By installing the fixed feeding module 2 at the bottom of the gantry or single-arm frame, the vertical space can be fully utilized, avoiding the occupation of ground area, thereby optimizing the space layout of the production site. The centralized material management of the fixed feeding module 2 makes the material storage and retrieval more orderly, reduces the risk of material loss and confusion, and improves the management efficiency.

[0038] (As shown in Figure 1 , Figure 4The track system 1 is equipped with a platform base 3 arranged along the X-axis direction, that is, the platform base 3 is arranged parallel to the track extension direction of the track system 1, and the platform base 3 is arranged below the gantry or single-arm frame. The top of the platform base 3 is provided with a moving platform 4, which can move in three directions along the X, Y and Z axes.

[0039] The moving platform 4 can move along the X, Y and Z axes to achieve accurate positioning in three-dimensional space. The multi-degree-of-freedom flexibility enables the moving platform 4 to quickly and accurately reach any position in the work area, thereby improving production efficiency. The movement and positioning of the moving platform 4 are usually achieved through an automated control system without human intervention, which improves production efficiency and reduces labor costs. The moving platform 4 can be effectively integrated with automated equipment such as the track system 1 to form an integrated intelligent production system, which improves the intelligence level of the system and makes production more efficient and accurate. The platform base 3 provides a stable support structure for the moving platform 4 to ensure its stability and reliability during movement. The moving platform 4 and the platform base 3 are usually designed in a modular manner for easy disassembly and maintenance, which reduces maintenance costs and makes system upgrades more convenient.

[0040] Preferably, the platform base 3 is a one-piece structure, and a plurality of discontinuous moving platforms 4 are arranged above the platform base 3 and connected to the platform base 3 through sliding grooves, guide rails or other structures. The moving platform 4 is driven by a servo motor or hydraulic pressure to move in three directions along the X, Y and Z axes. The Z-axis movement of the moving platform 4 is preferably achieved through a servo hydraulic system. The servo hydraulic system can provide power as needed according to the actual needs of the moving platform 4, avoiding energy waste caused by overflow in traditional hydraulic systems. Compared with traditional hydraulic systems, the servo hydraulic system can significantly improve energy utilization and reduce energy consumption. Depending on the specific application, energy savings can reach 20% to 60%. The servo hydraulic system has high stability and reliability and can maintain stable performance in harsh working environments. Due to the use of advanced servo motors and hydraulic technology, the failure rate of the moving platform 4 is significantly reduced, improving the overall reliability of the system. The moving platform 4 is used to meet different process assembly requirements and determine the position of the material such as the backing plate, and to switch between assembly stations or detection stations.

[0041] The moving platform 4 is equipped with a mobile feeding module 5 that moves along the X-axis and is used to store materials and auxiliary tools. In the above embodiment, as a preferred embodiment of the present application, the mobile feeding module 5 uses an automatic forklift or AGV trolley to realize the movement and transfer of materials and auxiliary tools. The automatic forklift or AGV trolley supports remote control.

[0042] The mobile feeding module 5 supports remote control of automated forklifts or AGVs, facilitating convenient remote monitoring and scheduling. This allows managers to monitor equipment operation and task progress in real time from any location. The remote control function of the mobile feeding module 5 reduces the need for on-site operators, lowers labor costs, and improves work safety. In complex or hazardous environments, remote control enables automated forklifts or AGVs to complete tasks safely and efficiently, avoiding direct exposure of personnel to potential risks. By integrating into the production management system, automated forklifts or AGVs can collaborate with other equipment, optimizing production processes and improving overall production efficiency. Automated forklifts or AGVs typically employ advanced navigation technology and sensors, achieving high-precision positioning and path tracking, ensuring the accuracy and stability of material handling. They are equipped with multiple safety features, including emergency braking, obstacle avoidance systems, and fault alarms, ensuring the safety of both equipment and personnel. Automated forklifts or AGVs typically feature a modular design, facilitating integration and expansion with other equipment and systems. With the continuous development of technology, the control systems and sensors of automated forklifts or AGVs can be easily upgraded and updated to adapt to new production needs and technical standards.

[0043] (like Figure 1 , Figure 2 As shown, an integrated component installation module 6 and a detection module 7 are provided on the track system 1 above the aforementioned gantry or single-arm frame; the component installation module 6 is used for assembling the turnout tip rail assembly; the detection module 7 is used for detecting the turnout tip rail assembly.

[0044] The component installation module 6 can quickly complete the assembly of the turnout tip rail assembly, ensuring the stability and reliability of the assembly through precise positioning and fastening. This module adopts a modular design, facilitating disassembly and replacement, reducing maintenance costs, and improving assembly efficiency. Component installation module 6 integrates various assembly tools and equipment, achieving multi-functional integration, reducing equipment footprint, and improving space utilization. The detection module 7 can monitor the turnout tip rail assembly in real time, acquiring component status information through sensors and other equipment to promptly identify potential problems. Utilizing high-precision sensors and detection technology, the detection module 7 can accurately detect minute deformations, cracks, dimensional defects, and other defects in the turnout tip rail assembly, improving detection accuracy. The non-contact detection of the detection module 7 avoids potential damage to the track system caused by traditional detection methods. The integrated application of component installation module 6 and detection module 7 reduces manual intervention and downtime, improving the operational efficiency of the track system.

[0045] In the above embodiment, as a preferred embodiment of the utility model: the zero parts installation module 6 realizes the movement of the module along the X, Y, Z axis direction and the rotation operation through the servo motor.

[0046] The servo motor has high-precision positioning capability, which can ensure the accurate movement of the zero parts installation module in the X, Y, Z axis direction. This precision is crucial for the accurate assembly of the turnout sharp base rail assembly. The servo motor can also realize the rotation operation of the zero parts installation module, further improving the flexibility and accuracy of the assembly. By accurately controlling the rotation angle and speed of the servo motor, the stability and reliability of the assembly during the installation process can be ensured. The servo motor has the characteristics of fast response and high dynamic performance, which can quickly adjust the position and speed to adapt to different assembly requirements. Through the precise control of the servo motor, the zero parts installation module can efficiently complete the assembly task, significantly shorten the assembly cycle and improve the production efficiency. The servo motor has a long service life and a low failure rate, ensuring the long-term stable operation and reliability of the zero parts installation module.

[0047] The zero parts installation module 6 includes flexible clamps, mechanical clamps, torque wrenches; the zero parts installation module 6 can also be a multi-axis robot arm and includes electromagnetic suction cups and a manual direction control unit. In specific use, the zero parts installation module 6 can also use the method of electromagnetic suction cups plus manual control direction or rely solely on manual installation to realize the assembly of the parts.

[0048] The flexible gripper can accurately grasp various shapes and sizes of parts, ensuring stability and accuracy during assembly. The material and design of the flexible gripper allow it to adapt to different materials and surfaces of parts, reducing the risk of damage to the parts. Through programming and sensors, the flexible gripper can achieve precise control of the gripping force and position, improving the efficiency and accuracy of assembly. The mechanical gripper can provide stable clamping force to ensure that the parts do not fall off or shift during assembly. The mechanical gripper is usually made of high-strength materials, with high durability and service life. The structure of the mechanical gripper is relatively simple, easy to operate and maintain. The torque wrench can accurately control the tightening force of bolts and nuts, avoiding damage or loosening of parts caused by excessive tightening or insufficient tightening. By precisely controlling the tightening force, the torque wrench can ensure the tight fit between parts, improving assembly quality and stability. The torque wrench is usually small in size and light in weight, easy to carry and use. The multi-axis robot arm has multiple degrees of freedom and can be flexibly operated in complex space to adapt to the assembly requirements of parts of different shapes and sizes. Through advanced control systems and sensors, the multi-axis robot arm can achieve precise positioning and assembly of parts. The multi-axis robot arm can be integrated into an automated production line to achieve efficient and continuous assembly operations. The electromagnetic chuck can generate strong suction force to ensure that the parts do not fall off or shift during assembly. The electromagnetic chuck can easily realize the adsorption and release of parts by controlling the switch of electromagnetic force. The electromagnetic chuck is suitable for parts of various materials and shapes, with high universality and adaptability. The manual direction control unit allows the operator to directly control the movement direction and speed of the part mounting module, improving the flexibility and accuracy of operation. The manual direction control unit usually has an emergency stop function, which can quickly stop the movement of the module in an emergency to ensure the safety of the operator. The structure of the manual direction control unit is relatively simple, easy to maintain and maintain.

[0049] In the above embodiment, as a preferred embodiment of the utility model: the detection module 7 is used for detecting the material integrity and geometric size (such as pad mark, position, sharp base rail misalignment value, etc.) of the turnout sharp base rail assembly.

[0050] The detection module 7 adopts advanced sensors and image processing technology, which can accurately identify the material integrity of the turnout point base rail assembly, including the presence or absence of fasteners, the presence or absence of fasteners, and the presence or absence of fasteners. The detection module 7 can provide real-time feedback on the detection results, and once it detects that the material is missing or damaged, it will immediately issue an alarm so that timely measures can be taken to repair or replace it. The detection module 7 uses non-contact high-precision measurement technology to accurately measure the geometric dimensions of the turnout point base rail assembly, such as the stagger value of the point base rail, the track gauge, and the length of the turnout. The detection module 7 can achieve automated detection without human intervention, greatly improving the efficiency and accuracy of detection; at the same time, automated detection can also reduce human error and the influence of subjective judgment. The detection module 7 can record and save detection data, making it easy to analyze and trace later; this helps to discover and solve potential problems in a timely manner, improving the safety and reliability of the track system. The detection module 7 can adapt to the detection needs of different specifications and types of turnout point base rail assemblies; by adjusting the detection parameters and settings, accurate detection of different types of assemblies can be achieved. By accurately detecting the material integrity and geometric dimensions of the turnout point base rail assembly, potential safety hazards such as missing materials and geometric dimensions that do not meet requirements can be discovered in a timely manner, so that appropriate measures can be taken to repair or replace them, improving the safety of the track system. The automated and high-precision detection module 7 can shorten the detection time and improve the detection efficiency, thereby optimizing the operating efficiency of the track system; at the same time, it can reduce downtime and maintenance costs caused by missing materials or geometric dimensions that do not meet requirements.

[0051] Further, the detection module 7 adopts a circumferential layout to detect the turnout point base rail assembly. The circumferential layout enables the detection module 7 to conduct all-around and multi-angle detection around the turnout point base rail assembly. This layout ensures a wide detection range, covering all key parts of the assembly, thereby improving the comprehensiveness and accuracy of detection. The circumferential layout of the detection module 7 can be designed as multiple groups of sensors or detection units, which are evenly distributed on the circumference and can simultaneously collect data from multiple positions. Through data fusion and algorithm processing, accurate measurement and evaluation of parameters such as the geometric dimensions and material integrity of the turnout point base rail assembly can be achieved. This layout helps to improve detection accuracy and reduce errors. The circumferential layout of the detection module enables automated and continuous detection processes. This automated detection method greatly improves detection efficiency, shortens detection time, and reduces labor costs. Through the cooperative work of multiple sensors or detection units, the circumferential layout of the detection module 7 enables real-time monitoring and early warning of the turnout point base rail assembly. Once an abnormal situation is detected, the system can immediately issue an alarm to remind maintenance personnel to take timely measures for handling. This layout enhances the stability and reliability of the system, ensuring the safe operation of the track system. The turnout point base rail assembly is usually located in complex outdoor environments, subject to factors such as temperature, humidity, and light. The circumferential layout of the detection module 7, through reasonable design and layout, can reduce the influence of environmental factors on detection results. The circumferential layout of the detection module 7 usually considers modularity and scalability during design and installation. This means that when additional detection functions or upgrades to the detection module are needed, new sensors or detection units can be easily added without the need for major modifications to the entire system. This design reduces maintenance costs and improves the scalability and flexibility of the system.

[0052] Preferably: the detection module 7 is one or a combination of any two or more of a line laser sensor, an image vision camera, and a laser radar. The line laser sensor can emit a laser line and receive reflected light, accurately measuring the size and shape of an object by calculating the offset of the laser line. The line laser sensor has a fast response speed and can detect changes in the object in real time. The line laser sensor is not affected by lighting conditions and can work stably in various light environments. The image vision camera can capture two-dimensional images of an object and extract information such as color and texture from the images, helping to identify objects and scenes. The image vision camera can capture and transmit image data in real time, facilitating real-time processing and monitoring. The image vision camera can flexibly obtain scene information from different angles and distances by adjusting the focal length and angle. The laser radar can emit a laser beam and receive reflected light, obtaining three-dimensional coordinate information of an object by calculating the round-trip time of the laser beam. The laser radar has high positioning accuracy and can accurately measure the position and distance of an object. The laser radar can work normally at night or in poor lighting conditions.

[0053] When the line laser sensor is combined with the image vision camera: the line laser sensor can provide high-precision size measurement information, while the image vision camera can provide rich visual information such as color and texture. The combination of the two can achieve comprehensive detection of the object. The image vision camera can extract feature information of the object through image processing algorithms, and combined with the size measurement information of the line laser sensor, the recognition accuracy of the object can be improved.

[0054] When the line laser sensor is combined with the laser radar: both the line laser sensor and the laser radar can provide three-dimensional information of the object. Through the combination of the two, three-dimensional reconstruction of the object can be achieved, and more complete spatial structure information can be obtained. The laser radar can obtain high-precision three-dimensional coordinate information, while the line laser sensor can provide high-precision size measurement information. The combination of the two can further improve the accuracy and accuracy of the measurement.

[0055] When the image vision camera is combined with the laser radar: the image vision camera can capture two-dimensional image information of the object, while the laser radar can provide three-dimensional spatial information of the object. The combination of the two can achieve comprehensive perception of the environment and improve the safety and reliability of the system. The image vision camera can extract feature information of the object through image processing algorithms, while the laser radar can provide three-dimensional coordinate information of the object. The combination of the two can achieve accurate detection and tracking of the target.

[0056] When the line laser sensor, image vision camera and laser radar are combined: the combination of the three can achieve comprehensive detection of the object, including size measurement, color and texture recognition, three-dimensional spatial perception, etc. This comprehensive detection capability can be applied to various complex detection scenarios, improving the detection efficiency and accuracy of the system. Through the fusion of multiple sensors, the robustness of the system can be improved, and the impact of single sensor failure on the system can be reduced. This redundant design can improve the stability and reliability of the system.

[0057] (As shown in Figure 5 , Figure 6 In the above embodiments, as a further improved embodiment of the utility model: it further includes a data transmission and storage module and a data processing module. The data transmission and storage module is used for data transmission and storage of the detection module 7; the data transmission and storage module is also used for data transmission and storage of the data processing module.

[0058] The data transmission and storage module can efficiently transmit the data collected by the detection module 7. By using advanced communication protocols and technical means, such as high-speed Ethernet, optical fiber communication, etc., high-speed and stable data transmission can be realized, ensuring the real-time and accuracy of the data. The data transmission and storage module has large-capacity storage capability and can store a large amount of detection data; this helps to retain historical data for subsequent data analysis and processing; at the same time, large-capacity storage can also cope with sudden data transmission requirements, ensuring the stable operation of the system. The data transmission and storage module uses various technical means to ensure the security and reliability of the data. For example, encryption technology can be used to encrypt the storage and transmission of data to prevent illegal access or tampering. In addition, redundant storage, backup recovery and other mechanisms can be used to ensure the reliability and integrity of the data.

[0059] As for the data processing module, it can process the data collected by the detection module 7 in real time. By using advanced algorithms and technical means, such as parallel processing, distributed computing, etc., high-speed processing and analysis of data can be realized, ensuring the real-time response capability of the system. The data processing module has the ability to process complex data. For example, it can process multi-source heterogeneous data containing data from multiple sensors, extract valuable information and features through data fusion, data mining and other technical means, and provide basis for subsequent decision-making and judgment. The data processing module can also provide intelligent decision support based on the processed data. By using machine learning, deep learning and other artificial intelligence technologies, intelligent analysis and prediction of data can be realized to provide suggestions and guidance for system optimization and improvement.

[0060] The seamless data flow between the data transmission and storage module and the data processing module is the key to the efficient operation of the system. By using a unified data format and communication protocol, fast and accurate data flow between the data transmission and storage module and the data processing module can be realized, ensuring the overall performance and stability of the system. The collaborative working ability between the data transmission and storage module and the data processing module helps to improve the overall efficiency of the system. By optimizing data transmission and storage strategies, as well as data processing algorithms and processes, resource optimization and performance improvement of the system can be realized, improving the operation efficiency and accuracy of the system.

[0061] In the above embodiment, as a further improved embodiment of the present application: the data transmission and storage module realizes the interaction and correlation of product information based on the enterprise information system; the enterprise information system is an EPR system 8.

[0062] The EPR system 8 (Enterprise Resource Planning) is an information system that integrates the management of various departments and business processes of an enterprise. It has the following basic advantages: the EPR system 8 can integrate the data and processes of various departments of an enterprise, realize information sharing and collaborative work, reduce repetitive work and human errors, and improve management efficiency. The EPR system 8 can standardize and optimize the business processes of an enterprise, help the enterprise realize process automation and standardization, improve work efficiency and quality. The EPR system 8 can collect and analyze real-time data of an enterprise, provide accurate decision support and business insight, and help the enterprise make timely decisions and adjustments.

[0063] The technical advantages of the data transmission and storage module based on the EPR system 8 are as follows: the EPR system 8 provides an integrated information platform, making information exchange between different departments and business processes more efficient. The data transmission and storage module based on the EPR system 8 can realize fast and accurate exchange of product information, reducing the delay and error of information transmission. The EPR system 8 can integrate various data of an enterprise, including product information, inventory information, etc. The data transmission and storage module based on the EPR system 8 can realize comprehensive association between these information, forming a complete information chain, providing comprehensive data support for the decision-making and operation of an enterprise. The EPR system 8 usually has perfect data security and reliability mechanisms, such as data encryption, backup and recovery, etc. The data transmission and storage module based on the EPR system 8 can ensure the safety and reliability of product information during transmission and storage, preventing data leakage and loss. The EPR system 8 has good scalability and flexibility, which can be customized and expanded according to the business needs of an enterprise. The data transmission and storage module based on the EPR system 8 can easily adapt to different development stages and business needs of an enterprise, realizing continuous optimization and upgrading of the system. The EPR system 8 has powerful data analysis and reporting functions, which can provide managers with the information needed for decision-making. The data transmission and storage module based on the EPR system 8 can realize real-time updating and analysis of product information, providing timely and accurate data support for the decision-making of an enterprise. The EPR system 8 can help an enterprise optimize business processes, improve work efficiency and quality. The data transmission and storage module based on the EPR system 8 can realize automatic processing and transmission of product information, reducing manual intervention and repetitive work, thereby reducing operating costs and improving production efficiency.

[0064] In the above embodiment, as a preferred embodiment of the utility model: the data transmission and storage module adopts a wireless transmission mode to connect an independent storage server 9.

[0065] Wireless transmission can avoid complex wiring work, and provides a more convenient and economical solution in complex working environments. Compared with wired transmission, wireless transmission has faster deployment speed and can establish a data transmission link in a short time, especially in scenarios that require quick response, such as temporary monitoring. Wireless transmission system is easier to expand and maintain, and only needs to configure the wireless device when adding new equipment or adjusting the transmission path, without complex wiring adjustment.

[0066] Regarding the independence of the storage server 9, the independent storage server 9 can provide higher system reliability, and when the data transmission storage module or the wireless transmission link fails, the storage server 9 can still maintain the integrity and availability of the data. The independent storage server 9 can be configured with advanced security functions and data protection mechanisms, such as access control, permission management, data encryption, etc., to ensure the security of data during storage and transmission. The independent storage server 9 allows users to flexibly manage data according to business needs, such as data backup, recovery, migration, etc., improving the efficiency and flexibility of data management.

[0067] The advantage of combining wireless transmission with an independent storage server 9 is that wireless transmission allows the data transmission storage module to be connected to the storage server remotely, especially in areas where wired networks cannot cover, wireless transmission provides a reliable solution. Wireless transmission can realize real-time updating and synchronization of data, ensuring that the data in the storage server 9 is always consistent with the front-end device, providing strong support for real-time analysis and decision-making. Compared with wired transmission, wireless transmission has more advantages in cost, especially when data transmission needs to cross a long distance or complex terrain, wireless transmission can significantly reduce construction and maintenance costs.

[0068] In the above embodiment, as a preferred embodiment of the utility model: the data processing module is used for post-processing of data collected by the detection module 7; the data processing module is installed with mobile terminal and non-mobile terminal as carrier; the data processing module is used for on-site processing process guidance information generation and final detection report generation.

[0069] The post-processing of the data processing module can efficiently clean the raw data collected by the detection module 7, remove invalid, redundant or erroneous information, and ensure the accuracy and reliability of the data. At the same time, the data processing module can also convert data of different formats into a unified standard format, facilitating subsequent analysis and processing; by using advanced algorithms and models, the data processing module can perform in-depth analysis and mining on the cleaned data, extracting valuable information and features; these information and features can be used to guide the on-site processing process, improve production efficiency and product quality. The data processing module can present the analysis results in the form of charts, reports, etc., helping users better understand the data and trends; this helps users make quick decisions, adjust the processing process or optimize the production process.

[0070] The technical advantages of the data processing module installed in mobile terminals and non-mobile terminals are that both mobile terminals and non-mobile terminals have portability and flexibility. Users can access the data processing module anytime and anywhere to view analysis results or generate guidance information; this makes the data processing module better adapt to the on-site processing environment, improving production efficiency and response speed. Mobile terminals and non-mobile terminals usually have real-time communication capabilities and can receive and process data collected by the detection module 7 in real time; this ensures that the data processing module can generate guidance information and detection reports in real time to provide timely and accurate support for the on-site processing process.

[0071] The data processing module is used for generating guidance information for on-site processing and generating final detection reports. The data processing module can analyze data collected by the detection module 7 in real time and generate corresponding guidance information. This helps on-site operators adjust processing parameters or operation methods in a timely manner to ensure the stability and consistency of product quality. By using machine learning and artificial intelligence technologies, the data processing module can intelligently provide optimization suggestions based on historical data and current conditions; these suggestions can help on-site operators better understand the processing process, improve production efficiency and product quality. The data processing module can integrate all data collected by the detection module 7 and generate comprehensive and accurate detection reports; these reports cover various performance indicators and quality data of the product, providing strong support for subsequent quality analysis and improvement. The data processing module can present the detection reports in the form of charts, tables, etc., making it easy for users to quickly understand the data and trends; this helps users better understand the product quality status, identify problems in a timely manner and take improvement measures.

[0072] In the above embodiments, as preferred embodiments of the present application: the mobile terminal is a tablet computer or a mobile phone; the non-mobile terminal is a PC computer or a dedicated storage server 9.

[0073] Among them, the tablet computer and the mobile phone as mobile terminals have very high portability, and users can carry and access data processing modules at any time and anywhere; such immediacy enables users to immediately obtain the required data and guidance information during on-site processing, timely adjust processing parameters, and improve production efficiency. Mobile terminals are usually equipped with touch screens and intuitive human-computer interaction interfaces, making the operation of the data processing module more simple and easy; users can view data, generate reports, or receive notifications through simple touch operations, improving the user experience. Tablet computers and mobile phones support wireless communication methods such as Wi-Fi and Bluetooth, and can easily exchange data with detection modules, storage servers, or other devices; this enables the data processing module to receive and process data from different sources in real time, ensuring the timeliness and accuracy of information.

[0074] PC computers and dedicated storage servers 9 are usually equipped with more powerful processors, larger memories and storage spaces, and can efficiently process large amounts of data, which enables the data processing module to complete data cleaning, conversion, analysis and mining tasks faster, improving processing speed and accuracy. Compared with mobile terminals, PC computers and dedicated storage servers 9 are more stable and reliable in terms of hardware and software, and can be stably operated for a long time; this ensures the continuity and reliability of the data processing module in critical tasks, reducing the risk of system failure and data loss. PC computers and dedicated storage servers 9 usually support multiple operating systems and application programs, have good scalability and flexibility; users can select appropriate software tools or plug-ins according to business needs to expand the functions and performance of the data processing module.

[0075] Dedicated storage servers 9 are usually equipped with advanced data security and privacy protection mechanisms such as firewalls, data encryption, access control, etc.; this ensures the security and privacy of data during processing, preventing data leakage and illegal access. Mobile terminals and non-mobile terminals can work together to build a complete data processing and analysis system, and users can use mobile terminals to view real-time data and guidance information on site, while using non-mobile terminals for more in-depth data analysis and report generation in the office or data center. This configuration allows users to flexibly select deployment methods according to actual needs, for example, in scenarios requiring mobile office or on-site processing, mobile terminals can be used; in scenarios requiring high-performance computing and storage, non-mobile terminals can be used. By combining the advantages of mobile terminals and non-mobile terminals, the data processing module can achieve comprehensive data management, from data collection, processing, analysis to report generation and storage, the entire process can be efficiently, accurately and securely supported.

[0076] The utility model relates to a kind of switch sharp base rail assembly automation assembly method, use as any described switch sharp base rail assembly automation assembly device, after the device obtains the material process formula and assembly material information of switch sharp base rail assembly in advance, the device is in assembly mode so that mobile platform 4 rises to assembly station, mobile feeding module 5 automatically transports material and auxiliary tool to assembly station, cooperates component installation module 6 and is automatically or semi-automatically completed the assembly of switch sharp base rail assembly;After assembly is completed, the mobile platform 4 drops, the device is automatically switched to detection mode, by detection module 7 scanning and detecting switch sharp base rail assembly finished product state and correlating enterprise information system, obtains standard information and stores final analysis data.

[0077] The above, also be the working principle of the utility model switch sharp base rail assembly automation assembly device.

[0078] Among them, the device obtains the material process formula and assembly material information of switch sharp base rail assembly in advance, which enables the assembly process to proceed according to the predetermined process and specification, reducing the possibility of manual intervention and errors. Through intelligent scheduling system, the transportation path of materials and auxiliary tools can be optimized to improve assembly efficiency.

[0079] Mobile platform 4 cooperates with mobile feeding module 5: mobile platform 4 can rise to assembly station according to assembly requirements, providing a stable operation platform for subsequent material transportation and component installation, and mobile feeding module 5 can automatically transport materials and auxiliary tools to the assembly station, reducing the tediousness and time consumption of manual handling.

[0080] Automation and semi-automation: component installation module 6 can automatically or semi-automatically complete the assembly of switch sharp base rail assembly, improving the precision and efficiency of assembly. Automation reduces manual operation, reduces labor intensity, and improves assembly consistency and reliability.

[0081] Automatic switching to detection mode: after assembly is completed, mobile platform 4 drops, and the device automatically switches to detection mode. This automatic switching process reduces manual intervention and improves detection efficiency.

[0082] High-precision detection: detection module 7 can scan and detect the finished product state of switch sharp base rail assembly to ensure that the quality of the assembly meets the standard. High-precision detection methods help to discover potential quality problems in time and avoid safety hazards in subsequent use.

[0083] Correlation with enterprise information system: detection module 7 can correlate with enterprise information system, obtain standard information, and store final analysis data into enterprise database. This enables the detection results to be combined with the existing quality management system of the enterprise, providing data support for quality traceability and continuous improvement.

[0084] It is evident that the combination of automated assembly and intelligent testing significantly improves the production efficiency of turnout tip rail assemblies; reduces manual intervention and waiting time, making the production process smoother and more efficient. Automated assembly and high-precision testing ensure the quality stability and consistency of turnout tip rail assemblies; reduce human error and quality defects, and improve product reliability and safety. Automated assembly and intelligent testing reduce labor and material costs; reduce manual operation and inspection frequency, and improve resource utilization efficiency. The automated assembly device for turnout tip rail assemblies has good scalability and maintainability; it can be flexibly configured and adjusted according to production needs to adapt to the production of turnout tip rail assemblies of different models and specifications.

[0085] (like Figure 7 (As shown) An automated assembly method for a turnout tip rail assembly related to this utility model includes the following steps:

[0086] Step 1, Scan and Enter: Obtain the process formula and material list information of the turnout tip rail component by scanning the code or manually entering the serial number.

[0087] Regarding Step 1: Barcode Entry. By scanning the barcode or QR code on the product, relevant information can be automatically read and entered, avoiding errors that may occur with manual input. This automated method reduces data inaccuracies caused by manual input errors, improving data accuracy. The barcode entry process is quick and simple; simply align the scanning device with the barcode or QR code to complete the data entry. Compared to manual input, barcode entry significantly improves data entry efficiency and shortens production preparation time. Through barcode entry, product information can be instantly uploaded to the company's information system or database. This allows relevant departments and personnel to obtain product information in real time, achieving information sharing and improving production collaboration efficiency. When the product process formula or bill of materials changes, simply update the corresponding barcode or QR code information; the barcode entry system can automatically identify and update the product information, ensuring data timeliness and accuracy. Barcode entry can be combined with other automated equipment or systems to automate the production process. For example, after barcode entry, the system can automatically schedule materials and arrange production processes, improving production efficiency and flexibility. By using barcode scanning for data entry, businesses can achieve refined management of the production process. For example, they can track product production progress and material consumption, providing data support for production management and decision-making. Barcode scanning ensures the accuracy and consistency of product information, helping businesses implement strict quality control measures; this helps reduce product quality issues and improve product reliability and safety. Accurate product information helps businesses respond promptly to customer needs and feedback, improving customer satisfaction and loyalty by providing high-quality products and services. Barcode scanning reduces the costs of manual input and data management. Through automation and refined management, businesses can reduce production costs and improve profitability. Accurate product information helps businesses identify and resolve potential production problems in a timely manner, helping to reduce production risks and ensure smooth production operations.

[0088] Step 2, Assembly Preparation: In the assembly station of the assembly mode, the moving platform 4 rises above the fixed plane and then places the pad. The moving platform 4 moves along the X-axis according to the assembly process formula to adjust the pad to different spacings, thereby meeting the process assembly requirements of different products.

[0089] Regarding step 2: The mobile platform 4 can precisely adjust the spacing between the pads according to the assembly process formula, thus adapting to the assembly requirements of different products. This highly customized assembly method allows the same production line to produce multiple models and specifications of turnout tip rail assemblies, improving the flexibility and utilization of the production line. The moving speed of the mobile platform 4 along the X-axis is controllable, and the operation of adjusting the pad spacing is simple and quick. This allows production personnel to complete the conversion between different products in a short time, reducing production preparation time and waiting time, and improving production efficiency. The mobile platform 4 typically uses high-precision drive devices such as servo motors to achieve precise displacement control. This ensures the adjustment accuracy of the pad spacing, avoids assembly problems caused by spacing errors, and improves the assembly quality and reliability of the products. After adjusting the pad spacing, the mobile platform 4 can stably stay in the designated position, avoiding assembly errors caused by shaking or offset. This stable positioning capability provides a reliable foundation for subsequent assembly operations. Through the automated adjustment of the mobile platform 4, the operation process in the assembly preparation stage is simplified. Production personnel only need to input the corresponding assembly process formula, and the mobile platform 4 can automatically complete the adjustment of the pad spacing, reducing the difficulty and complexity of operation. Automated adjustments reduce human intervention and error, lowering production costs and scrap rates. Simultaneously, the ability to produce multiple products on the same production line reduces the costs of line changeover and debugging. The rapid adjustment and precise control of the moving platform 4 make the assembly process more efficient and fluid, helping to shorten product assembly cycles and improve production efficiency. Precise pad spacing adjustment and stable positioning capabilities ensure the accuracy and consistency of the assembly process, contributing to improved product assembly quality and reliability, and reducing the incidence of quality problems.

[0090] Step 3, Material Preparation and Identification: Manually move the rails and transfer them to the mobile platform 4. Click "Start". The automated assembly device for turnout tip rail components will place the materials in the designated positions according to the predetermined process and identify the steel stamp marks or labels on the materials through the detection module 7.

[0091] Regarding step 3: Manual rail handling ensures accurate acquisition and initial positioning of materials in the initial stage. After transferring the rails to the mobile platform 4, the automated assembly device for the turnout tip rail assembly, i.e., the component installation module 6, can take over the subsequent operations, achieving seamless integration of manual and automated processes. After clicking "Start," the automated assembly device for the turnout tip rail assembly responds quickly, placing the materials in the designated positions according to the predetermined process. This reduces the time and error associated with manual material placement, improving production efficiency. The detection module 7 employs advanced identification technology to accurately identify stamped marks or labels on the materials, ensuring the accuracy and consistency of material information and avoiding production problems caused by incorrect materials. By accurately identifying material information, the automated assembly device for the turnout tip rail assembly ensures that each component is assembled according to the correct process sequence and position, enhancing production reliability and stability and improving product quality. The introduction of the automated assembly device for the turnout tip rail assembly and the detection module 7 simplifies the material preparation and identification process. Production personnel only need to perform simple material handling and startup operations to achieve efficient and accurate material identification and placement. Automated assembly and inspection reduce human intervention and errors, lowering production costs and scrap rates. Simultaneously, the introduction of automated equipment improves production efficiency and product quality, further reducing production costs. The automated assembly device for turnout tip rail components can quickly and accurately complete material placement and identification operations, improving production efficiency. This helps shorten product assembly cycles and increase the overall production line's output capacity. The automated assembly device and inspection module for turnout tip rail components have excellent scalability and configurability. When product processes or material types change, only simple parameter adjustments or configuration updates are needed to quickly adapt to new production requirements.

[0092] Step 4, Automatic Assembly: The moving feeding module 5 delivers materials and auxiliary tools to the assembly station. The automated assembly device for the turnout tip rail assembly automatically assembles the components according to the process requirements. Each step of the automatic assembly is triggered by manual operation.

[0093] Regarding step 4: The moving feeding module 5 can quickly deliver materials and auxiliary tools to the assembly station, reducing the time and errors of manual handling. The automated assembly device for turnout tip rail components, i.e., the component installation module 6, can accurately place materials in predetermined positions, ensuring the accuracy and efficiency of assembly. The automated assembly device for turnout tip rail components automatically performs assembly operations according to preset process requirements without manual intervention. This improves the stability and consistency of assembly and reduces quality problems caused by human factors. Each step is triggered by manual operation, allowing production personnel to make precise controls at critical moments. This helps ensure the smooth progress of the assembly process and avoids production interruptions caused by automated equipment failure or misoperation. The manual triggering method allows the automated assembly device for turnout tip rail components to flexibly respond to the needs of different products and processes. When product specifications or processes change, only the corresponding triggering conditions and parameters need to be adjusted to quickly adapt to new production needs. The combination of automated assembly and manual triggering simplifies the production operation process. Production personnel only need to perform simple triggering operations to achieve efficient and accurate assembly. Automated assembly reduces human intervention and error, lowering production costs and scrap rates. Simultaneously, the introduction of automation improves production efficiency and product quality, further reducing production costs. Automated assembly equipment can complete assembly operations quickly and accurately, increasing production efficiency, which helps shorten product assembly cycles and improve the overall output capacity of the production line. The combination of automated assembly and manually triggered steps ensures the accuracy and consistency of the assembly process, which helps improve product assembly quality and reliability, and reduces the incidence of quality problems.

[0094] Step 5, Inspection Preparation: After assembly, the automated assembly device for the turnout tip rail assembly switches to inspection mode, and the mobile platform 4 descends to be coplanar with the fixed plane, ready for inspection.

[0095] Regarding step 5: After assembly, the automated assembly device for the turnout tip rail assembly can quickly and accurately switch to the inspection mode, reducing manual intervention and waiting time, and improving production efficiency. Automated switching ensures the accuracy and consistency of the inspection mode, avoiding errors caused by human operation, which helps ensure the accuracy and reliability of the inspection results. The mobile platform 4 can precisely descend to a position coplanar with the fixed plane, providing an accurate benchmark for inspection, ensuring the stability and accuracy of the components during the inspection process. The lifting function of the mobile platform 4 allows it to adapt to inspection needs at different heights and positions, increasing the flexibility and applicability of the inspection system and enabling its application in a wider range of scenarios. The lifting operation of the mobile platform 4 is simple and quick, reducing the time and difficulty of manual adjustments, which helps simplify the operation process in the inspection preparation stage and improve inspection efficiency. The combination of automated switching and the lifting function of the mobile platform 4 makes the inspection preparation stage more efficient and smooth, which helps shorten the inspection cycle and improve the overall production line output capacity. Precise inspection modes and stable inspection benchmarks ensure the accuracy and reliability of the inspection results, which helps to promptly identify and resolve product quality problems, improving the overall quality and reliability of the products. Automated inspection and precise positioning reduce manual intervention and scrap rates. At the same time, the introduction of automated equipment improves production efficiency and product quality, further reducing production costs.

[0096] Step 6, Automatic Detection: The detection module 7 works, scanning the status of the turnout tip rail assembly and detecting the dimensions of each part of the turnout tip rail assembly and the integrity of the parts installation. If there is an incorrect installation, an alarm will be triggered.

[0097] Regarding step 6: Detection module 7 can quickly scan the turnout tip rail assembly to obtain its overall status information, reducing detection time and improving production efficiency. Detection module 7 can automatically process scan data, perform dimensional measurements, and determine the integrity of component installation, avoiding manual intervention and errors, and improving the accuracy and reliability of the detection. Detection module 7 uses advanced scanning technology to achieve high-precision scanning of the turnout tip rail assembly, ensuring the accuracy and integrity of the scan data and providing a reliable basis for subsequent analysis and judgment. Detection module 7 can accurately measure the dimensions of each part of the turnout tip rail assembly, ensuring the manufacturing and installation accuracy of the assembly, which helps to identify potential manufacturing and installation problems and improve product quality. Detection module 7 can comprehensively detect the installation status of all parts on the turnout tip rail assembly, ensuring the integrity and reliability of the assembly and avoiding malfunctions caused by missing parts or improper installation. If incomplete or incorrect installation of parts is found, detection module 7 can immediately trigger an alarm, which helps to promptly identify and resolve installation problems and avoid affecting subsequent production and use. The detection module 7 can monitor the installation status of the turnout tip rail assembly in real time. This ensures that an alarm can be triggered immediately upon detection of incorrect installation, improving the response speed and flexibility of the production line. Timely alarm triggering helps to promptly identify and resolve incorrect installation problems, avoiding subsequent losses and increased costs caused by incorrect installation.

[0098] Step 7, Data Interaction: In Step 6, the automated assembly device for turnout tip rail components scans the rail component cross-section serial number information through the detection module 7 or manually inputs the rail component cross-section serial number information through the human-machine interface 10. By associating with the enterprise information system, it indexes and obtains standard values, tolerances, and rail component information. After the detection module 7 completes the detection, it uploads and stores the collected data and post-processing reports in the enterprise information system for traceability.

[0099] Regarding step 7: Detection module 7 can automatically scan the serial number information of rail component sections, greatly reducing the time and error of manual input. Simultaneously, if automatic scanning is not feasible, the serial number information of rail component sections can be manually entered on the human-machine interface, ensuring the accuracy and completeness of the data. Through its connection with the enterprise information system, the automated assembly device for turnout tip rail components can index and obtain standard values, tolerances, and rail component information in real time. This avoids the tedious process of manually searching and inputting data, improving production efficiency. After completing the detection, the detection module can automatically upload and store the collected data and post-processing reports in the enterprise information system. This ensures centralized data management and easy traceability, improving data security and reliability. The enterprise information system enables the interoperability and sharing of multiple sets of data, avoiding the problem of information silos. This facilitates collaborative work between departments, improving overall production efficiency and management level. The enterprise information system can accurately analyze and process the stored data, providing a basis for production decisions. This helps to identify problems and improvement points in the production process, improving product quality and production efficiency. Because data is centrally stored and managed, relevant data and information can be quickly retrieved through the enterprise information system in case of problems or product quality traceability issues. This improves the traceability and reliability of the production process, helping to ensure product quality and customer satisfaction. The entire data interaction process is automated and intelligent, reducing human intervention and errors, which improves production efficiency and reduces production costs and scrap rates. Through data interaction and real-time analysis, production processes can be optimized, improving the flexibility and responsiveness of the production line, which helps to adapt to ever-changing market demands and customer requirements.

[0100] In the above embodiment, step 4 also includes an operator identification system, which is used to prevent collisions with operators.

[0101] Specifically: Operators wear safety helmets or work badges containing RFID electronic tags. RFID reader antennas are installed in key areas of the automated assembly device for turnout tip rail components (such as assembly stations and moving platforms). When operators enter these key areas, the RFID readers can identify and read the information from the electronic tags. A safe distance threshold is set in the controller. When the distance between the operator and the automated assembly device for turnout tip rail components is less than this threshold, an alarm is triggered. The alarm can be sound, light, or vibration to remind the operator to pay attention to safety. The RFID reader reads the operator's location information in real time and sends it to the control system. The control system determines whether the operator is in a safe area based on the location information. If not, it immediately triggers an alarm and takes appropriate safety measures. The operator identification system can monitor the operator's location in real time and issue an alarm when the operator approaches a dangerous area, effectively preventing collision accidents. This not only protects the safety of operators but also avoids equipment damage and production interruptions caused by collisions. Through real-time monitoring and alarm functions, operators can adjust their positions and behaviors in a timely manner to avoid conflicts with the automated assembly unit of the turnout tip rail components. This reduces production interruptions and delays caused by collisions, improving overall production efficiency. The operator identification system can be flexibly configured and adjusted according to actual production needs. For example, different safety distance thresholds can be set to adapt to different production environments and operational requirements. The operator identification system can be seamlessly integrated with existing automated assembly units of turnout tip rail components and enterprise information systems. Furthermore, the system has good scalability, allowing for easy addition of new functions and modules to meet future production needs.

[0102] As can be seen from the above description, the mobile platform 4 of this utility model is designed to meet the movement requirements of the turnout tip rail assembly along the X, Y, and Z axes, and to realize the assembly and support of different types of turnout tip rail assemblies.

[0103] The mobile feeding module 5 of this utility model moves along the X-axis and is used to store materials and auxiliary tools. It uses an automatic forklift or AGV to realize the movement and transmission of materials and auxiliary tools, and achieves precise positioning of material transfer.

[0104] The detection module 7 of this utility model is one or any combination of two or more of the following: a line laser sensor, an image vision camera, and a lidar, which can realize the detection of the position, distance, Q value, offset, and drop value of the tip rail assembly pad.

[0105] The data transmission and storage module and data processing module of this utility model, after being associated with the enterprise information system, not only realize the establishment of a standard database, but also realize the comparative analysis of process parameter (drawings, process requirements, standards) test data, and store the test data in the database in a timely manner, so as to achieve the traceability effect of the whole process and the whole life cycle of product quality, improve the product quality traceability system, enhance the quality management level, and enhance the enterprise's brand influence.

[0106] In summary, this utility model can achieve automated assembly and testing of turnout tip rail components in a precise, efficient, safe, and labor-saving manner, and realize full-process and full-lifecycle traceability of products, improve the product quality traceability system, enhance quality management level, and increase the brand influence of enterprises. This utility model is applicable to the automatic assembly and testing of tip rail components of different turnout models and different process formulas, effectively improving measurement accuracy, reducing the labor intensity of workers, and improving production efficiency.

[0107] It should be understood that although this specification describes one embodiment, it does not mean that the embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in this embodiment can also be appropriately arranged and combined to form other embodiments that can be understood by those skilled in the art.

[0108] The above preferred embodiments are not intended to limit the scope of this utility model. Therefore, all equivalent changes made to the content described in the claims of this utility model should be included within the scope of the claims of this utility model. It should be noted that, unless otherwise specified, the components and materials used in the above embodiments are commercially available.

Claims

1. An automated assembly device for turnout tip rail assembly, characterized in that: The system includes a track system (1) arranged along the X-axis; the track system (1) is equipped with a fixed feeding module (2) for storing materials; the track system (1) is equipped with a platform foundation (3) arranged along the X-axis, and a mobile platform (4) is provided on the top of the platform foundation (3), which can move along the X, Y, and Z axes; the mobile platform (4) is equipped with a mobile feeding module (5), which moves along the X-axis and is used to store materials and auxiliary tools; an integrated component installation module (6) and a detection module (7) are provided above the track system (1); the component installation module (6) is used for assembling the turnout tip rail assembly; the detection module (7) is used for detecting the turnout tip rail assembly.

2. The automated assembly device for turnout tip rail assembly according to claim 1, characterized in that: It also includes a data transmission and storage module and a data processing module; the data transmission and storage module is used for the data transmission and storage of the detection module (7); the data transmission and storage module is also used for the data transmission and storage of the data processing module.

3. The automated assembly device for turnout tip rail assembly according to claim 2, characterized in that: The data transmission and storage module realizes the interaction and association of product information based on the enterprise information system; the enterprise information system is the EPR system (8).

4. The automated assembly device for turnout tip rail assembly according to claim 2 or 3, characterized in that: The data transmission and storage module is connected to an independent storage server (9) via wireless transmission.

5. The automated assembly device for turnout tip rail assembly according to claim 2, characterized in that: The data processing module is used for post-processing of data collected by the detection module (7); the data processing module is installed on mobile terminals and non-mobile terminals; the data processing module is used for generating on-site processing guidance information and generating final detection reports.

6. The automated assembly device for turnout tip rail assembly according to claim 5, characterized in that: The mobile terminal is a tablet computer or a mobile phone; the non-mobile terminal is a PC or a dedicated storage server (9).

7. The automated assembly device for turnout tip rail assembly according to claim 1, characterized in that: The track system (1) achieves precise displacement through a servo motor encoder.

8. The automated assembly device for turnout tip rail assembly according to claim 1, characterized in that: The mobile feeding module (5) uses an automatic forklift or AGV to realize the mobile transmission of materials and auxiliary tools.

9. The automated assembly device for turnout tip rail assembly according to claim 1, characterized in that: The component installation module (6) uses a servo motor to move and rotate the module along the X, Y, and Z axes. The component installation module (6) includes a flexible gripper, a mechanical gripper, and a torque wrench. The component installation module (6) can also be a multi-axis robotic arm and includes an electromagnetic chuck and a manual direction control unit.

10. The automated assembly device for turnout tip rail assembly according to claim 1, characterized in that: The detection module (7) is used to detect the material integrity and geometric dimensions of the turnout tip rail assembly; the detection module (7) adopts a circumferential layout to detect the turnout tip rail assembly; the detection module (7) is one or any combination of two or more of the following: a line laser sensor, an image vision camera, and a lidar.

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