Turnover device for autoclaved aerated concrete block processing
By designing a turning device for autoclaved aerated concrete (AAC) blocks, and utilizing an electric cylinder and motor-driven pressing and turning mechanism, the problem of block slippage during the turning process was solved, achieving stable turning and reducing the damage rate.
Patent Information
- Application Number
- CN202520239525.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-15
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-15
AI Technical Summary
Autoclaved aerated concrete blocks are prone to slipping during the turning process, leading to an increased damage rate.
A device for processing and turning autoclaved aerated concrete blocks is designed. The block is pressed and fixed by an electric cylinder and a clamping mechanism, and the block is turned by a motor-driven rotating shaft and pulley assembly, ensuring the stability of the block during the turning process.
This effectively prevents blocks from falling off during the flipping process, reduces the damage rate, and ensures the stability and efficiency of the flipping.
Smart Images

Figure CN223704202U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of concrete block turning technology, specifically a device for turning over autoclaved aerated concrete blocks. Background Technology
[0002] Autoclaved aerated concrete (AAC) blocks are porous concrete products made from fly ash, lime, cement, gypsum, slag, and other main raw materials, with the addition of appropriate amounts of foaming agents, regulators, and bubble stabilizers, through processes such as batching, mixing, pouring, static curing, cutting, and high-pressure autoclaving.
[0003] Currently, autoclaved aerated concrete (AAC) blocks need to be flipped during production to facilitate subsequent steam curing. However, during the flipping process, they may not be clamped securely and slip out, increasing the damage rate. Therefore, an AAC block processing flipping device is designed. Utility Model Content
[0004] To address the aforementioned problems, the purpose of this invention is to provide a device for processing and turning autoclaved aerated concrete blocks, thereby resolving the issues raised in the background section.
[0005] To achieve the above objectives, this utility model proposes a processing and turning device for autoclaved aerated concrete blocks, including a mounting frame. Two fixing plates are fixedly installed on one side of the mounting frame. A fixing shaft that passes through and extends to the outside of one of the fixing plates is rotatably connected to one side of the fixing plate. Two mounting plates are fixedly installed on the outer ring of the fixing shaft.
[0006] One side of the mounting plate is provided with a clamping mechanism, which includes an electric cylinder, a pressure plate, a fixing rod, and a U-shaped frame. Electric cylinders are fixedly installed on the opposite sides of the two mounting plates. The output shafts of the two electric cylinders are fixedly installed with U-shaped frames that are slidably connected to the mounting plates. Three fixing rods are fixedly installed at the bottom of the U-shaped frame, and a pressure plate is fixedly installed at the bottom end of each of the three fixing rods.
[0007] In one example, each of the two mounting plates has a groove on its opposite side, and the inner walls of the two grooves are slidably connected to a slider fixed to the U-shaped frame.
[0008] In one example, a placement plate is fixedly mounted on one side of the two mounting plates that are close to each other, and a partition is fixedly mounted on one side of the placement plate.
[0009] In one example, a motor is fixedly mounted on one side of one of the fixed plates, and a rotating shaft is fixedly mounted on the output shaft of the motor, with the rotating shaft passing through and extending beyond the fixed plate.
[0010] In one example, a pulley assembly is fixedly mounted on one end of the shaft, and the other end of the pulley assembly is fixedly connected to a fixed shaft.
[0011] In one example, a conveyor belt is fixedly mounted on the inner wall of the mounting frame.
[0012] The autoclaved aerated concrete block processing and turning device proposed in this utility model can bring the following beneficial effects:
[0013] 1. This autoclaved aerated concrete (AAC) block processing and turning device uses an electric cylinder to drive a U-shaped frame downwards, and a fixed rod to drive a pressure plate downwards, thereby pressing the blocks on the plate to prevent them from becoming unstable and falling off during turning. The pressure plate presses the blocks firmly, making it easier to turn them later and reducing the damage rate.
[0014] 2. The autoclaved aerated concrete block processing and turning device starts by starting a motor to drive the rotating shaft to rotate, and drives the fixed shaft to rotate through the pulley set, which in turn drives the mounting plate to rotate. When the mounting plate rotates the block on the plate to fit with the conveyor belt, the block can be turned over. Attached Figure Description
[0015] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the mounting plate structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the pressure plate structure of this utility model.
[0019] In the diagram: 1. Mounting frame; 2. Conveyor belt; 3. Fixing plate; 4. Fixing shaft; 5. Placement plate; 6. Partition plate; 7. U-shaped frame; 8. Fixing rod; 9. Pressure plate; 10. Electric cylinder; 11. Pulley assembly; 12. Rotating shaft; 13. Motor; 14. Slide groove; 15. Slider; 16. Mounting plate. Detailed Implementation
[0020] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings.
[0021] like Figures 1-3As shown, an embodiment of this utility model proposes a turning device for processing autoclaved aerated concrete blocks, including a mounting frame 1. Two fixing plates 3 are fixedly installed on one side of the mounting frame 1. A fixing shaft 4 that passes through and extends to the outside of one fixing plate 3 is rotatably connected to one side of one fixing plate 3. Two mounting plates 16 are fixedly installed on the outer ring of the fixing shaft 4.
[0022] A clamping mechanism is provided on one side of the mounting plate 16, and the clamping mechanism includes an electric cylinder 10, a pressure plate 9, a fixing rod 8 and a U-shaped frame 7. An electric cylinder 10 is fixedly installed on the side of the two mounting plates 16 that is far apart from each other. The output shafts of the two electric cylinders 10 are fixedly installed with a U-shaped frame 7 that is slidably connected to the mounting plate 16. Three fixing rods 8 are fixedly installed at the bottom of the U-shaped frame 7, and a pressure plate 9 is fixedly installed at the bottom end of each of the three fixing rods 8.
[0023] Specifically, each of the two mounting plates 16 has a sliding groove 14 on the side away from each other. The inner walls of the two sliding grooves 14 are slidably connected to sliders 15 that are fixed to the U-shaped frame 7. The sliders 15 are slidably connected to the sliding grooves 14, and the sliders 15 are fixed to the U-shaped frame 7.
[0024] Specifically, a placement plate 5 is fixedly installed on one side of the two mounting plates 16 that are close to each other, and a partition 6 is fixedly installed on one side of the placement plate 5. The block is placed through the placement plate 5, and the partition 6 separates the placed block.
[0025] Specifically, a motor 13 is fixedly installed on one side of one of the fixed plates 3. A rotating shaft 12 is fixedly installed on the output shaft of the motor 13. The rotating shaft 12 passes through and extends to the outside of the fixed plate 3. The motor 13 drives the rotating shaft 12 to rotate, and the rotation of the rotating shaft 12 drives the pulley group 11 to drive.
[0026] Specifically, a pulley set 11 is fixedly installed at one end of the rotating shaft 12, and the other end of the pulley set 11 is fixedly connected to the fixed shaft 4, so that the outer ring of the rotating shaft 12 and the fixed shaft 4 are connected by the pulley set 11.
[0027] Specifically, a conveyor belt 2 is fixedly installed on the inner wall of the mounting frame 1, and the flipped blocks are transported by the conveyor belt 2.
[0028] Working principle: The block is placed on the placement plate 5 and attached to the partition plate 6. Then, the electric cylinder 10 is started to drive the U-shaped frame 7 to move downwards, and the pressure plate 9 is moved downwards through the fixed rod 8, thus pressing the block on the placement plate 5 to prevent it from becoming unstable and falling off during flipping. The pressure plate 9 presses it firmly. Then, the motor 13 is started to drive the rotating shaft 12 to rotate, and the fixed shaft 4 is driven to rotate through the pulley group 11, which in turn drives the mounting plate 16 to rotate. The rotation of the mounting plate 16 rotates the block on the placement plate 5 until it is attached to the conveyor belt 2, at which point the block can be flipped, which is convenient for subsequent processing. After flipping, the electric cylinder 10 is turned off, and then the motor 13 reverses to return the placement plate 5 to the initial position, which is convenient for subsequent flipping.
[0029] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to interchangeably. Each embodiment focuses on describing the differences from other embodiments. In particular, the system embodiments are basically similar to the method embodiments, so the description is relatively simple; relevant parts can be referred to the descriptions in the method embodiments.
[0030] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.
Claims
1. A device for processing and turning autoclaved aerated concrete blocks, comprising a mounting frame (1), wherein two fixing plates (3) are fixedly installed on one side of the mounting frame (1), and a fixing shaft (4) is rotatably connected to one side of one of the fixing plates (3) and extends through and to the outside of the fixing plate (3), wherein two mounting plates (16) are fixedly installed on the outer ring of the fixing shaft (4); Its features are: A clamping mechanism is provided on one side of the mounting plate (16), and the clamping mechanism includes an electric cylinder (10), a pressure plate (9), a fixing rod (8) and a U-shaped frame (7). An electric cylinder (10) is fixedly installed on the side of the two mounting plates (16) that is far apart from each other. The output shaft of the two electric cylinders (10) is fixedly installed with a U-shaped frame (7) that is slidably connected to the mounting plate (16). Three fixing rods (8) are fixedly installed at the bottom of the U-shaped frame (7), and a pressure plate (9) is fixedly installed at the bottom end of the three fixing rods (8).
2. The autoclaved aerated concrete block processing and turning device according to claim 1, characterized in that: Each of the two mounting plates (16) has a groove (14) on the side away from each other, and the inner wall of each groove (14) is slidably connected to a slider (15) fixed to the U-shaped frame (7).
3. The autoclaved aerated concrete block processing and turning device according to claim 2, characterized in that: A placement plate (5) is fixedly installed on one side of the two mounting plates (16) that are close to each other, and a partition plate (6) is fixedly installed on one side of the placement plate (5).
4. The autoclaved aerated concrete block processing and turning device according to claim 1, characterized in that: A motor (13) is fixedly installed on one side of one of the fixed plates (3), and a rotating shaft (12) is fixedly installed on the output shaft of the motor (13), and the rotating shaft (12) passes through and extends to the outside of the fixed plate (3).
5. The autoclaved aerated concrete block processing and turning device according to claim 4, characterized in that: One end of the rotating shaft (12) is fixedly mounted with a pulley assembly (11), and the other end of the pulley assembly (11) is fixedly connected to the fixed shaft (4).
6. The autoclaved aerated concrete block processing and turning device according to claim 1, characterized in that: The inner wall of the mounting frame (1) is fixedly provided with a conveyor belt (2).