Glass cover plate cleaning and laminating production line

By designing an automated glass cover cleaning and coating production line, the problems of large equipment investment, large number of personnel, and low material turnover efficiency were solved, maximizing the efficiency of the entire line, reducing manufacturing costs, and improving the company's competitiveness.

CN223703239UActive Publication Date: 2025-12-23HUNAN JINGBO OPTOELECTRONICS CO LTD
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Patent Information

Application Number
CN202520092376.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-23
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

The existing glass cover cleaning process involves large equipment investment, a large number of personnel, and low material turnover efficiency, resulting in high manufacturing costs.

Method used

A glass cover cleaning and coating production line was designed, including a conveying mechanism, a handling mechanism, a spraying mechanism, a brushing mechanism, a drying mechanism, and a coating mechanism. It achieves automated processing, eliminates intermediate transfer equipment and personnel, and maximizes the efficiency of the entire line.

Benefits of technology

Automation has reduced manufacturing costs, improved material turnover efficiency, and enhanced the company's core competitiveness.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223703239U_ABST
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Abstract

The utility model relates to the technical field of glass processing, in particular to a glass cover plate cleaning and laminating production line. According to the glass cover plate cleaning and film covering production line, the spraying and washing mechanisms which are sequentially mounted on the conveying mechanism and are used for spraying and washing the glass cover plate are adopted; the brushing mechanism is used for brushing the sprayed glass cover plate, the air drying mechanism is used for air-drying the brushed glass cover plate, and the film laminating mechanism is mounted at the tail end of the conveying mechanism and is used for laminating the air-dried glass cover plate. After a whole stack of trays are manually input, automatic grabbing, automatic carrying, automatic conveying, automatic spray washing, automatic brushing, automatic air drying, automatic film covering and the like are achieved, the whole-line operation efficiency is maximized, the manufacturing cost is greatly reduced, and the core competitiveness of a company can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to glass processing technical field, concretely relates to a glass cover plate cleaning and film production line. BACKGROUND

[0002] The material tray is used as the carrier to carry out the process turnover in the mobile phone glass cover plate industry rear section process, and ten glasses are placed in the material tray and arranged in two rows and five rows. Before entering the packaging process, the glasses in the material tray are inserted into the cleaning frame by the inserting frame machine first, and then are put into the ultrasonic cleaning machine to carry out the cleaning operation. The whole process needs to insert multiple inserting frame machines to insert the frame, multiple employees to start the inserting frame machine, and multiple employees to transfer materials. The machine equipment investment is large, the operation personnel investment is more, the material turnover efficiency is slow, and the overall manufacturing cost is high. SUMMARY

[0003] In order to overcome the shortcomings and deficiencies in the prior art, the utility model aims at providing a glass cover plate cleaning and film production line.

[0004] The utility model discloses a glass cover plate cleaning and film production line, including the material tray for containing glass cover plate, the conveying mechanism for conveying glass cover plate and the handling mechanism for shifting glass cover plate on the material tray to the conveying mechanism, still include the spray washing mechanism for being installed in sequence on the conveying mechanism and being used for washing glass cover plate, the brushing mechanism for being used for brushing glass cover plate after being washed and the air drying mechanism for being used for air drying glass cover plate after being brushed and install on the conveying mechanism end and be used for the film forming mechanism of film forming of glass cover plate after being dried.

[0005] Further, the conveying mechanism includes several groups of transmission pipe wheels arranged side by side in parallel and spaced apart.

[0006] Further, the number of transmission pipe wheels is five groups.

[0007] Further, the handling mechanism includes a suction mechanism for sucking or putting down the glass cover plate and a driving mechanism for driving the suction mechanism to move left and right.

[0008] Further, the suction mechanism includes a plurality of suction units arranged in a rectangular array.

[0009] Further, the number of suction units is ten, and the ten suction units are arranged in two rows and five columns.

[0010] Further, the film forming mechanism is a multi-channel film forming mechanism.

[0011] Further, the spraying mechanism comprises a spraying pipe longitudinally mounted above the conveying mechanism and a plurality of nozzles uniformly fixed at the bottom of the spraying pipe.

[0012] Further, the brushing mechanism comprises a brush roller longitudinally mounted above the conveying mechanism.

[0013] Further, the air-drying mechanism comprises an air knife longitudinally mounted above the conveying mechanism.

[0014] The glass cover plate cleaning and film coating production line of the utility model has the advantages that: the glass cover plate cleaning and film coating production line of the utility model adopts the spraying mechanism, the brushing mechanism and the air-drying mechanism which are sequentially mounted on the conveying mechanism and used for spraying and cleaning the glass cover plate, brushing the glass cover plate after spraying and cleaning and air-drying the glass cover plate after brushing, and the film coating mechanism which is mounted at the end of the conveying mechanism and used for coating the glass cover plate after air-drying, so that the intermediate rotating device and the starting and material rotating personnel are saved, the whole stack of material plates are automatically grabbed, automatically carried, automatically conveyed, automatically sprayed and cleaned, automatically brushed, automatically air-dried and automatically coated after manual input, the whole line operation efficiency is maximized, the manufacturing cost is greatly reduced, and the core competitiveness of the company can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 is the structural schematic diagram of the utility model.

[0016] Fig. 2 is the structural schematic diagram of the carrying mechanism.

[0017] The figure signs are: material plate 1, conveying mechanism 2, conveying pipe wheel 21, carrying mechanism 3, suction mechanism 31, driving mechanism 32, suction unit 33, suction plate 331, suction disc 332, spraying mechanism 4, spraying pipe 41, nozzle 42, brushing mechanism 5, brush roller 51, air-drying mechanism 6, air knife 61, film coating mechanism 7. DETAILED DESCRIPTION

[0018] In order to facilitate the understanding of those skilled in the art, the following will be combined with the embodiments and the accompanying drawings Figs. 1-2 The utility model is further explained, and the content mentioned in the embodiment is not the limitation of the utility model.

[0019] See Figs. 1-2The utility model discloses a glass cover plate cleaning and film production line, including the tray 1 for containing glass cover plate, the conveying mechanism 2 for conveying glass cover plate and the handling mechanism 3 for transferring glass cover plate on the tray 1 to the conveying mechanism 2, still including the spray washing mechanism 4 for being installed in sequence on the conveying mechanism 2 and being used for washing glass cover plate, the brush washing mechanism 5 for being used for the brush washing of glass cover plate after being washed and the air drying mechanism 6 for being used for the air drying of glass cover plate after being washed and being installed at the end of conveying mechanism 2 and being used for the film of glass cover plate after being dried.

[0020] The glass cover plate cleaning and film production line of the utility model by adopting the spray washing mechanism 4 for being installed in sequence on the conveying mechanism 2 and being used for washing glass cover plate, the brush washing mechanism 5 for being used for the brush washing of glass cover plate after being washed and the air drying mechanism 6 for being used for the air drying of glass cover plate after being washed and being installed at the end of conveying mechanism 2 and being used for the film of glass cover plate after being dried, omits the intermediate swing device and the start and the material transfer personnel, and after the manual investment whole stack tray 1 is grabbed, is automatically handled, is automatically conveyed, is automatically washed, is automatically brushed, is automatically dried and is automatically filmed, etc., realizes the maximum of whole line operation efficiency, greatly reduces manufacturing cost, and can improve the core competitiveness of company.

[0021] In the embodiment, the conveying mechanism 2 includes a plurality of groups of conveying pipe wheels 21 arranged in parallel and spaced apart side by side. The plurality of groups of conveying pipe wheels 21 can convey a plurality of rows of glass cover plates at a time, greatly improving the conveying efficiency. To achieve the best use effect of the utility model, the number of conveying pipe wheels 21 is five groups.

[0022] In the embodiment, the handling mechanism 3 includes a suction mechanism 31 for sucking or placing glass cover plates and a driving mechanism 32 for driving the suction mechanism 31 to move left and right. Further, the suction mechanism 31 includes a plurality of suction units 33 arranged in a rectangular array. Specifically, the number of suction units 33 is ten, and the ten suction units 33 are arranged in two rows and five columns. Each suction unit 33 includes a suction plate 331 and at least one suction cup 332 mounted on the bottom of each suction plate 331. The suction cup 332 sucks or places the glass cover plate. The driving mechanism 32 can be a motor driving belt or a lead screw. The number of suction plates 331 is a positive integer multiple of the number of groups of conveying pipe wheels 21. For example, when the conveying pipe wheels 21 are five groups, the number of suction plates 331 is five or ten. The suction mechanism 31 can suck and handle five or ten glass cover plates at a time. The above structure enables the suction mechanism 31 to suck and handle a row of glass cover plates to the first end of each group of conveying pipe wheels 21 at a time, greatly improving the handling efficiency.

[0023] In the embodiment, the film coating mechanism 7 is a multi-channel film coating mechanism. The multi-channel film coating mechanism 7 can coat multiple glass cover plates at a time, and the number of channels corresponds to the number of groups of the conveying pipe wheels 21. In the embodiment, the film coating mechanism 7 is a five-channel film coating mechanism 7.

[0024] In the embodiment, the spray washing mechanism 4 includes a spray pipe 41 longitudinally installed above the conveying mechanism 2 and a plurality of spray heads 42 uniformly fixed to the bottom of the spray pipe 41. The spray heads 42 are used for cleaning, and the cleaning effect is good.

[0025] In the embodiment, the brush washing mechanism 5 includes a brush roller 51 longitudinally installed above the conveying mechanism 2. The brush roller 51 is used for brushing, and the cleaning effect is good.

[0026] In the embodiment, the air drying mechanism 6 includes an air knife 61 longitudinally installed above the conveying mechanism 2. The air knife 61 is used for blowing, and the air drying effect is good.

[0027] The operation process of the glass cover plate cleaning and film coating production line of the utility model is as follows:

[0028] (1) The whole stack of material disc 1 filled with glass cover plates is manually put into the feeding position, and the conveying mechanism 3 grabs all the glass cover plates on the material disc 1 onto the conveying mechanism 2 at a time.

[0029] (2) The glass cover plates automatically flow behind the conveying mechanism 2, and continue to flow behind the conveying mechanism 2 after being processed by the spray washing mechanism 4, the brush washing mechanism 5 and the air drying mechanism 6.

[0030] (3) According to different process requirements, other mechanisms can be installed between the air drying mechanism 6 and the film coating mechanism 7 to complete different process actions.

[0031] (4) The glass cover plates continue to flow, flow into the film coating mechanism 7 at the end, complete the film coating process by the film coating mechanism 7, and then enter the next process.

[0032] The above embodiment is a preferred implementation scheme of the utility model, and the utility model can also be implemented in other ways without departing from the concept of the utility model. Any obvious replacement without departing from the concept of the utility model is within the protection scope of the utility model.

Claims

1. A glass cover plate cleaning and coating production line, comprising a tray for containing glass cover plates, a conveying mechanism for conveying the glass cover plates, and a handling mechanism for transferring the glass cover plates on the tray to the conveying mechanism, characterized in that: The glass cover plate conveying device further comprises a spraying mechanism, a brushing mechanism and a drying mechanism which are sequentially installed on the conveying mechanism and used for spraying, brushing and drying the glass cover plate respectively, and a film coating mechanism installed at the end of the conveying mechanism and used for coating the dried glass cover plate. 2.The glass cover plate cleaning film production line of claim 1, wherein: The conveying mechanism comprises several groups of conveying pipe wheels which are arranged in parallel and spaced apart. 3.The glass cover plate cleaning film production line of claim 2, characterized in that: The number of the conveying pipe wheels is five.

4. The glass cover plate cleaning and coating production line according to claim 1, characterized in that: The conveying mechanism comprises a suction mechanism used for sucking or placing the glass cover plate and a driving mechanism used for driving the suction mechanism to move left and right.

5. The glass cover plate cleaning and coating production line according to claim 4, characterized in that: The suction mechanism comprises a plurality of suction units arranged in a rectangular array.

6. The glass cover plate cleaning film production line according to claim 5, characterized in that: The number of the suction units is ten, and the ten suction units are arranged in two rows and five columns.

7. The glass cover plate cleaning and coating production line according to claim 1, characterized in that: The film coating mechanism is a multi-channel film coating mechanism. 8.The glass cover plate cleaning film production line of claim 1, wherein: The spraying mechanism comprises a spraying pipe installed longitudinally above the conveying mechanism and a plurality of nozzles uniformly fixed to the bottom of the spraying pipe. 9.The glass cover plate cleaning film production line of claim 1, wherein: The brushing mechanism comprises a brush roller installed longitudinally above the conveying mechanism. 10.The glass cover plate cleaning film production line of claim 1, wherein: The drying mechanism comprises an air knife installed longitudinally above the conveying mechanism.