Wireless truss manipulator
The wireless gantry robot is powered by an infrared communication module and a conductive rail, which solves the problem of cable limitations in existing technologies, achieves high stability and low cost production line expansion, and improves the robot's movement distance and production line coverage.
Patent Information
- Application Number
- CN202520195958.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-08
AI Technical Summary
Existing gantry robots are limited in speed and travel distance due to the presence of power and communication cables. Furthermore, when expanding the production line, additional cables and cable chains are required, increasing downtime and maintenance time and costs.
The system employs a wireless gantry robot, which achieves signal interaction through fixed and mobile infrared communication modules, eliminating the need for power and communication cables. It utilizes conductive rails for power supply and infrared communication modules for stable communication, thus achieving high stability and high scalability.
This technology enables the robotic arm to be used without the need for additional cables and cable chains when expanding the production line, reducing downtime for maintenance, increasing the robotic arm's travel distance and the stability of the production line, and lowering maintenance costs.
Smart Images

Figure CN223700829U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a mechanical hand, especially in a wireless truss mechanical hand belongs to production equipment technical field. BACKGROUND
[0002] Truss mechanical hand is a kind of full-automatic industrial equipment based on right-angle X, Y, Z three coordinate system, and it is adjusted to workpiece or realizes the track movement of workpiece etc., and its control core is realized through industrial controller (such as: PLC, motion control, numerical control system etc.), through the analysis and processing of the signal of various inputs (various sensors, button etc.), certain logical judgment is made, and execution command is issued to each output element (relay, motor driver, indicator light etc.), the joint movement between X, Y, Z three axes is completed, to realize a complete set of full-automatic operation process;
[0003] Truss mechanical hand is connected with power cable and communication cable, when production line is expanded, additional cable and cable drag chain need to be added, which limits the speed of mechanical hand, and the moving distance of truss is limited.
[0004] To solve the above technical problem, a wireless truss mechanical hand is provided. UTILITY MODEL CONTENT
[0005] Therefore, the utility model provides a wireless truss mechanical hand to solve or alleviate the technical problems in the prior art, and at least provides a beneficial choice.
[0006] The technical scheme of the utility model is as follows: a wireless truss mechanical hand, comprising a main control cabinet and a mechanical hand body.
[0007] One side of the main control cabinet is provided with a brush, and the lower portion of the mechanical hand body is provided with a conductive rail; one side of the mechanical hand body is provided with a remote electric cabinet, one side of the mechanical hand body is provided with a walking beam, one side of the walking beam is provided with a brush wire slot, one end of the walking beam is provided with a fixed infrared communication module, and one side of the mechanical hand body is provided with a mobile infrared communication module.
[0008] Further preferably, the brush is powered by the conductive rail, and the brush is connected to the main control cabinet by cable.
[0009] Further preferably, the remote electric cabinet is powered by the conductive rail, the conductive rail slides on the brush, and the brush is fixedly installed on the brush wire slot.
[0010] Further preferably, the brush wire slot is installed on the whole walking beam and connected to the main control cabinet by cable.
[0011] Further preferably, the fixed infrared communication module is connected to the main control cabinet through a cable and is in signal connection with the mobile infrared communication module.
[0012] Further preferably, the conductive rail is installed below the manipulator body through a support.
[0013] The embodiment of the utility model has the following advantages due to the adoption of the above technical scheme:
[0014] I. The utility model discloses a fixed infrared communication module is connected to the main control cabinet through a cable and carries out signal interaction with the mobile infrared communication module, realizes that truss manipulator main control cabinet and remote electric appliance cabinet stable communication, realizes truss production line high stability, high expansibility and low cost maintenance nature goal, cancels power and communication cable, does not need additional cable and cable drag chain, reduces potential downtime maintenance time.
[0015] II. The utility model can save investment when production line expands, need not increase cable and cable drag chain, only need to prolong walking beam and upgrade procedure, make manipulator move distance longer, cover more machine tool equipment.
[0016] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent to those skilled in the art by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creating any creative labor.
[0018] Fig. 1 It is a structural diagram of the utility model;
[0019] Fig. 2 It is a side view structural diagram of the utility model;
[0020] Fig. 3 It is a local connection structural diagram of the manipulator body in the utility model.
[0021] Reference signs: 1, main control cabinet; 2, brush; 3, conductive rail; 4, manipulator body; 5, remote electric appliance cabinet; 6, brush wire slot; 7, walking beam; 8, fixed infrared communication module; 9, mobile infrared communication module. DETAILED DESCRIPTION
[0022] In the following, certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0023] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0024] As Figs. 1-3 shown, the embodiment of the present application provides a wireless truss manipulator, which is composed of a truss manipulator master control cabinet 1, a brush 2, a conductive rail 3, a manipulator body 4, a brush wire slot 6, a walking beam 7 and a mobile infrared communication module 9.
[0025] The master control cabinet 1 is connected to the brush 2 through a cable, the brush 2 is powered in cooperation with the conductive rail 3, the conductive rail 3 is installed below the manipulator body 4 through a support, a remote electric cabinet 5 is installed on one side of the manipulator body 4, the remote electric cabinet 5 is powered through the conductive rail 3, the conductive rail 3 slides on the brush 2, the brush 2 is fixed on the brush wire slot 6, the brush wire slot 6 is installed on the entire truss walking beam 7 and connected to the manipulator master control cabinet 1 through a cable, a fixed infrared communication module 8 is installed at the end of the walking beam 7, the fixed infrared communication module 8 is connected to the master control cabinet 1 through a cable and signals are exchanged with the mobile infrared communication module 9.
[0026] In one embodiment, the conductive rail 3 is wrapped with an insulating material.
[0027] In one embodiment, the walking beam 7 can erect multiple manipulator bodies 4, saving production line space.
[0028] In one embodiment, the highest speed of the manipulator body 4 can reach 240 meters per minute under the premise that the working conditions are met.
[0029] In one embodiment, the fixed infrared communication module 8 and the mobile infrared communication module 9 feed back signals to the truss control system, the fixed infrared communication module 8 and the mobile infrared communication module 9 adopt CC-LINK infrared communication modules, the transmission rate of manual operation and NC control signals is 2.5 Mbps, the infrared signal pair angle range is ≤1° within 100 meters and ≤2° within 50 meters.
[0030] The utility model discloses a truss production line, including main control cabinet 1, remote electric appliance cabinet 5, truss manipulator, mobile infrared communication module 9 and fixed infrared communication module 8, its characterized in that: fixed infrared communication module 8 is connected with main control cabinet 1 and mobile infrared communication module 9 with cable, and the signal interaction is carried out, realizes the stable communication of truss manipulator main control cabinet 1 and remote electric appliance cabinet 5, realizes the goal of truss production line high stability, high expansibility and low cost maintenance, cancels power and communication cable, does not need additional cable and cable tow chain, reduces potential downtime maintenance time.
[0031] The above is only the specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can easily think of various changes or replacements within the technical range disclosed by the utility model, and these should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims.
Claims
1. A wireless gantry robot, characterized by: Including main control cabinet (1) and mechanical arm body (4); The side of the main control cabinet (1) is provided with an electric brush (2), the lower part of the mechanical arm body (4) is provided with a conductive rail (3), the side of the mechanical arm body (4) is provided with a remote electric appliance cabinet (5), the side of the mechanical arm body (4) is provided with a walking beam (7), the side of the walking beam (7) is provided with an electric brush wire slot (6), one end of the walking beam (7) is provided with a fixed infrared communication module (8), and the side of the mechanical arm body (4) is provided with a mobile infrared communication module (9).
2. The wireless gantry robot of claim 1, wherein: The electric brush (2) is powered by the conductive rail (3), and the electric brush (2) is connected with the main control cabinet (1) through a cable.
3. The wireless gantry robot of claim 1, wherein: The remote electric appliance cabinet (5) is powered by the conductive rail (3), the conductive rail (3) slides on the electric brush (2), and the electric brush (2) is fixedly installed on the electric brush wire slot (6).
4. The wireless gantry robot of claim 1, wherein: The electric brush wire slot (6) is installed on the whole walking beam (7) and connected to the main control cabinet (1) by a cable.
5. The wireless gantry robot of claim 1, wherein: The fixed infrared communication module (8) is connected to the main control cabinet (1) by a cable and is signal connected with the mobile infrared communication module (9).
6. The wireless gantry robot of claim 1, wherein: The conductive rail (3) is installed below the mechanical arm body (4) through a support.