Flow production line takt device

Abstract

The utility model discloses a flow production line takt device which comprises a belt conveyor and a machine frame, a plurality of workbenches are fixedly connected to the two sides of the belt conveyor, takt lamps are fixedly installed on the tops of the workbenches, a takt device control box is fixedly installed on one side of the belt conveyor, and the takt device control box is fixedly installed on the other side of the belt conveyor. A vertical rod is fixedly connected into the machine frame, the outer wall of the vertical rod is rotationally sleeved with a sleeve, the bottom of the sleeve is fixedly connected with a rotating seat, and the top of the rotating seat is fixedly connected with a plurality of object dividing plates. Through the arrangement of the machine frame, the vertical rod, the sleeve, the rotating seat, the material dividing plate, the fixed seat, the fan-shaped blanking groove, the T-shaped ring, the gear ring, the motor, the gear and the display screen, materials are intermittently fed, and the material supply rhythm is controlled; according to the set takt time, the product placing takt time is tidy and uniform, the takt instruction effect is achieved through prompt of the takt lamp, and the overall production efficiency and productivity are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to loudspeaker manufacturing technical field especially relates to a flow production line rhythm device. BACKGROUND

[0002] In the modern production line operation of loudspeaker, there are many challenges and needs. With the increasing demand of market for loudspeaker products and the development of product diversification, the production line needs to have efficient, stable and flexible production capacity. The traditional production mode often relies on manual experience to control the production rhythm, which is difficult to realize accurate rhythm control, and is easy to cause low production efficiency, unstable product quality and resource waste and other problems. For example, if the material supply and processing speed are not matched between different production processes, it may cause the production line to stop waiting or the processing link to accumulate semi-finished products, affecting the overall production efficiency and capacity, therefore we propose a flow production line rhythm device to solve the above problems. SUMMARY

[0003] The utility model discloses a flow production line rhythm device to solve the shortcoming of prior art.

[0004] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0005] A flow production line rhythm device, including belt conveyor and machine frame, the both sides of belt conveyor are all fixedly connected with a plurality of workstations, the top of workstation is fixedly installed with rhythm lamp, the side of belt conveyor is fixedly installed with rhythm device control box, the inside of machine frame is fixedly connected with vertical rod, the outer wall of vertical rod is rotatably provided with sleeve, the bottom of sleeve is fixedly connected with rotating seat, the top of rotating seat is fixedly connected with a plurality of material distribution plates, one end of a plurality of material distribution plates is fixedly connected with the outer wall of sleeve, the bottom of rotating seat is rotatably connected with fixed seat, the bottom of fixed seat is fixedly connected with the top of machine frame, the outer wall of fixed seat is provided with fan-shaped blanking groove, the top of machine frame is equipped with feeding mechanism, the top of vertical rod is fixedly connected with display screen.

[0006] Preferably, the feeding mechanism comprises a T-shaped ring, a through hole is formed in the outer wall of the rotating seat, the inner wall of the through hole is rotatably connected with the outer wall of the T-shaped ring, a gear ring is fixedly sleeved on the outer wall of the T-shaped ring, a motor is fixedly connected in the inside of the machine frame, a gear wheel is fixedly connected on the top of the output shaft of the motor, and the gear wheel is meshedly connected with the gear ring. The feeding mechanism is provided to intermittently feed the material. The existing encoder is installed on the outer wall of the motor output shaft, and the encoder detects the rotation angle of the motor output shaft.

[0007] Preferably, the inside of the rhythm device control box is fixedly connected with an air switch, the inside of the rhythm device control box is fixedly connected with a power supply, the inside of the rhythm device control box is fixedly connected with a plurality of terminals, and the inside of the rhythm device control box is fixedly connected with a PLC controller.

[0008] Preferably, the outer wall of the fixing seat is provided with a through hole, and the inner wall of the through hole is rotationally connected with the outer wall of the vertical rod.

[0009] Preferably, the fan-shaped blanking groove is located above the belt conveyor.

[0010] Preferably, the inner wall of the T-shaped ring is rotationally connected with the outer wall of the vertical rod.

[0011] Compared with the prior art, the utility model has the advantages that:

[0012] The utility model discloses a kind of intermittent feeding of material, control material supply rhythm by being provided with machine frame, vertical rod, sleeve, rotating seat, part material plate, fixing seat, fan-shaped blanking groove, T-shaped ring, gear ring, motor, gear and display screen;According to the set rhythm time, make product placement rhythm time neat and uniform, through the prompt of rhythm lamp, play the role of rhythm instruction, improve overall production efficiency and capacity. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme of the utility model, the following will be briefly introduced to the drawings needed to be used in specific implementation manner, obviously, the drawings in the following description only some embodiments of the utility model, for those skilled in the art, without creative labor, other drawings can also be obtained according to these drawings.

[0014] Figure 1 It is a kind of overhead structure schematic diagram of flow production line rhythm device for the utility model proposes;

[0015] Figure 2 It is air switch, power supply, terminal and PLC controller structure schematic diagram of flow production line rhythm device for the utility model proposes;

[0016] Figure 3 It is part sectional structure schematic diagram of flow production line rhythm device for the utility model proposes;

[0017] Figure 4 It is part solid structure schematic diagram of flow production line rhythm device for the utility model proposes.

[0018] In the diagram: 1. Belt conveyor; 2. Workbench; 3. Cyclic device control box; 4. Air switch; 5. Power supply; 6. Terminal; 7. PLC controller; 8. Frame; 9. Upright pole; 10. Sleeve; 11. Rotating seat; 12. Dividing plate; 13. Fixed seat; 14. Fan-shaped chute; 15. T-ring; 16. Gear ring; 17. Motor; 18. Gear; 19. Display screen. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] Depend on Figures 1-4 As shown, a cycle time device for a production line is disclosed, comprising a belt conveyor 1 and a frame 8. Multiple workbenches 2 are fixedly connected to both sides of the belt conveyor 1. A cycle time light is fixedly installed on the top of each workbench 2, serving as a light alarm. A cycle time device control box 3 is fixedly installed on one side of the belt conveyor 1. An air switch 4 is fixedly connected inside the cycle time device control box 3, primarily for overload and short-circuit protection. A power supply 5 is fixedly connected inside the cycle time device control box 3. Multiple terminals 6 are fixedly connected inside the cycle time device control box 3. A PLC controller 7 is fixedly connected inside the cycle time device control box 3. The control circuit of the PLC controller 7 can be easily implemented by those skilled in the art through simple programming.

[0021] A vertical rod 9 is fixedly connected inside the frame 8. A sleeve 10 is rotatably sleeved on the outer wall of the vertical rod 9. A rotating seat 11 is fixedly connected to the bottom of the sleeve 10. Multiple dividing plates 12 are fixedly connected to the top of the rotating seat 11. The rotation of the rotating seat 11 drives the sleeve 10 and the multiple dividing plates 12 to rotate, thereby achieving the purpose of intermittent conveying of the separated materials. One end of each of the multiple dividing plates 12 is fixedly connected to the outer wall of the sleeve 10.

[0022] A fixed seat 13 is rotatably connected to the bottom of the rotating seat 11. A through hole is provided on the outer wall of the fixed seat 13. The inner wall of the through hole is rotatably connected to the outer wall of the upright 9. The bottom of the fixed seat 13 is fixedly connected to the top of the frame 8. A fan-shaped material drop chute 14 is provided on the outer wall of the fixed seat 13. The fan-shaped material drop chute 14 is located above the belt conveyor 1. When the material moves into the fan-shaped material drop chute 14, it falls into the conveying start end of the belt conveyor 1. A display screen 19 is fixedly connected to the top of the upright 9. The display screen 19 is used to count the material and to intuitively understand the processing status of the material.

[0023] The top of the machine frame 8 is provided with a feeding mechanism, the feeding mechanism comprises a T-shaped ring 15, a through hole is formed in the outer wall of the rotating seat 11, the inner wall of the through hole is rotationally connected with the outer wall of the T-shaped ring 15, the inner wall of the T-shaped ring 15 is rotationally connected with the outer wall of the vertical rod 9, the outer wall of the T-shaped ring 15 is fixedly connected with a tooth ring 16, the inside of the machine frame 8 is fixedly connected with a motor 17, the top of the output shaft of the motor 17 is fixedly connected with a gear 18, the gear 18 is in meshing connection with the tooth ring 16, the gear 18 drives the tooth ring 16 to rotate, the tooth ring 16 drives the T-shaped ring 15 to rotate, and the T-shaped ring 15 drives the rotating seat 11 to rotate.

[0024] Principle: in use, the motor 17 drives the gear 18 to rotate, the gear 18 drives the tooth ring 16 to rotate, the tooth ring 16 drives the T-shaped ring 15 to rotate, and the T-shaped ring 15 drives the rotating seat 11 to rotate, and the materials are placed between the plurality of material distribution plates 12, and sequentially enter the fan-shaped material falling groove 14 along with the rotation of the plurality of material distribution plates 12, and since the bottom is not supported, the materials fall from the fan-shaped material falling groove 14 onto the belt conveyor 1, the belt conveyor 1 is operated, the assembly line is opened, the conversion switch on the rhythm device control box 3 is rotated to the ON state in advance, the rhythm time is set on the panel of the PLC controller 7 (the time can be adjusted to output to different groups according to process requirements), according to the set rhythm time, the PLC controller 7 sends signals to the rhythm lamps on the workbenches 2 on both sides of the assembly line at regular intervals, at this time the rhythm lamp is green and the buzzer alarm is on, after the operator receives the indication of the rhythm lamp, the product whose current process operation has been completed is placed on the assembly line, the same group of operators also operate (A1-A4 or A5-A8 are indicated to operate, and the products are placed in rhythm time), the rhythm lamp and the alarm are kept on for a certain time and then automatically reset, and the PLC controller 7 starts the next round of rhythm instruction sending preparation.

[0025] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here, and the components known by the person skilled in the art are known or obtained by conventional experimental methods.

[0026] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A cycle time device for a production line, comprising a belt conveyor (1) and a frame (8), characterized in that, Multiple workbenches (2) are fixedly connected to both sides of the belt conveyor (1). A beat light is fixedly installed on the top of the workbench (2). A beat device control box (3) is fixedly installed on one side of the belt conveyor (1). A vertical pole (9) is fixedly connected inside the frame (8). A sleeve (10) is rotatably fitted on the outer wall of the vertical pole (9). A rotating seat (11) is fixedly connected to the bottom of the sleeve (10). Multiple dividing plates (12) are fixedly connected to the top of the rotating seat (11). One end of each dividing plate (12) is fixedly connected to the outer wall of the sleeve (10). A fixed seat (13) is rotatably connected to the bottom of the rotating seat (11). The bottom of the fixed seat (13) is fixedly connected to the top of the frame (8). A fan-shaped material drop chute (14) is opened on the outer wall of the fixed seat (13). A feeding mechanism is provided on the top of the frame (8). A display screen (19) is fixedly connected to the top of the vertical pole (9).

2. The cycle time device for a production line according to claim 1, characterized in that, The feeding mechanism includes a T-ring (15), and the outer wall of the rotating seat (11) is provided with a through hole. The inner wall of the through hole is rotatably connected to the outer wall of the T-ring (15). A toothed ring (16) is fixedly sleeved on the outer wall of the T-ring (15). A motor (17) is fixedly connected inside the frame (8). A gear (18) is fixedly connected to the top of the output shaft of the motor (17). The gear (18) and the toothed ring (16) are meshed together.

3. The cycle time device for a production line according to claim 1, characterized in that, An air switch (4) is fixedly connected inside the beat device control box (3), a power supply (5) is fixedly connected inside the beat device control box (3), multiple terminals (6) are fixedly connected inside the beat device control box (3), and a PLC controller (7) is fixedly connected inside the beat device control box (3).

4. The cycle time device for a production line according to claim 1, characterized in that, The outer wall of the fixed base (13) is provided with a through hole, and the inner wall of the through hole is rotatably connected to the outer wall of the upright (9).

5. The cycle time device for a production line according to claim 1, characterized in that, The fan-shaped material drop chute (14) is located above the belt conveyor (1).

6. The cycle time device for a production line according to claim 2, characterized in that, The inner wall of the T-ring (15) is rotatably connected to the outer wall of the upright (9).

Images