Automatic forming equipment for honeycomb aluminum gusset plate

Abstract

The utility model relates to the field of honeycomb aluminum gusset plate processing, in particular to honeycomb aluminum gusset plate automatic forming equipment which comprises a forming equipment workbench, and a honeycomb aluminum gusset plate conveying mechanism is arranged on the forming equipment workbench. According to the equipment, automatic operation of procedures such as conveying, punching and threaded hole drilling of the honeycomb aluminum gusset plate is achieved, manual intervention is reduced, and production efficiency is greatly improved. Through precise matching and automatic control of all the mechanisms, the position precision and the size precision of punching and threaded hole drilling can be ensured, and the product quality is improved. A magnetic suction cup on the honeycomb aluminum gusset plate conveying mechanism can stably attract the honeycomb aluminum gusset plate, and the honeycomb aluminum gusset plate tightness adjusting mechanism can adjust the tightness degree of the gusset plate according to actual conditions. The automation degree of the equipment is high, the operation is relatively simple and convenient, and the requirement on the skill level of operators is reduced. And automatic production reduces the requirement for manpower, so that the labor cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to honeycomb aluminium buckle board processing field, specifically, relate to a kind of honeycomb aluminium buckle board automatic forming equipment. BACKGROUND

[0002] In the field of building decoration, honeycomb aluminium buckle board as a kind of commonly used material, its processing quality and efficiency have important influence on the overall performance and production efficiency of product.In the past processing process, the punching and thread hole drilling of honeycomb aluminium buckle board are mostly relied on manual or semi-automatic equipment.

[0003] However, the prior art has many deficiencies. First, manual operation is not only inefficient, but also difficult to ensure the consistency of processing accuracy, prone to punching position deviation, thread hole size inaccuracy and other problems, thereby affecting product quality. Secondly, semi-automatic equipment often needs manual intervention during operation, not only increases the labor intensity of workers, but also easily leads to unstable production efficiency. In addition, the traditional processing equipment lacks effective fixing and tightness adjusting mechanism when conveying honeycomb aluminium buckle board, and cannot adjust the tightness according to the thickness of different honeycomb aluminium buckle boards. The existing equipment lacks integrated processing of punching, thread hole drilling and bending. Therefore, we improve it and propose a kind of honeycomb aluminium buckle board automatic forming equipment. UTILITY MODEL CONTENT

[0004] The utility model aims at: for solving the phenomenon that equipment cost is big, processing step is complicated, time and manpower are wasted and efficiency is low, in order to realize the above-mentioned utility model purpose, the utility model provides the following technical scheme: a kind of honeycomb aluminium buckle board automatic forming equipment, including forming equipment workbench, honeycomb aluminium buckle board conveying mechanism is arranged on the forming equipment workbench, honeycomb aluminium buckle board tightness adjusting mechanism is arranged on the honeycomb aluminium buckle board conveying mechanism, honeycomb aluminium buckle board punching mechanism is arranged below the honeycomb aluminium buckle board conveying mechanism, honeycomb aluminium buckle board thread hole drilling mechanism is arranged in the side of the honeycomb aluminium buckle board punching mechanism, drum bending mechanism is arranged on the forming equipment workbench, the drum bending mechanism is provided with 6 groups, the drum bending mechanism is provided with honeycomb aluminium buckle board bending table, bending table support cabinet is arranged below the honeycomb aluminium buckle board bending table, drum mounting bracket is arranged in front of the honeycomb aluminium buckle board bending table, drum mounting jack is opened in the drum mounting bracket, bending drum is inserted into the drum mounting jack, the bending drum in 6 groups of the drum bending mechanism is respectively arranged at different angles, to form the drum bending mechanism that angle gradually changes along the direction of conveying, to bend honeycomb aluminium buckle board.

[0005] As a preferred technical scheme of the utility model, the honeycomb aluminum buckle plate conveying mechanism is provided with a conveying servo motor, the conveying servo motor is connected with a motor rotating shaft, a rotating disc is arranged on the motor rotating shaft, a conveying belt is arranged on the outer surface of the rotating disc, and a magnetic suction disc is arranged on the surface of the conveying belt.

[0006] As a preferred technical scheme of the utility model, the honeycomb aluminum buckle plate tension adjusting mechanism is provided with a tension adjusting rotating disc, the tension adjusting rotating disc is connected with a tension adjusting screw rod, and the tension adjusting screw rod is connected with a tension adjusting plate.

[0007] As a preferred technical scheme of the utility model, the honeycomb aluminum buckle plate punching mechanism is provided with a punching pneumatic cylinder, the punching pneumatic cylinder is connected with a punching telescopic air rod, the tail end of the punching telescopic air rod is provided with a punching head, and the punching pneumatic cylinder is arranged on an L-shaped air cylinder fixing plate.

[0008] As a preferred technical scheme of the utility model, the punching pneumatic cylinder, the punching telescopic air rod and the punching head are arranged below the honeycomb aluminum buckle plate.

[0009] As a preferred technical scheme of the utility model, the honeycomb aluminum buckle plate thread drilling mechanism is provided with a thread motor, the thread motor is connected with a thread rotating shaft, and the tail end of the thread rotating shaft is provided with a thread drill bit.

[0010] As a preferred technical scheme of the utility model, the thread motor, the thread rotating shaft and the thread drill bit are arranged on the side edge of the honeycomb aluminum buckle plate.

[0011] As a preferred technical scheme of the utility model, a part storage box is arranged below the forming equipment workbench.

[0012] Compared with the prior art, the utility model has the advantages that: in the scheme of the utility model, 1. improve production efficiency: the equipment realizes the automation operation of the conveying, punching and thread drilling of the honeycomb aluminum buckle plate, reduces the manual intervention, and greatly improves the production efficiency.

[0013] 2. guarantee machining precision: the accurate cooperation and automatic control of each mechanism can ensure the position precision and size precision of punching and thread drilling, and improve product quality.

[0014] 3. enhance stability: the magnetic suction disc on the honeycomb aluminum buckle plate conveying mechanism can stably adsorb the honeycomb aluminum buckle plate, avoiding displacement or falling during the conveying process; the honeycomb aluminum buckle plate tension adjusting mechanism can adjust the tension degree of the buckle plate according to the actual situation.

[0015] 4. Easy to operate: the degree of automation of the device is high, and the operation is relatively simple, which reduces the requirement for the skill level of the operator.

[0016] 5. Labor cost saving: automated production reduces the demand for manual labor, thereby reducing labor costs.

[0017] 6. Improve safety: reduce the risk of safety accidents caused by human operation errors by reducing direct human involvement in the processing process.

[0018] 7. Waste centralized treatment: the part storage box arranged below the forming device workbench facilitates the centralized collection and treatment of waste generated during the processing process, keeping the working environment clean.

[0019] 8. Honeycomb aluminum buckle plate bending: during the advancement of the honeycomb aluminum buckle plate, the bending roller on the roller mounting frame in front of the honeycomb aluminum buckle plate bending table begins to work. The bending roller will split the bending action on the honeycomb aluminum buckle plate into different angles according to the preset bending angle requirement. As the honeycomb aluminum buckle plate advances, the bending roller gradually bends the honeycomb aluminum buckle plate according to the predetermined angle. In this way, continuous bending during the advancement of the honeycomb aluminum buckle plate is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 The structure schematic view provided by the utility model;

[0021] Figure 2 The honeycomb aluminum buckle plate conveying mechanism structure schematic view provided by the utility model;

[0022] Figure 3 The loose and tight adjusting screw rod structure schematic view provided by the utility model;

[0023] Figure 4 The punching head structure schematic view provided by the utility model;

[0024] Figure 5 The thread drill bit structure schematic view provided by the utility model;

[0025] Figure 6 The honeycomb aluminum buckle plate loose and tight adjusting mechanism structure schematic view provided by the utility model;

[0026] Figure 7 The honeycomb aluminum buckle plate punching mechanism structure schematic view provided by the utility model;

[0027] Figure 8 The bending mechanism structure schematic view provided by the utility model;

[0028] Figure 9 The bending roller structure schematic view provided by the utility model.

[0029] Indicated in the figure:

[0030] 1, forming equipment workbench; 101, part storage box; 2, honeycomb aluminum buckle plate conveying mechanism; 201, conveying servo motor; 202, motor rotating shaft; 203, rotating disc; 204, conveying belt; 205, magnetic suction cup; 3, honeycomb aluminum buckle plate tightness adjusting mechanism; 301, tightness adjusting rotating disc; 302, tightness adjusting screw; 303, tightness adjusting plate; 304, mounting frame; 4, honeycomb aluminum buckle plate punching mechanism; 401, punching pneumatic cylinder; 402, punching telescopic air rod; 403, punching head; 404, L-shaped air cylinder fixing plate; 5, honeycomb aluminum buckle plate thread drilling mechanism; 501, thread motor; 502, thread rotating shaft; 503, thread drill bit; 6, roller bending mechanism; 601, honeycomb aluminum buckle plate bending table; 602, bending table support cabinet; 603, bending roller; 604, roller mounting frame; 605, roller mounting jack. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments.

[0032] Therefore, the following detailed description of the embodiments of the present application is not intended to limit the scope of the claimed application, but only represents some embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application. It should be noted that the embodiments in the present application and the features and technical solutions in the embodiments can be combined with each other without conflict, and similar reference signs and letters in the following drawings represent similar items, so that once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0033] Embodiment 1: Please refer to Figures 1-9The utility model provides a kind of honeycomb aluminum buckle automatic forming equipment, including forming equipment workbench 1, honeycomb aluminum buckle conveying mechanism 2 is provided on forming equipment workbench 1, honeycomb aluminum buckle conveying mechanism 2 is provided with honeycomb aluminum buckle tightness adjusting mechanism 3, the lower side of honeycomb aluminum buckle conveying mechanism 2 is provided with honeycomb aluminum buckle punching mechanism 4, the side of honeycomb aluminum buckle punching mechanism 4 is provided with honeycomb aluminum buckle thread hole drilling mechanism 5, forming equipment workbench 1 is provided with roller bending mechanism 6, roller bending mechanism 6 is provided with 6 groups, roller bending mechanism 6 is provided with honeycomb aluminum buckle bending table 601, the lower side of honeycomb aluminum buckle bending table 601 is provided with bending table support cabinet 602, the front of honeycomb aluminum buckle bending table 601 is provided with roller mounting bracket 604, roller mounting bracket 604 is provided with roller mounting jack 605, bending roller 603 is inserted into roller mounting jack 605, and the bending roller 603 in the 6 groups of roller bending mechanism 6 is arranged at different angles respectively, to form the roller bending mechanism of angle gradual change along the direction of conveying, to be bent to honeycomb aluminum buckle.

[0034] Honeycomb aluminum buckle conveying mechanism 2 is provided with conveying servo motor 201, conveying servo motor 201 is connected with motor rotating shaft, motor rotating shaft is provided with rotating disc 203, the outer surface of rotating disc 203 is provided with conveying belt 204, and the surface of conveying belt 204 is provided with magnetic chuck 205.

[0035] Honeycomb aluminum buckle tightness adjusting mechanism 3 is provided with tightness adjusting rotating disc 301, tightness adjusting rotating disc 301 is connected with tightness adjusting screw rod 302, and tightness adjusting screw rod 302 is connected with tightness adjusting plate 303.

[0036] Honeycomb aluminum buckle punching mechanism 4 is provided with punching pneumatic cylinder 401, punching pneumatic cylinder 401 is connected with punching telescopic air rod 402, the tail end of punching telescopic air rod 402 is provided with punching head 403, and punching pneumatic cylinder 401 is arranged on L-shaped air cylinder fixed plate 404.

[0037] Punching pneumatic cylinder 401 and punching telescopic air rod 402 are arranged below honeycomb aluminum buckle, and honeycomb aluminum buckle thread hole drilling mechanism 5 is provided with threaded motor 501, threaded motor 501 is connected with threaded rotating shaft 502, and the tail end of threaded rotating shaft 502 is provided with threaded drill bit 503.

[0038] The specific working process of honeycomb aluminum buckle automatic forming equipment is as follows:

[0039] First, the honeycomb aluminum buckle plate to be processed is placed vertically on the honeycomb aluminum buckle plate conveying mechanism. Start the conveying servo motor 201 to drive the motor rotating shaft to rotate, and then rotate the rotating disc 203. The conveying belt 204 on the outer surface of the rotating disc 203 moves accordingly. The conveying belt 204 is vertically arranged, and the magnetic suction disc 205 on the surface of the conveying belt 204 is attached to the honeycomb aluminum buckle plate. The magnetic suction disc 205 is vertically fixed on the conveying belt 204, one side of the honeycomb aluminum buckle plate is attached to the vertical magnetic suction disc 205, and the other side of the honeycomb aluminum buckle plate is tightly attached to the tension adjustment plate 303.

[0040] By rotating the tension adjustment rotating disc 301, the tension adjustment lead screw 302 is driven to rotate. The rotation of the tension adjustment lead screw 302 moves the tension adjustment plate 303. The tension adjustment plate 303 is arranged at the center of the adjustment honeycomb aluminum buckle plate. The tension adjustment plate 303 is arranged at the center of the honeycomb aluminum buckle plate. During the bending process of the honeycomb aluminum buckle plate, only the edge part of the honeycomb aluminum buckle plate is bent. Therefore, the tension adjustment plate 303 does not affect the bending of the honeycomb aluminum buckle plate during the clamping of the honeycomb aluminum buckle plate.

[0041] One side of the honeycomb aluminum buckle plate is attached to the vertical magnetic suction disc 205 on the vertical conveying belt 204. By tightening the tension adjustment lead screw 302, the tension adjustment plate 303 and the adjustment honeycomb aluminum buckle plate are clamped with increased clamping force. The honeycomb aluminum buckle plate placed between the tension adjustment plate 303 and the vertical magnetic suction disc 205 is clamped and fixed by the tension adjustment plate 303 and the vertical magnetic suction disc 205. Clamping and fixing ensure stability during the conveying process.

[0042] At the same time, the tension adjustment rotating disc 301, the tension adjustment lead screw 302 and the tension adjustment plate 303 are installed on the mounting bracket 304, and the mounting bracket 304 is arranged at the front end of the conveying belt 204. The mounting bracket 304 is connected to the conveying belt 204, so that when the conveying belt 204 moves, the mounting bracket moves synchronously, and the tension adjustment rotating disc 301, the tension adjustment lead screw 302 and the tension adjustment plate 303 on the mounting bracket 304 move synchronously with the conveying belt 204, realizing clamping and conveying of the honeycomb aluminum buckle plate.

[0043] When the honeycomb aluminum buckle plate reaches the specified punching position, the punching pneumatic cylinder 401 works to push the punching telescopic air rod 402 to extend. The punching head 403 at the end of the punching telescopic air rod 402 moves upward to punch the position of the honeycomb aluminum buckle plate that needs to be punched. The positions of the punching pneumatic cylinder 401, the punching telescopic air rod 402 and the punching head 403 can be fixed at different positions according to different punching process requirements. After punching is completed, the punching pneumatic cylinder 401 drives the punching telescopic air rod 402 and the punching head 403 to retract, preparing for the next punching.

[0044] After the punching is completed, the thread processing of the hole is carried out, and the thread motor 501 is started to drive the thread rotating shaft 502 to rotate. The thread drill bit 503 at the end of the thread rotating shaft 502 rotates to drill threaded holes on the side edges of the honeycomb aluminum buckle plate. The part waste generated during the punching and thread drilling process will fall into the part storage box 101 below the forming equipment workbench 1 for centralized collection and processing.

[0045] After punching and thread processing, bending is performed by the set of roller bending mechanisms 6. The honeycomb aluminum buckle plate continues to be conveyed to the 6 sets of roller bending mechanisms by the honeycomb aluminum buckle plate conveying mechanism. The angles of the 6 sets of roller bending mechanisms gradually change, and the honeycomb aluminum buckle plate conveying mechanism provides power. The bending rollers 603 with gradually changing angles generate extrusion force on the honeycomb aluminum buckle plate, which will make the honeycomb aluminum buckle plate bend according to the gradually changing angles of the bending rollers 603. The bending rollers 603 will split the bending action of the honeycomb aluminum buckle plate into different angles according to the preset bending angle requirements. As the honeycomb aluminum buckle plate continuously advances, the bending rollers 603 gradually bend the honeycomb aluminum buckle plate according to the predetermined angles. The bending rollers 603 will exert extrusion force on the honeycomb aluminum buckle plate according to the required bending angle setting, split the bending action into multiple simple and controllable small-angle bending, and the angles of the bending rollers 603 gradually change. The angle difference between the bending rollers 603 gradually increases. This allows the honeycomb aluminum buckle plate to gradually adapt to larger bending angles during bending, thereby avoiding material damage or deformation caused by sudden large-angle bending. After the continuous action of the 6 sets of bending rollers, the honeycomb aluminum buckle plate will complete the honeycomb aluminum buckle plate forming according to the predetermined shape and angle.

[0046] The automatic honeycomb aluminum buckle plate forming equipment realizes a series of automatic processing operations such as conveying, tension adjustment, punching, and thread drilling of the honeycomb aluminum buckle plate through the coordinated work of various mechanisms, improving production efficiency and processing quality.

[0047] Example 2: A honeycomb aluminum buckle plate automatic forming equipment, the size of the processed honeycomb aluminum buckle plate is 600mm x 600mm, and the thickness is 8mm. The honeycomb aluminum buckle plate to be processed is placed on the magnetic suction disc 205 of the conveying belt 204, and the conveying servo motor 201 is started to convey the honeycomb aluminum buckle plate to the processing position at a speed of 0.5m / s. According to the actual situation of the honeycomb aluminum buckle plate, the tightness adjusting plate 303 is fixed in the appropriate position by rotating the tightness adjusting rotating disc 301, so as to ensure that displacement does not occur during processing. When the honeycomb aluminum buckle plate reaches the punching position, the punching pneumatic cylinder 401 pushes the punching telescopic air rod 402 to extend at a working pressure of 0.6MPa, so that the punching head 403 punches the honeycomb aluminum buckle plate. The diameter of the punching head 403 is 5mm, and corresponding holes are punched on the honeycomb aluminum buckle plate according to the design requirements. After punching, the conveying belt 204 continues to convey the honeycomb aluminum buckle plate to the thread hole drilling position. The thread motor 501 drives the thread rotating shaft 502 to rotate at a speed of 1500r / min, so that the thread drill 503 drills a threaded hole on the side edge of the honeycomb aluminum buckle plate. The diameter of the thread drill 503 is 3mm. The waste generated during punching and thread hole drilling will automatically fall into the part storage box 101 below the forming equipment workbench 1 for centralized collection and treatment.

[0048] Example 3: A honeycomb aluminum buckle plate automatic forming equipment, in this embodiment, another specification of honeycomb aluminum buckle plate is processed, the size of which is 300mm x 300mm, and the thickness is 6mm. The honeycomb aluminum buckle plate is placed on the magnetic suction disc 205 of the conveying belt 204, and the conveying servo motor 201 is started to convey the honeycomb aluminum buckle plate to the processing area at a speed of 0.5m / s. The position of the tightness adjusting plate 303 is adjusted by the tightness adjusting rotating disc 301, so that the honeycomb aluminum buckle plate is firmly fixed, preparing for subsequent processing.

[0049] When the honeycomb aluminum buckle plate reaches the punching position, the punching pneumatic cylinder 401 pushes the punching telescopic air rod 402 at a pressure of 0.6MPa, so that the punching head 403 with a diameter of 5mm punches the honeycomb aluminum buckle plate. After punching, the conveying belt 204 sends the honeycomb aluminum buckle plate to the thread hole drilling position. The thread motor 501 drives the thread rotating shaft 502 to rotate at a speed of 1500r / min, so that the thread drill 503 with a diameter of 3mm drills a threaded hole on the side edge of the honeycomb aluminum buckle plate. The waste generated during processing falls into the part storage box 101 for subsequent unified treatment.

[0050] The above examples are only used to illustrate the technical solutions described in the utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the above-described various embodiments, the utility model is not limited to the above-described specific embodiments, and therefore any modification or equivalent replacement of the utility model is allowed. Any technical solution and improvement that does not deviate from the spirit and scope of the utility model is included in the scope of the claims of the utility model.

Claims

1. An automated forming equipment for honeycomb aluminum ceiling panels, comprising a forming equipment workbench (1), characterized in that, The forming equipment workbench (1) is equipped with a honeycomb aluminum ceiling panel conveying mechanism (2), a honeycomb aluminum ceiling panel tension adjustment mechanism (3) is provided on the honeycomb aluminum ceiling panel conveying mechanism (2), a honeycomb aluminum ceiling panel punching mechanism (4) is provided below the honeycomb aluminum ceiling panel conveying mechanism (2), a honeycomb aluminum ceiling panel thread drilling mechanism (5) is provided on the side of the honeycomb aluminum ceiling panel punching mechanism (4), a roller bending mechanism (6) is provided on the forming equipment workbench (1), the roller bending mechanism (6) is provided in 6 sets, and the roller bending mechanism (6) is provided with honeycomb aluminum ceiling panel bending... A bending table (601) is provided below the honeycomb aluminum ceiling panel bending table (601), and a bending table support cabinet (602) is provided in front of the honeycomb aluminum ceiling panel bending table (601). A roller mounting frame (604) is provided on the roller mounting frame (604), and a roller mounting hole (605) is provided on the roller mounting hole (605). A bending roller (603) is inserted into the roller mounting hole (605). The bending rollers (603) in the 6 sets of roller bending mechanisms (6) are respectively set at different angles to form a roller bending mechanism with gradually changing angle along the conveying direction, so as to bend the honeycomb aluminum ceiling panel.

2. The automated forming equipment for honeycomb aluminum ceiling panels according to claim 1, characterized in that, The honeycomb aluminum ceiling panel conveying mechanism (2) is equipped with a conveying servo motor (201), which is connected to the motor rotating shaft. A rotating disk (203) is provided on the rotating shaft. A conveyor belt (204) is provided on the outer surface of the rotating disk (203). A magnetic chuck (205) is provided on the surface of the conveyor belt (204). Both the conveyor belt (204) and the magnetic chuck (205) are vertically arranged.

3. The automated forming equipment for honeycomb aluminum ceiling panels according to claim 2, characterized in that, The honeycomb aluminum buckle plate tension adjustment mechanism (3) is provided with a tension adjustment rotating disk (301), the tension adjustment rotating disk (301) is connected to the tension adjustment screw (302), and the tension adjustment screw (302) is connected to the tension adjustment plate (303).

4. The automated forming equipment for honeycomb aluminum ceiling panels according to claim 3, characterized in that, The honeycomb aluminum buckle panel punching mechanism (4) is equipped with a punching pneumatic cylinder (401), which is connected to a punching telescopic air rod (402). The end of the punching telescopic air rod (402) is equipped with a punching head (403), and the punching pneumatic cylinder (401) is mounted on an L-shaped cylinder fixing plate (404).

5. The automated forming equipment for honeycomb aluminum ceiling panels according to claim 4, characterized in that, The punching pneumatic cylinder (401) and the punching telescopic air rod (402) are located below the honeycomb aluminum ceiling panel along with the punching head (403).

6. The automated forming equipment for honeycomb aluminum ceiling panels according to claim 5, characterized in that, The honeycomb aluminum buckle panel thread hole drilling mechanism (5) is equipped with a thread motor (501), which is connected to a thread rotating shaft (502), and a thread drill bit (503) is provided at the end of the thread rotating shaft (502).

7. The automated forming equipment for honeycomb aluminum ceiling panels according to claim 6, characterized in that, The threaded motor (501), the threaded rotating shaft (502), and the threaded drill bit (503) are disposed on the side of the honeycomb aluminum ceiling panel.

8. The automated forming equipment for honeycomb aluminum ceiling panels according to claim 7, characterized in that, A parts storage box (101) is provided below the workbench (1) of the molding equipment.

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