Durable land wheel

By setting annular grooves and bearing steel balls on the industrial silicon furnace floor rollers, sliding friction is converted into rolling friction. A simple screw connection structure is adopted, which solves the problem of easy wear of the bearing steel balls on the floor rollers, and realizes the rapid replacement of floor rollers and the continuous and efficient transportation of silicon packages.

CN223702170UActive Publication Date: 2025-12-23NINGXIA CRYSTAL NEW ENERGY MATERIALS CO LTD
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Patent Information

Application Number
CN202520242358.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-12-23
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

The bearing balls of existing industrial silicon furnace floor rollers are prone to deformation and wear, leading to floor roller failure and affecting the transportation efficiency of silicon packaging trucks.

Method used

Design a durable floor roller by setting an annular groove and bearing steel balls on the floor roller. The bearing steel balls in the annular groove convert sliding friction into rolling friction, reducing wear. The floor roller and bearing steel balls can be quickly replaced through a simple screw connection structure.

Benefits of technology

It enables quick replacement of the ground rollers, avoiding operational problems caused by the failure of a single ground roller, and ensuring the continuity and efficiency of silicon bag transportation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223702170U_ABST
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Abstract

The utility model discloses a durable land wheel which comprises a land roller carrier, a land roller shaft, a land roller and the like. The ground roller is movably sleeved on the outer side of the ground roller shaft, bearing steel balls attached to the outer surface of the ground roller shaft are arranged in ring grooves at the upper end and the lower end of the ground roller, and the ground roller is fixed through a ground roller gland, a ground roller steel ball base and other components. The ground roller shaft is fixed on the ground roller frame through a shaft head locking plate and a screw, and the ground roller frame is connected with the ground roller fixing bottom plate through a fixing screw. Due to the design, the ground roller and the bearing are convenient to replace, parts can be replaced only by taking down the first screw and unlocking the shaft head locking plate, and the replacement time is greatly shortened. The operation problem of the silicon package vehicle caused by the fault of a single ground roller is effectively avoided, the continuity of the pulling and transporting work of the silicon package vehicle is ensured, the overall pulling and transporting efficiency is improved, and the problems that bearing steel balls of existing ground rollers are prone to deformation and abrasion and difficult to replace when faults occur are solved.
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Description

Technical Field

[0001] This utility model relates to the field of silicon-coated vehicle guide wheels, and in particular to a durable ground wheel. Background Technology

[0002] The transportation of silicon bags for industrial silicon furnaces requires a 10t winch as the driving force. The winch's wire rope needs ground rollers for directional guidance. Each 33000KVA industrial silicon furnace uses 32 ground rollers. Due to the space limitation of the ground rollers, the bearing balls inside the ground rollers are prone to surface deformation and accelerated wear when subjected to radial forces outside their designed normal range, leading to the failure of the entire ground roller. The failure of a single ground roller can cause the silicon bag cart to deviate from its forward path, and it cannot be replaced in time, thus reducing the efficiency of silicon bag cart transportation.

[0003] Therefore, it is necessary to propose a durable ground wheel to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a durable floor roller to solve the problems of easy deformation and wear of the bearing steel balls in existing floor rollers and the difficulty in replacing faulty floor rollers.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A durable floor wheel includes a floor wheel frame, a floor wheel axle, and a floor wheel. The floor wheel frame has upper and lower ends. The two ends of the floor wheel axle are respectively installed through the upper and lower ends of the floor wheel frame. The floor wheel is movably sleeved on the outside of the floor wheel axle and is located between the upper and lower ends of the floor wheel frame. Both the upper and lower ends of the floor wheel have annular grooves. Bearing steel balls are installed in the annular grooves of the floor wheel and are in contact with the outer surface of the floor wheel axle. A floor wheel cover is fixedly installed at the upper end of the floor wheel. A floor wheel steel ball base is movably installed at the lower end of the floor wheel and rests on the bearing steel balls in the annular groove at the lower end of the floor wheel. The floor wheel steel ball base is movably installed with the floor wheel frame. The floor wheel axle passes through the floor wheel steel ball base and the floor wheel cover, and the floor wheel axle and the floor wheel steel ball base are movably engaged.

[0007] Preferably, two slots are provided on the ground roller shaft near the top, and a shaft head locking plate is engaged in the slots of the ground roller shaft. The shaft head locking plate is threaded with multiple screws, and the shaft head locking plate is fixedly connected to the ground roller frame by the screws.

[0008] Preferably, the roller cover is threaded with a second screw, and the roller cover and the roller are fixedly connected by the second screw.

[0009] Preferably, the roller frame is threaded with four fixing screws, which are evenly distributed on the roller frame. A flat spring washer is installed between the roller frame and the fixing screws. The bottom of the roller frame is provided with a roller fixing base plate, which is fixedly connected to the roller frame by fixing screws.

[0010] Preferably, the base plate for fixing the ground roller has a cavity inside, and the bottom end of the ground roller shaft extends into the cavity of the base plate for fixing the ground roller.

[0011] Preferably, a ground roller wire rope guide plate is provided on one side of the ground roller, and the ground roller wire rope guide plate is movably installed on the ground roller frame.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. When the floor roller is damaged, simply remove the screw and unlock the shaft head locking plate to easily remove the floor roller shaft and the damaged floor roller. After replacing the new floor roller or bearing steel ball, insert the shaft and limit and fix it. The operation is simple and quick, greatly shortening the replacement time.

[0014] 2. The ground wheels can be quickly replaced after component damage, effectively avoiding the operation problems of silicon bag trucks caused by the failure of a single ground wheel, ensuring the continuity of silicon bag truck transportation work, and improving the overall transportation efficiency. Attached Figure Description

[0015] Figure 1 This is a cross-sectional view of a durable ground wheel according to the present invention.

[0016] Figure 2 This is a top view structural diagram of the ground roller of this utility model.

[0017] Figure 3 This is a schematic diagram of the front view of the roller of this utility model.

[0018] In the diagram: 1. Shaft head locking plate; 2. Ground roller wire rope guide plate; 3. Ground roller fixing base plate; 4. Ground roller frame; 5. Ground roller steel ball base; 6. Ground roller cover; 7. Ground roller shaft; 8. Ground roller; 9. Fixing screw; 10. Flat spring washer; 11. Screw one; 12. Bearing steel ball; 13. Screw two. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] This utility model provides, for example Figures 1-3 A durable floor wheel is shown, comprising a floor wheel frame 4, a floor wheel axle 7, and floor wheels 8. The floor wheel frame 4 has upper and lower ends, and the two ends of the floor wheel axle 7 are respectively installed through the upper and lower ends of the floor wheel frame 4. The floor wheels 8 are movably sleeved on the outside of the floor wheel axle 7, and the floor wheels 8 are located between the upper and lower ends of the floor wheel frame 4. Both the upper and lower ends of the floor wheels 8 are provided with annular grooves, and bearing steel balls 12 are installed in the annular grooves of the floor wheels 8. 2 is in contact with the outer surface of the roller shaft 7. The upper end of the roller 8 is fixedly installed with the roller cover 6. The lower end of the roller 8 is movably installed with the roller ball base 5. The roller ball base 5 rests on the bearing ball 12 in the lower end annular groove of the roller 8. The roller ball base 5 is movably installed with the roller frame 4. The roller shaft 7 passes through the roller ball base 5 and the roller cover 6, and the roller shaft 7 and the roller ball base 5 are movably engaged.

[0021] Furthermore, two slots are provided near the top of the ground roller shaft 7. A shaft head locking piece 1 is installed in the slots of the ground roller shaft 7. The shaft head locking piece 1 is threaded with multiple screws 11. The shaft head locking piece 1 is fixedly connected to the ground roller frame 4 by the screws 11.

[0022] Furthermore, screw 213 is threaded onto the roller cover 6, and the roller cover 6 and the roller 8 are fixedly connected by screw 213.

[0023] Furthermore, four fixing screws 9 are threaded on the ground roller frame 4, and the fixing screws 9 are evenly distributed on the ground roller frame 4. A flat spring washer 10 is installed between the ground roller frame 4 and the fixing screws 9. A ground roller fixing base plate 3 is provided at the bottom of the ground roller frame 4, and the ground roller fixing base plate 3 is fixedly connected to the ground roller frame 4 by fixing screws 9.

[0024] Furthermore, the interior of the floor roller fixing base plate 3 is provided with a cavity, and the bottom end of the floor roller shaft 7 extends into the cavity of the floor roller fixing base plate 3;

[0025] Furthermore, a ground roller wire rope guide plate 2 is provided on one side of the ground roller 8, and the ground roller wire rope guide plate 2 is movably installed on the ground roller frame 4;

[0026] In this embodiment of the utility model, when the silicon wafer is being transported, the ground roller 8 becomes unusable due to damage. At this time, screw 11 is removed, the ground roller shaft 7 is taken out from the ground roller frame 4, the ground roller 8 is then removed, a new ground roller 8 is installed, and the ground roller shaft 7 is inserted. Screw 11 is used to fix and limit the ground roller shaft 7 on the ground roller frame 4 through the shaft head locking piece 1. When it is necessary to replace the bearing steel ball 12, the ground roller cover 6 and the ground roller steel ball base 5 are opened on the removed ground roller 8. The appropriate bearing steel ball 12 is selected according to the actual needs. The bearing steel ball 12 is placed in the annular grooves at the upper and lower ends of the ground roller 8. The bearing steel ball base 5 and the ground roller cover 6 are used to seal the bearing steel ball 12 in the corresponding annular groove. Then, the ground roller 8 is placed on the ground roller frame 4, the ground roller shaft 7 is inserted, and the ground roller shaft 7 is limited and fixed by the shaft head locking piece 1.

[0027] The working principle of this utility model is as follows: During the transportation of silicon wafers by the hoist wire rope, the hoist wire rope contacts the ground roller 8. The ground roller 8 rotates around the ground roller shaft 7 under the friction force, thereby guiding the wire rope and guiding the silicon wafer truck to move. The bearing steel balls 12 in the upper and lower annular grooves convert sliding friction into rolling friction and disperse radial force, reducing wear. When the ground roller 8 or the bearing steel balls 12 are damaged, the screw 11 is removed to unlock the shaft head locking piece 1, and the ground roller shaft 7 and ground roller 8 can be taken out for replacement. After replacement, they are reinstalled and fixed, thereby ensuring the continuous and stable operation of the silicon wafer truck transportation.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A durable floor wheel, comprising a floor wheel frame (4), a floor wheel axle (7), and floor wheels (8), characterized in that: The roller frame (4) has upper and lower ends. The two ends of the roller shaft (7) are respectively installed through the upper and lower ends of the roller frame (4). The roller (8) is movably sleeved on the outside of the roller shaft (7) and is located between the upper and lower ends of the roller frame (4). Both the upper and lower ends of the roller (8) are provided with annular grooves. Bearing steel balls (12) are installed in the annular grooves of the roller (8). The bearing steel balls (12) are in contact with the outer surface of the roller shaft (7). The upper end of the ground roller (8) is fixedly installed with a ground roller cover (6), and the lower end of the ground roller (8) is movably installed with a ground roller ball base (5). The ground roller ball base (5) rests on the bearing ball (12) in the lower end annular groove of the ground roller (8). The ground roller ball base (5) is movably installed with the ground roller frame (4). The ground roller shaft (7) passes through the ground roller ball base (5) and the ground roller cover (6), and the ground roller shaft (7) and the ground roller ball base (5) are movably engaged.

2. The durable ground wheel according to claim 1, characterized in that: Two slots are provided near the top of the ground roller shaft (7). A shaft head locking piece (1) is installed in the slot of the ground roller shaft (7). The shaft head locking piece (1) is threaded with multiple screws (11). The shaft head locking piece (1) is fixedly connected to the ground roller frame (4) by screws (11).

3. The durable ground wheel according to claim 1, characterized in that: The roller cover (6) is threaded with screw two (13), and the roller cover (6) and the roller (8) are fixedly connected by screw two (13).

4. The durable ground wheel according to claim 1, characterized in that: Four fixing screws (9) are threaded on the ground roller frame (4), and the fixing screws (9) are evenly distributed on the ground roller frame (4). A flat spring washer (10) is installed between the ground roller frame (4) and the fixing screws (9). A ground roller fixing base plate (3) is provided at the bottom of the ground roller frame (4), and the ground roller fixing base plate (3) is fixedly connected to the ground roller frame (4) by fixing screws (9).

5. A durable ground wheel according to claim 4, characterized in that: The ground roller fixing base plate (3) has a cavity inside, and the bottom end of the ground roller shaft (7) extends into the cavity of the ground roller fixing base plate (3).

6. A durable ground wheel according to claim 1, characterized in that: A ground roller wire rope guide plate (2) is provided on one side of the ground roller (8), and the ground roller wire rope guide plate (2) is movably installed on the ground roller frame (4).