High-performance carrier roller
By designing a detachable sleeve structure on the idler roller, the problem of high cost and resource waste caused by wear on the outer wall of the idler roller is solved, achieving the effects of convenient replacement and extended service life.
Patent Information
- Application Number
- CN202520308824.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-25
AI Technical Summary
The outer wall of the existing idler rollers is prone to wear in contact with the conveyor belt, resulting in high replacement costs and wasted resources.
A high-performance idler roller has been designed, including a through shaft and a roller body. A sleeve is fitted on the outer wall. The sleeve is detachable through a limiting baffle and a threaded connection. When the sleeve is worn, only the sleeve needs to be replaced, while the roller body can be reused.
It reduces replacement costs, shortens downtime, reduces resource waste, and extends the service life of the idler rollers.
Smart Images

Figure CN223704129U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a roller technology field, concretely is a kind of high-performance roller. BACKGROUND
[0002] Roller is the important component of belt conveyor, is used to support the material on the conveying belt and its, prevent the sag of conveying belt, ensure the stable transportation of material.
[0003] The outer wall of the roller in the prior art contacts the conveyor belt, which is a structure prone to wear. During use, the following disadvantages exist:
[0004] 1. High cost: the entire roller needs to be replaced after wear, increasing material and maintenance costs;
[0005] 2. Resource waste: the entire replacement results in the non-worn parts being discarded, wasting resources.
[0006] Therefore, we propose a high-performance roller. UTILITY MODEL CONTENT
[0007] (I) Technical problem solved
[0008] In view of the deficiencies of the prior art, the utility model provides a high-performance roller, which has the advantages of reducing cost, prolonging the overall service life, etc., and can effectively solve the problems in the background art.
[0009] (II) Technical scheme
[0010] To achieve the above-mentioned purpose, the utility model takes the technical scheme that a high-performance roller includes a through shaft and a roller body, the roller body is fixedly installed on the outer wall of the middle part of the through shaft, a sleeve is movably sleeved on the outer wall of the roller body, a key groove is formed on the upper end outer surface of the roller body, a key rod is fixedly installed on the upper part of the inner cavity of the sleeve, a second limiting baffle is fixedly installed on the left end outer surface of the roller body, and the second limiting baffle is fixedly installed on the outer wall of the through shaft, an external thread ring is formed on the outer wall of the right end of the through shaft, a first limiting baffle is arranged on the right end of the roller body, and an internal thread ring is formed in the middle part of the outer surface of one side of the first limiting baffle.
[0011] Preferably, the sleeve is sleeved on the outer wall of the roller body, and the key rod is inserted into the key groove.
[0012] Preferably, the first limiting baffle is threadedly connected with the position of the external thread ring in the through shaft through the internal thread ring.
[0013] Preferably, an installation hole is formed in the outer surface of the side close to the sleeve of the second limiting baffle, and a compression spring is arranged in the installation hole.
[0014] Preferably, one end of the compression spring is fixedly connected with one end of the mounting hole, and the other end of the compression spring is fixedly provided with a movable pin, and one end of the movable pin extends into the mounting hole.
[0015] Preferably, the outer wall of the movable pin is in sliding connection with the mounting hole, and one end of the movable pin is elastically connected with one end of the mounting hole through the compression spring.
[0016] (Three) beneficial effects
[0017] Compared with the prior art, the utility model provides a high performance carrier roller has the following beneficial effects:
[0018] 1、 this high performance carrier roller, after wearing, only need to replace the sleeve, do not need to replace the whole carrier roller, save material and expense.
[0019] 2、 this high performance carrier roller, replace the sleeve than replace the whole carrier roller more quickly, shorten the downtime, improve efficiency.
[0020] 3、 this high performance carrier roller, roll body can be reused, reduce resource waste, prolong the overall service life. DETAILED DESCRIPTION
[0021] Figure 1 It is the whole structure schematic view of a high performance carrier roller of the utility model.
[0022] Figure 2 It is the local structure schematic view of a high performance carrier roller of the utility model.
[0023] Figure 3 It is the structure schematic view of the through shaft and the roll body in a high performance carrier roller of the utility model.
[0024] Figure 4 It is the structure schematic view of the first limit baffle in a high performance carrier roller of the utility model.
[0025] In the drawing: 1, sleeve;2, through shaft;3, first limit baffle;4, outer thread ring;5, roll body;6, keyway;7, key rod;8, second limit baffle;9, mounting hole;10, compression spring;11, movable pin;12, inner thread ring. SPECIFIC EMBODIMENTS
[0026] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0027] The embodiment is a high performance carrier roller.
[0028] As Figures 1-4As shown, the device includes a through shaft 2 and a roller body 5. The roller body 5 is fixedly installed on the outer wall of the middle part of the through shaft 2. A sleeve 1 is movably sleeved on the outer wall of the roller body 5. A keyway 6 is opened on the upper outer surface of the roller body 5. A key rod 7 is fixedly installed on the upper part of the inner cavity of the sleeve 1. A second limiting baffle 8 is fixedly installed on the outer surface of the left end of the roller body 5, and the second limiting baffle 8 is fixedly installed on the outer wall of the through shaft 2. An external thread ring 4 is opened on the outer wall of the right end of the through shaft 2. A first limiting baffle 3 is provided on the right end of the roller body 5. An internal thread ring 12 is opened in the middle of the outer surface of one side of the first limiting baffle 3.
[0029] After the sleeve 1 is fitted onto the outer wall of the roller body 5, the key rod 7 is inserted into the keyway 6; the first limiting baffle 3 is threadedly connected to the position of the external thread ring 4 in the through shaft 2 through the internal thread ring 12; the second limiting baffle 8 has a mounting hole 9 on the outer surface of the side near the sleeve 1, and a compression spring 10 is installed in the mounting hole 9; one end of the outer surface of the compression spring 10 is fixedly connected to one end of the mounting hole 9, and a movable pin 11 is fixedly installed on the other end of the outer surface of the compression spring 10, with one end of the movable pin 11 extending into the mounting hole 9; the outer wall of the movable pin 11 is slidably connected to the mounting hole 9, and one end of the outer surface of the movable pin 11 is elastically connected to one end of the mounting hole 9 through the compression spring 10.
[0030] It should be noted that this utility model is a high-performance idler roller. A sleeve 1 is installed on the outer wall of the roller body 5. After wear, only the sleeve 1 needs to be replaced, instead of replacing the entire idler roller, saving materials and costs, and improving the overall service life. Replacing the sleeve 1 is faster than replacing the entire idler roller, shortening downtime and improving efficiency. Moreover, the roller body 5 can be reused, reducing resource waste and extending the overall service life. When installing the sleeve 1, the sleeve 1 is fitted onto the outer wall of the roller body 5, and the key 7 on the inner wall of the sleeve 1 is inserted into the keyway 6, improving the stability between the sleeve 1 and the roller body 5 and preventing relative rotation. One end of the external threaded ring 4 presses against the movable pin 11 on one side of the second limiting baffle 8. The movable pin 11 presses against the compression spring 10 along the mounting hole 9. The second limiting baffle 8 limits one end of the sleeve 1. Then, the first limiting baffle 3 is installed and threaded to the position of the external threaded ring 4 of the through shaft 2. The first limiting baffle 3 limits the other end of the sleeve 1. At this time, the compression spring 10 is compressed. The reaction force of the compression spring 10 increases the stability of the threaded connection between the first limiting baffle 3 and the through shaft 2, and eliminates the looseness after the threaded connection.
[0031] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A high-performance idler roller, comprising a through shaft (2) and a roller body (5), characterized in that: The roller body (5) is fixedly installed on the outer wall of the middle part of the through shaft (2). The outer wall of the roller body (5) is movably fitted with a sleeve (1). The upper outer surface of the roller body (5) is provided with a keyway (6). The upper part of the inner cavity of the sleeve (1) is fixedly installed with a key rod (7). The outer surface of the left end of the roller body (5) is fixedly installed with a second limiting baffle (8). The second limiting baffle (8) is fixedly installed on the outer wall of the through shaft (2). The outer wall of the right end of the through shaft (2) is provided with an external thread ring (4). The right end of the roller body (5) is provided with a first limiting baffle (3). The middle part of the outer surface of one side of the first limiting baffle (3) is provided with an internal thread ring (12).
2. The high-performance idler roller according to claim 1, characterized in that: After the sleeve (1) is fitted onto the outer wall of the roller body (5), the key rod (7) is inserted into the keyway (6).
3. A high-performance idler roller according to claim 2, characterized in that: The first limiting baffle (3) is threadedly connected to the position of the external thread ring (4) in the through shaft (2) via the internal thread ring (12).
4. A high-performance idler roller according to claim 3, characterized in that: The second limiting baffle (8) has an installation hole (9) on its outer surface near the sleeve (1), and a compression spring (10) is provided in the installation hole (9).
5. A high-performance idler roller according to claim 4, characterized in that: One end of the compression spring (10) is fixedly connected to one end of the mounting hole (9), and a movable pin (11) is fixedly installed on the other end of the compression spring (10), with one end of the movable pin (11) extending into the mounting hole (9).
6. A high-performance idler roller according to claim 5, characterized in that: The outer wall of the movable pin (11) is slidably connected to the mounting hole (9), and one end of the outer surface of the movable pin (11) is elastically connected to one end of the mounting hole (9) through a compression spring (10).