Full-automatic filling and cap screwing all-in-one machine
The design of a fully automatic filling and capping machine has enabled the automated production of bottles and caps, solving the problems of high cost and slow efficiency of existing equipment and improving the efficiency of small-batch production.
Patent Information
- Application Number
- CN202520365073.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-03-04
AI Technical Summary
Existing production equipment is costly and inefficient in small-batch production, making it difficult to meet the requirements of small-batch processing.
Design a fully automatic filling and capping integrated machine, including a frame, turntable, liquid injection component, cap feeding component, capping component and unloading component, to realize automatic bottle feeding, filling, cap feeding, assembly and unloading, and use lifting drive component, rotation drive component, opening and closing drive component and gripper for rapid assembly.
It has enabled automated production of bottle bodies and caps, reduced production costs, improved production efficiency, and met the needs of small-batch processing.
Smart Images

Figure CN223705211U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic assembly technology of bottle body and cap body, and in particular to a fully automatic filling and capping machine. Background Technology
[0002] Filling bottles with external materials and assembling caps with bottles are common production processes. The production process requires the following steps: bottle loading, filling, cap loading, cap and bottle assembly, and unloading. Existing production equipment has the disadvantages of slow efficiency and high cost, and cannot meet the requirements of small-batch processing, so it needs to be improved. Summary of the Invention
[0003] In order to overcome the shortcomings of high cost and slow efficiency in small-batch production in the existing technology, the purpose of this utility model is to provide a fully automatic filling and capping machine that reduces production costs and improves production efficiency.
[0004] To achieve the above objectives, the technical solution of this utility model is as follows:
[0005] A fully automatic filling and capping machine includes a frame, a turntable, a liquid injection assembly, a cap feeding assembly, a capping assembly, and a feeding assembly;
[0006] The turntable is rotatably connected to the frame, and the turntable is provided with a number of slots;
[0007] The liquid injection assembly, cap feeding assembly, capping assembly, and feeding assembly are arranged sequentially along the rotation direction of the turntable;
[0008] The capping assembly includes a mounting plate, a clamping assembly, and a rotating assembly. The mounting plate is mounted on the frame and located above the turntable, and the clamping assembly is mounted on the mounting plate and located close to the turntable.
[0009] The rotating assembly includes a lifting drive, a rotating drive, an opening and closing drive, and several grippers. The lifting drive is mounted on the mounting plate and drives the rotating drive to move up and down. The rotating drive drives the opening and closing drive to rotate. The opening and closing drive drives the grippers to open and close.
[0010] Furthermore, the clamping assembly includes a telescopic cylinder and a bottle clamping component. The telescopic cylinder is mounted on the mounting plate, and the telescopic cylinder drives the bottle clamping component to clamp the external bottle.
[0011] Furthermore, the turntable includes an outer ring body, an inner ring body, and a turntable drive component. The outer ring body is fixedly connected to the frame, the turntable drive component is disposed on the frame and drives the inner ring body to rotate, and the slot is disposed on the inner ring body.
[0012] Furthermore, the outer ring body is provided with a notch, and the feeding assembly includes a material guide, which is connected to the notch.
[0013] Furthermore, the feeding assembly also includes a baffle, which is connected to the guide. The baffle has an inner cavity, one end of the guide communicates with a notch, and the other end of the guide is located inside the inner cavity.
[0014] Furthermore, the cover feeding assembly includes a material trough, a left arc member, and a right arc member. The left arc member and the right arc member are both located at the discharge end of the material trough, and the left arc member and the right arc member are both inclined toward the central axis of the material trough.
[0015] Furthermore, the cover feeding assembly also includes a movable pressure plate, one end of which is slidably connected to the material trough, and the other end of which is located above the left and right arc parts.
[0016] The beneficial effects of this utility model are as follows: by setting up a frame, turntable, liquid injection component, cap feeding component, capping component and unloading component, the automatic feeding and filling of external bottles, the automatic feeding of external caps and their assembly and unloading with the bottles are realized, thus achieving the purpose of automated production. The capping component includes a lifting drive component, a rotating drive component, an opening and closing drive component and several grippers, so as to realize the purpose of rapid assembly of external caps and external bottles. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a partial structural schematic diagram of the present invention;
[0019] Figure 3 This is a three-dimensional structural diagram of the cap screw assembly of this utility model;
[0020] Figure 4 This is a schematic diagram of the disassembled structure of the capping assembly of this utility model;
[0021] Figure 5 This is a schematic diagram of the working structure of the cover feeding assembly of this utility model;
[0022] Figure 6 This is a schematic diagram of the cover feeding assembly of this utility model.
[0023] The reference numerals in the figures include:
[0024] 1—Rack 2—Turntable 21—Card Slot
[0025] 201—Outer ring body; 2011—Gap; 202—Inner ring body
[0026] 3—Injection assembly; 4—Cap feeding assembly; 41—Material trough
[0027] 42—Left arc component; 43—Right arc component; 44—Modible pressure plate
[0028] 5—Cap assembly; 51—Mounting plate; 52—Clamping assembly
[0029] 521—Telescopic cylinder; 522—Bottle clamping component; 53—Rotating assembly
[0030] 531—Lifting drive component; 532—Rotation drive component; 533—Opening and closing drive component
[0031] 534—Gripper 6—Unloading assembly 61—Guide component
[0032] 62—Blocking component; 621—Inner cavity; 100—Bottle body
[0033] 200—Lid body. Detailed Implementation
[0034] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and accompanying drawings. The content mentioned in the embodiments is not intended to limit the present invention.
[0035] Please see Figures 1 to 6 The present invention relates to a fully automatic filling and capping integrated machine, comprising a frame 1, a turntable 2, a liquid injection component 3, a cap feeding component 4, a capping component 5, and a feeding component 6;
[0036] The turntable 2 is rotatably connected to the frame 1, and the turntable 2 is provided with a plurality of slots 21;
[0037] The liquid injection assembly 3, the cap feeding assembly 4, the cap screwing assembly 5, and the feeding assembly 6 are arranged sequentially along the rotation direction of the turntable 2;
[0038] The capping assembly 5 includes a mounting plate 51, a clamping assembly 52, and a rotating assembly 53. The mounting plate 51 is disposed on the frame 1 and located above the turntable 2. The clamping assembly 52 is disposed on the mounting plate 51 and located close to the turntable 2.
[0039] The rotating assembly 53 includes a lifting drive 531, a rotating drive 532, an opening and closing drive 533, and a plurality of grippers 534. The lifting drive 531 is mounted on the mounting plate 51 and drives the rotating drive 532 to rise and fall. The rotating drive 532 drives the opening and closing drive 533 to rotate. The opening and closing drive 533 drives the grippers 534 to open and close.
[0040] Specifically, in this embodiment, a turntable 2 is installed on the upper surface of the frame 1. The turntable 2 has several slots 21, which are arranged in a circular array along the central axis of the turntable 2. One external bottle 100 is placed in each slot 21. The turntable 2 rotates clockwise. The frame 1 is also equipped with a liquid injection assembly 3, a cap feeding assembly 4, a capping assembly 5, and a feeding assembly 6. First, the external bottles 100 are placed into the slots 21 in sequence. Under the rotation of the turntable 2, the bottles 100 first pass through the station of the liquid injection assembly 3. The external material enters through the liquid injection assembly 3. The bottle 100 is inserted into the outer bottle body 100. Then, the bottle body 100 passes through the cap feeding assembly 4, where the cap feeding assembly 4 places the outer cap 200 onto the opening of the bottle body 100. The capping assembly 5 then tightens the outer cap 200 onto the bottle body 100. Finally, the bottle 100 is unloaded by the unloading assembly 6, completing the automated production process. Preferably, the capping assembly 5 includes a mounting plate 51, a clamping assembly 52, and a rotating assembly 53. The mounting plate 51 is connected to the frame 1 and spaced apart from the frame 1, and is positioned above the turntable 2. Two clamping components 52 are installed on the lower surface of the mounting plate 51. These two components together clamp the bottom of the bottle body 100, fixing the bottle body 100 in a relatively stationary state. The rotating component 53 screws the outer cap 200 onto the outer bottle body 100, completing the assembly of the cap 200 and the bottle body 100. Preferably, the rotating component 53 includes a lifting drive 531, a rotating drive 532, an opening and closing drive 533, and several grippers 534, with three grippers 534. The closing drive 533 drives the three grippers 534 to open and close, achieving the purpose of gripping or releasing the outer cover 200. The rotation drive 532 drives the opening and closing drive 533 to rotate, achieving the purpose of rotating the outer cover 200, completing the assembly of the cover 200 and the bottle 100. The lifting drive 531 drives the rotation drive 532 to lift and lower, so that the grippers 534 grip the outer cover 200 and bring it close to the outer bottle 100. After the assembly is completed, the grippers 534 release the cover 200 and grip the next cover 200 and assemble it with the next bottle 100.
[0041] By setting up a frame 1, a turntable 2, a liquid injection assembly 3, a cap feeding assembly 4, a capping assembly 5, and a feeding assembly 6, the automatic feeding and filling of the external bottle 100, the automatic feeding of the external cap 200, and the assembly and feeding of the cap 200 with the bottle 100 are realized, thus achieving the purpose of automated production. The capping assembly 5 includes a lifting drive 531, a rotating drive 532, an opening and closing drive 533, and several grippers 534, which realize the purpose of rapid assembly of the external cap 200 with the external bottle 100.
[0042] The clamping assembly 52 includes a telescopic cylinder 521 and a bottle clamping component 522. The telescopic cylinder 521 is mounted on the mounting plate 51. The telescopic cylinder 521 drives the bottle clamping component 522 to clamp the external bottle 100. There are two clamping assemblies 52. Both clamping assemblies 52 are mounted on the lower surface of the mounting plate 51. The two clamping assemblies 52 are symmetrically arranged. Each clamping assembly 52 includes a telescopic cylinder 521 and a bottle clamping component 522. The bottle clamping component 522 has an arc-shaped surface that cooperates with the arc-shaped surface of the external bottle 100 to achieve the purpose of fixing and clamping the external bottle 100.
[0043] The turntable 2 includes an outer ring body 201, an inner ring body 202, and a turntable drive component. The outer ring body 201 is fixedly connected to the frame 1. The turntable drive component is located on the frame 1 and drives the inner ring body 202 to rotate. The slot 21 is located on the inner ring body 202. The outer ring body 201 is a hollow ring, and the inner ring body 202 is a disc. Several slots 21 are machined around the periphery of the disc. The slots 21 are U-shaped with one end open, and the open end faces the outer ring body 201.
[0044] The outer ring 201 is provided with a notch 2011. The feeding component 6 includes a guide 61, which communicates with the notch 2011. After the cap 200 and the bottle 100 are assembled, the bottle 100 slides into the guide 61 through the notch 2011, completing the automatic feeding.
[0045] The feeding assembly 6 also includes a baffle 62, which is connected to the guide 61. The baffle 62 has an inner cavity 621. One end of the guide 61 is connected to the notch 2011, and the other end of the guide 61 is located inside the inner cavity 621. The baffle 62 ensures that the bottle 100 enters the external receiving box accurately.
[0046] The cap feeding assembly 4 includes a material trough 41, a left arc member 42, and a right arc member 43. The left arc member 42 and the right arc member 43 are both located at the discharge end of the material trough 41. The left arc member 42 and the right arc member 43 are both inclined toward the central axis of the material trough 41. Preferably, the cap feeding assembly 4 also includes a vibration box, which is connected to the material trough 41. Several external caps 200 are placed in the vibration box. The external caps 200 are fed sequentially through the material trough 41. When a single cap 200 passes through the discharge end of the material trough 41, it is stopped by the left arc member 42 and the right arc member 43 and falls into the mouth of the external bottle 100, thus realizing the pre-assembly of the cap 200 and the bottle 100.
[0047] The cap feeding assembly 4 also includes a movable pressure plate 44. One end of the movable pressure plate 44 is slidably connected to the material trough 41, and the other end of the movable pressure plate 44 is located above the left arc member 42 and the right arc member 43. The movable pressure plate 44 further applies downward pressure to the external cap 200 blocked by the left arc member 42 and the right arc member 43, and further presses the external cap 200 against the bottle mouth of the external bottle 100.
[0048] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of this utility model. The content of this specification should not be construed as a limitation of this utility model.
Claims
1. A fully automatic filling and capping machine, characterized in that: It includes a frame (1), a turntable (2), a liquid injection assembly (3), a cap feeding assembly (4), a capping assembly (5), and a feeding assembly (6); The turntable (2) is rotatably connected to the frame (1), and the turntable (2) is provided with a plurality of slots (21); The liquid injection assembly (3), the cap feeding assembly (4), the cap screwing assembly (5) and the feeding assembly (6) are arranged sequentially along the rotation direction of the turntable (2); The capping assembly (5) includes a mounting plate (51), a clamping assembly (52) and a rotating assembly (53). The mounting plate (51) is disposed on the frame (1) and located above the turntable (2). The clamping assembly (52) is disposed on the mounting plate (51) and located close to the turntable (2). The rotating assembly (53) includes a lifting drive (531), a rotating drive (532), an opening and closing drive (533), and a plurality of grippers (534). The lifting drive (531) is mounted on the mounting plate (51) and drives the rotating drive (532) to lift. The rotating drive (532) drives the opening and closing drive (533) to rotate. The opening and closing drive (533) drives the grippers (534) to open and close.
2. The fully automatic filling and capping machine according to claim 1, characterized in that: The clamping assembly (52) includes a telescopic cylinder (521) and a bottle clamping component (522). The telescopic cylinder (521) is mounted on the mounting plate (51). The telescopic cylinder (521) drives the bottle clamping component (522) to clamp the external bottle body (100).
3. The fully automatic filling and capping machine according to claim 1, characterized in that: The turntable (2) includes an outer ring body (201), an inner ring body (202) and a turntable drive component. The outer ring body (201) is fixedly connected to the frame (1). The turntable drive component is located on the frame (1) and drives the inner ring body (202) to rotate. The slot (21) is located on the inner ring body (202).
4. The fully automatic filling and capping machine according to claim 3, characterized in that: The outer ring (201) has a notch (2011), and the feeding assembly (6) includes a guide (61) which is connected to the notch (2011).
5. The fully automatic filling and capping machine according to claim 4, characterized in that: The feeding assembly (6) further includes a baffle (62), which is connected to the guide (61). The baffle (62) has an inner cavity (621), one end of the guide (61) is connected to the notch (2011), and the other end of the guide (61) is located in the inner cavity (621).
6. The fully automatic filling and capping machine according to claim 1, characterized in that: The cover feeding assembly (4) includes a material trough (41), a left arc member (42), and a right arc member (43). The left arc member (42) and the right arc member (43) are both located at the discharge end of the material trough (41), and the left arc member (42) and the right arc member (43) are both inclined toward the central axis of the material trough (41).
7. The fully automatic filling and capping machine according to claim 6, characterized in that: The cover feeding assembly (4) also includes a movable pressure plate (44), one end of which is slidably connected to the material trough (41), and the other end of which is located above the left arc member (42) and the right arc member (43).