Automatic coding and press-fitting equipment for rotor shaft assembly

Abstract

Automatic coding press-fitting equipment for a rotor shaft assembly comprises a product positioning block, a clamping turnover device and an image monitoring module, the product positioning block is used for positioning a rotor, the clamping turnover device comprises a clamping clamp, a clamping air cylinder and a turnover air cylinder, the clamping clamp is connected with the clamping air cylinder, the clamping clamp is opposite to the product positioning block, and the turnover air cylinder is connected with the product positioning block. And the detection position of the image monitoring module is over against the rotor on the product positioning block. According to the automatic coding and press-fitting equipment for the rotor shaft assembly, the image monitoring module is adopted to detect the angle of a rotor, and then the clamping and overturning device is used for adjusting the position, so that the direction of the rotor is automatically adjusted, manual operation is not needed, the machining error of a rotor shaft is reduced, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to rotor shaft assembly processing equipment technical field, especially a rotor shaft assembly automatic coding press -fitting equipment. BACKGROUND

[0002] The rotor shaft assembly automatic coding press -fitting equipment is important equipment for rotor shaft assembly production line in modern manufacturing industry. The rotor shaft is usually used in high -precision mechanical equipment such as motor, fan, pump, and its manufacturing process has very high requirements to precision, efficiency and automation degree. In the traditional production mode, the coding and press -fitting of rotor shaft are usually completed by manual operation.

[0003] The automatic coding press -fitting equipment can automatically complete coding and press -fitting in the manufacturing process of rotor shaft assembly. The rotor needs to be confirmed in position and direction before assembly, and the rotors of different directions are unified to the same direction, and then are blown, and conveying processing is usually completed by manual operation, which not only is inefficient, but also easily leads to error, and affects product quality. SUMMARY

[0004] In order to overcome the above-mentioned shortcomings of the prior art, the utility model aims at providing a rotor shaft assembly automatic coding press -fitting equipment.

[0005] The utility model solves technical scheme that the technical problem adopts: a rotor shaft assembly automatic coding press -fitting equipment, including product positioning block, clamping turnover device and image monitoring module, the product positioning block is used for rotor positioning, the clamping turnover device includes clamping clamp, clamping cylinder and turnover cylinder, the clamping clamp is connected with clamping cylinder, the clamping clamp is opposite with product positioning block, the detection site of image monitoring module is opposite the rotor above product positioning block.

[0006] As a further improvement of the utility model: the clamping cylinder is connected with the turnover cylinder, and the turnover cylinder is fixedly connected with the clamping cylinder through the paw fixed plate.

[0007] As a further improvement of the utility model: it further includes lifting cylinder, and the lifting cylinder is connected with the clamping turnover device.

[0008] As a further improvement of the utility model: the lifting cylinder is fixedly connected with the turnover cylinder fixed plate, and the turnover cylinder is fixed on the turnover cylinder fixed plate.

[0009] As a further improvement of the utility model: the product positioning block and image monitoring module are fixed on the product detection column.

[0010] As a further improvement of the utility model: the product detection column is further provided with a blowing part.

[0011] As a further improvement of the present application: the lifting cylinder is connected with the clamping fixing column.

[0012] As a further improvement of the present application: the clamping fixing column is opposite to the product detection column.

[0013] As a further improvement of the present application: the image monitoring module adopts 2D vision camera.

[0014] Compared with the prior art, the present application has the beneficial effects that: the rotor shaft assembly automatic coding and press-fitting equipment of the present application detects the rotor angle by using the image monitoring module, and then adjusts the position by using the clamping and overturning device, so as to automatically adjust the rotor direction without manual operation, reduce the rotor shaft machining error, and improve the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions, the following will briefly introduce the drawings needed to be used in the embodiments, obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0016] Fig. 1 The present application is a structural schematic diagram.

[0017] Fig. 2 The present application is a partial structure explosion schematic diagram.

[0018] Reference signs: 1. Product positioning block; 2. Clamping and overturning device; 3. Image monitoring module; 4. Lifting cylinder; 5. Product detection column; 6. Fixed with air blowing part; 7. Clamping fixing column; 21. Clamping clamp; 22. Clamping cylinder; 23. Overturning cylinder; 24. Claw fixing plate; 25. Overturning cylinder fixing plate. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the present application more clear, the following will combine the specific embodiments of the present application and the corresponding drawings to clearly and completely describe the technical scheme of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0020] It is to be understood that the terminology "includes", "has", "holds" and any variations thereof in the specification and in the claims of the application and in the drawings herein are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or apparatus that comprises a list of steps or units need not necessarily be limited to those steps or units which are clearly listed, but can include other steps or units that are not clearly listed or inherent to such processes, methods, products or apparatus.

[0021] In the production process of the existing rotor shaft assembly, the coding and press fitting of the rotor shaft usually rely on manual operation, which not only consumes time and effort, but also has the risk of non-standard operation, resulting in low production efficiency; before assembly, the position and direction of the rotor need to be confirmed to ensure that rotors of different directions are adjusted to the same direction. However, manual operation is prone to positioning errors, resulting in inaccurate rotor assembly and affecting the quality of the final product; since position confirmation and direction adjustment mainly rely on manual operation, subtle errors are prone to accumulate, which may expand throughout the production process and ultimately affect the consistency and precision of the product, making it difficult to meet high precision requirements; traditional production lines lack sufficient automated equipment to replace manual operation to complete positioning, blowing, conveying and other processes, and the production mode relying on manual operation not only increases labor costs, but also makes it difficult to guarantee quality control and traceability during the production process; the rotor assembly needs to be blown to remove surface impurities or meet other processing requirements, and in the traditional method, this process is usually controlled manually, which may result in unstable or uneven airflow, thereby affecting the processing quality.

[0022] Therefore, the utility model provides a kind of rotor shaft assembly automatic coding press fitting equipment as Figs. 1-2 As shown in the figure, including product positioning block 1, clamping and overturning device 2 and image monitoring module 3, the product positioning block 1 is used for rotor positioning, the clamping and overturning device 2 includes clamping clamp 21, clamping cylinder 22 and overturning cylinder 23, the clamping clamp 21 is connected with clamping cylinder 22, the clamping clamp 11 is opposite to product positioning block 1, and the detection position of the image monitoring module 3 is opposite to the rotor above the product positioning block.

[0023] The utility model adopts image monitoring module to detect the angle of rotor, and then adjusts the position by clamping and overturning device, to achieve the effect of automatically adjusting the direction of rotor.

[0024] As an embodiment of the utility model, the clamping cylinder 22 is connected with the overturning cylinder 23, the overturning cylinder 23 is fixedly connected with the clamping cylinder 22 through the gas claw fixing plate 24, the clamping cylinder is controlled to overturn by the overturning cylinder, and the clamping cylinder sends the clamped rotor after overturning.

[0025] As one embodiment of this utility model, it also includes a lifting cylinder 4, which is connected to the clamping and flipping device 2, so that the clamping and flipping device can be lifted up and down, increasing the flipping range of the clamping and flipping device.

[0026] In one embodiment of this utility model, the lifting cylinder 4 is fixedly connected to the tilting cylinder fixing plate 25, and the tilting cylinder 23 is fixed on the tilting cylinder fixing plate 25.

[0027] In one embodiment of this utility model, the product positioning block 1 and the image monitoring module 3 are fixed on the product detection column 5, and the image monitoring module 3 is fixed on the lower side of the product positioning block 1.

[0028] As an embodiment of the present invention, the product detection column 5 is further fixed with an air blowing part 6, which is located on the side of the product detection column 5 and on the side of the product positioning block 1.

[0029] In one embodiment of this utility model, the lifting cylinder 4 is connected to the clamping and fixing column 7, and the lifting cylinder 4 is fixed above the clamping and fixing column 7.

[0030] In one embodiment of this utility model, the clamping and fixing post 7 is opposite to the product detection post 5, so that the clamping and flipping device moves up and down at the corresponding position of the product positioning block.

[0031] As one embodiment of this utility model, the image monitoring module 3 adopts a 2D vision camera.

[0032] As a specific embodiment of this utility model:

[0033] like Fig. 1 The automatic coding and pressing equipment for rotor shaft assemblies shown includes a product positioning block 1, a clamping and flipping device 2, an image monitoring module 3, a lifting cylinder 4, a product detection column 5, an air blowing unit 6, and a clamping and fixing column 7. The product positioning block 1 is used for rotor positioning. The clamping and flipping device 2 includes a clamping clamp 21, a clamping cylinder 22, and a flipping cylinder 23. The clamping clamp 21 is connected to the clamping cylinder 22, and the clamping cylinder 22 is connected to the flipping cylinder 23. The flipping cylinder 23 is fixed by a gripper plate 2. 4 is fixedly connected to the clamping cylinder 22. The lifting cylinder 4 is fixedly connected to the flipping cylinder fixing plate 25. The flipping cylinder 23 is fixed on the flipping cylinder fixing plate 25. The clamping clamp 11 is opposite to the product positioning block 1. The detection position of the image monitoring module is directly opposite the rotor above the product positioning block. The product positioning block 1, the image monitoring module 3 and the air blowing part 6 are fixed on the product detection column 5. The lifting cylinder 4 is connected to the clamping fixing column 7. The clamping fixing column 7 is opposite to the product detection column 5.

[0034] like Fig. 2As shown, the clamping and flipping device 2 includes a clamping clamp 21, a clamping cylinder 22, and a flipping cylinder 23. The clamping clamp 21 includes two clamping fingers, left and right. The clamping cylinder 22 is connected to the clamping clamp 21 and controls the opening and closing of the clamping fingers. The clamping cylinder 22 is connected to the flipping cylinder 23 through a gripper fixing plate 24. The flipping cylinder rotates the gripper fixing plate 24, causing the clamping cylinder 22 to rotate. The flipping cylinder 23 is fixed on the flipping cylinder fixing plate 25. The lifting cylinder 4 is fixedly connected to the flipping cylinder fixing plate 25 and is connected to the clamping fixing column 7.

[0035] The robotic arm picks up the rotor and places it on the product positioning block 1. The image monitoring module 3 detects the position of the rotor. If the drill is not at the set angle, the lifting cylinder is activated, so that the clamping and flipping device is aligned with the rotor. The clamping cylinder 22 is activated to clamp the rotor with the clamping clamp 21. The flipping cylinder 23 is activated to flip the rotor. The clamping cylinder 22 is activated to release the rotor with the clamping clamp 21. The detection and flipping of the rotor position are completed. The robotic arm picks up the rotor and blows it with air at the air blowing section 6. The robotic arm picks up the rotor and moves it to the next process.

[0036] The main function of this utility model is that the automatic coding and pressing equipment for rotor shaft assembly uses an image monitoring module to detect the rotor angle, and then the clamping and flipping device adjusts the position to achieve automatic adjustment of the rotor direction without manual operation, thereby reducing rotor shaft processing errors and improving production efficiency.

[0037] In the description of this utility model, it should be understood that the terms "upper end face", "lower end face", "top", "bottom", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this utility model. Therefore, they should not be construed as limiting the actual direction of use of this utility model.

[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. An automatic coding and pressing device for rotor shaft assemblies, characterized in that, The device includes a product positioning block, a clamping and flipping device, and an image monitoring module. The product positioning block is used for rotor positioning. The clamping and flipping device includes a clamping clamp, a clamping cylinder, and a flipping cylinder. The clamping clamp is connected to the clamping cylinder and is opposite to the product positioning block. The detection position of the image monitoring module is directly opposite the rotor above the product positioning block.

2. The automatic coding and pressing equipment for rotor shaft assemblies according to claim 1, characterized in that, The clamping cylinder is connected to the tilting cylinder.

3. The automatic coding and pressing equipment for rotor shaft assemblies according to claim 1, characterized in that, It also includes a lifting cylinder, which is connected to the clamping and tilting device.

4. The automatic coding and pressing equipment for rotor shaft assemblies according to claim 1, characterized in that, The product positioning block and the image monitoring module are fixed on the product detection column.

5. The automatic coding and pressing equipment for rotor shaft assemblies according to claim 4, characterized in that, The product testing column is also equipped with an air blowing section.

6. The automatic coding and pressing equipment for rotor shaft assemblies according to claim 3, characterized in that, The lifting cylinder is connected to the clamping and fixing column.

7. The automatic coding and pressing equipment for rotor shaft assemblies according to claim 6, characterized in that, The clamping and fixing post is opposite to the product detection post.

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