Comprehensive stand column of assembly production line station

By installing two independent compressed air pipes and protective components inside the integrated column of the assembly line workstation, the problem of fault propagation affecting production efficiency in the existing technology is solved, and independent operation between workstations and improved operational efficiency are realized.

CN223706867UActive Publication Date: 2025-12-23WUHAN DONGFENG PAINTING EQUIP CO LTD
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Patent Information

Application Number
CN202423265748.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-23
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing integrated support columns typically use separate compressed air pipelines, which can affect the normal operation of both workstations and reduce the production efficiency of the assembly line in the event of a malfunction or maintenance.

Method used

Design an integrated column for assembly line workstations, with two internal cavities, each containing an air inlet pipe to form independent compressed air pipelines, providing compressed air to the two workstations respectively. The independent pipeline design prevents fault propagation, and protective components protect critical parts. An integrated control box improves operational efficiency.

Benefits of technology

This technology ensures that a failure in the compressed air pipeline at one workstation does not affect the normal operation of another workstation, thereby improving the production efficiency of the assembly line, protecting critical components from contamination and impact, saving factory space, and increasing the work efficiency of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of automobile assembly production lines, in particular to a comprehensive stand column of an assembly production line station, which comprises a stand column body, two air inlet pipes, two pneumatic triple pieces and two air pipe coiling devices, two inner cavities are formed in the stand column body, and an air inlet pipe is installed in each inner cavity. Two pipe penetrating holes corresponding to the two inner cavities are formed in the stand column body, and one end of the air inlet pipe penetrates out of the lower ends of the inner cavities and is used for being connected with an air supply pipeline. The other end of the air inlet pipe penetrates out of the inner cavity from the corresponding pipe penetrating hole and is used for being connected with an air inlet of the pneumatic triple piece. The two air pipe coiling devices are fixedly installed on the left side and the right side of the stand column body respectively, and air guide connectors are arranged in the middles of the air pipe coiling devices. The two pneumatic triple pieces are fixedly installed on the left side and the right side of the stand column body respectively, and air outlets of the pneumatic triple pieces are connected with air guide connectors of the air pipe coiling devices on the same side through air guide pipes. And air inlets of the two pneumatic triple pieces are respectively connected with an air supply pipeline through an air inlet pipe.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of automobile assembly production line especially relates to a comprehensive stand of assembly production line station. BACKGROUND

[0002] In the automobile assembly production workshop, not only the production line needs to be reasonably planned, but also the form layout of the production line side attached work is also very important. Each station of the automobile assembly production line has the needs of electricity, gas, station button, safety lamp, alarm, tool placement, etc. Compressed air pipeline, bridge, station button, safety lamp, tool tray, maintenance socket, three-way device, etc. must be set. How to layout these devices and how to effectively use the space are related to the worker's operation intensity, man-machine engineering, operation space, line body passability, etc. Therefore, it is particularly important to design a reasonable integrated automobile assembly production line station attached work.

[0003] In the prior art, a comprehensive stand is usually arranged between two stations to solve the above problems. However, due to the structure of the existing comprehensive stand, a single compressed air pipeline is usually used to provide compressed air to two stations. When the compressed air pipeline fails or the compressed air passage and its supporting components (such as air pipe coiler, pneumatic three-way device, etc.) of a station need to be repaired, it will simultaneously affect the work of two stations, reduce the production efficiency of the assembly production line, and is not conducive to the continuous production of products. UTILITY MODEL CONTENT

[0004] In order to solve the defects of the prior art, the utility model provides a comprehensive stand of assembly production line station to solve the technical problems that the existing comprehensive stand is limited by its structure, a single compressed air pipeline is usually used to provide compressed air to two stations, and when the compressed air pipeline fails or the compressed air passage and its supporting components (such as air pipe coiler, pneumatic three-way device, etc.) of a station need to be repaired, it will simultaneously affect the work of two stations, reduce the production efficiency of the assembly production line, and is not conducive to the continuous production of products.

[0005] In order to achieve the above purpose, the technical scheme of the utility model is as follows:

[0006] A comprehensive stand of assembly production line station, comprising a stand body, two air inlet pipes, two pneumatic three-way devices, and two air pipe coilers.

[0007] Two inner cavities are arranged in the stand body, both of which extend in the upward and downward directions, and the lower ends of the two inner cavities extend to the lower end face of the stand body; one air inlet pipe is installed in each inner cavity.

[0008] Two pipe penetrating holes are formed on the column body corresponding to the two inner cavities, one end of the air inlet pipe is penetrated out of the lower end of the inner cavity for connecting with the air supply pipeline, and the other end of the air inlet pipe is penetrated out of the inner cavity for connecting with the air inlet of the pneumatic triplex.

[0009] Two air pipe coilers are fixedly installed on the left and right sides of the column body respectively, and a gas guide interface is arranged in the middle of the air pipe coiler.

[0010] Two pneumatic triplexes are fixedly installed on the left and right sides of the column body respectively, and the air outlet of the pneumatic triplex is connected with the gas guide interface of the air pipe coiler on the same side through a gas guide pipe; the air inlets of the two pneumatic triplexes are connected with the air supply pipeline through one air inlet pipe respectively.

[0011] By arranging two inner cavities in the column body and installing one air inlet pipe in each inner cavity, two compressed air pipelines are formed to deliver compressed air to the compressed air passages of two stations and the matched components (including the pneumatic triplex, the air pipe coiler and the gas guide pipe), so that when a compressed air pipeline (namely one air inlet pipe) fails or the compressed air passage of one station and the matched components need to be repaired, the normal work of the other station will not be affected, the production efficiency of the assembly line can be effectively improved, and the continuous production of products is facilitated.

[0012] Further, the assembly line station comprehensive column further comprises two horizontally arranged mounting plates, the two mounting plates are fixedly installed on the left and right sides of the column body symmetrically, and one air pipe coiler is fixedly installed on each mounting plate.

[0013] Further, the pneumatic triplex is arranged on the lower side of the mounting plate on the same side.

[0014] Further, the two inner cavities are arranged in the column body symmetrically, the two pipe penetrating holes are arranged on the left and right sides of the column body symmetrically, the pipe penetrating holes are communicated with the inner cavities on the same side, and the pipe penetrating holes are arranged on the lower side of the pneumatic triplex on the same side.

[0015] Further, the assembly line station comprehensive column further comprises two groups of protection assemblies, and one group of protection assemblies is fixedly installed on the lower side of each mounting plate.

[0016] The protection assembly comprises two longitudinal plates arranged oppositely, and the pneumatic triplex is arranged between the two longitudinal plates on the same side.

[0017] By setting the protection assembly, the cooperation of the protection assembly and the mounting plate can protect the pneumatic triple from external factors such as pollution, impact and collision, and can also play the roles of dustproof, waterproof and corrosion-proof.

[0018] Further, the column body includes two vertically and left-right symmetrically arranged rectangular tubes, the two rectangular tubes are connected by welding, and each of the rectangular tubes is provided with an inner cavity.

[0019] Further, an installation port is arranged on the left side or the right side of the column body, the installation port is in communication with the inner cavity on the same side, and the installation port is used for installing a work station wiring socket.

[0020] Further, the two air tube coilers, the two pneumatic triples and the two pipe penetrating holes are left-right symmetrically arranged on the two sides of the column body, and the pipe penetrating hole is in communication with the inner cavity on the same side.

[0021] The air tube coiler, the pneumatic triple, the pipe penetrating hole and the installation port are sequentially arranged from top to bottom.

[0022] Further, the comprehensive column of the assembly line work station further includes a control electric box, the control electric box is fixedly installed on the top end of the column body, and the control electric box is used for controlling the operation of the assembly line located on the front side or the rear side of the column body.

[0023] By integrating the control electric box on the column body, the space of the factory building can be saved, the centralized operation of the operators of the work stations can be facilitated, and the work efficiency of the operators of the work stations can be improved.

[0024] Further, the comprehensive column of the assembly line work station further includes a signal lamp, and the signal lamp is fixedly installed on the top end of the control electric box. DETAILED DESCRIPTION

[0025] In order to more clearly illustrate the technical scheme of the present application, the following will briefly introduce the drawings needed in the embodiments. Obviously, the drawings described in the following are only some embodiments of the present application, and other drawings can also be obtained according to these drawings without creative labor for those skilled in the art.

[0026] Figure 1 is a front view structural schematic diagram of the comprehensive column of the assembly line work station in the embodiment;

[0027] Figure 2 is a three-dimensional structural schematic diagram of the comprehensive column of the assembly line work station in the embodiment;

[0028] Figure 3 is a left view structural schematic diagram of a comprehensive column of an assembly line station in the embodiment;

[0029] Figure 4 is a right view structural schematic diagram of a comprehensive column of an assembly line station in the embodiment;

[0030] Figure 5 is a cross-sectional schematic diagram of a column body in the embodiment;

[0031] Figure 6 is a front view structural schematic diagram of a control electric box and a signal lamp in the embodiment;

[0032] wherein, 1 is a column body, 2 is a pneumatic three-way piece, 3 is a gas pipe coiler, 4 is a mounting plate, 5 is a protection assembly, 6 is a station wiring socket, 7 is a control electric box, 8 is a signal lamp;

[0033] 1.1 is a pipe passing hole, 1.2 is a rectangular pipe

[0034] 5.1 is a longitudinal plate. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application.

[0036] As shown in the drawings, Figure 1 the present embodiment provides a comprehensive column of an assembly line station, comprising a column body 1, two gas inlet pipes (not shown in the drawings), two pneumatic three-way pieces 2, and two gas pipe coilers 3;

[0037] The column body 1 is provided with two inner cavities, both of which extend in the up-down direction, and the lower ends of the two inner cavities both extend to the lower end face of the column body 1; one gas inlet pipe is installed in each inner cavity;

[0038] Two pipe passing holes 1.1 are formed on the column body 1 corresponding to the two inner cavities, one end of the gas inlet pipe passes out of the lower end of the inner cavity, and is used for connecting with a gas supply pipeline; the other end of the gas inlet pipe passes out of the inner cavity from the corresponding pipe passing hole 1.1, and is used for connecting with the gas inlet of the pneumatic three-way piece 2;

[0039] The two gas pipe coilers 3 are respectively fixedly installed on the left and right sides of the column body 1, and the middle part of the gas pipe coiler 3 is provided with a gas guide interface;

[0040] Two pneumatic triple joints 2 are fixedly installed on the left and right sides of the column body 1 respectively, and the air outlets of the pneumatic triple joints 2 are connected with the air guide interfaces of the same side air pipe coiling devices 3 through air guide pipes (not shown in the figure).

[0041] By arranging two inner cavities in the column body 1, one air inlet pipe is arranged in each inner cavity, two compressed air pipes are formed to respectively deliver compressed air to the compressed air passages of the two stations and the matched components (including the pneumatic triple joints 2, the air pipe coiling devices 3 and the air guide pipes), so that when a compressed air pipe (namely an air inlet pipe) fails or the compressed air passage of a station and the matched components need to be repaired, the normal work of the other station will not be affected, the production efficiency of the assembly line can be effectively improved, and the continuous production of products is facilitated.

[0042] In one of the embodiments, as shown in Figure 1 and Figure 2 , the assembly line station comprehensive column further comprises two horizontally arranged mounting plates 4, the two mounting plates 4 are fixedly installed on the left and right sides of the column body 1 symmetrically, and one air pipe coiling device 3 is fixedly installed on each mounting plate 4.

[0043] In one of the embodiments, as shown in Figure 2 and Figure 3 , the pneumatic triple joint 2 is arranged on the lower side of the same side mounting plate 4.

[0044] Specifically, in the embodiment, as shown in Figure 3 and Figure 4 , the two inner cavities are arranged in the column body 1 symmetrically; the two pipe penetrating holes 1.1 are arranged on the left and right sides of the column body 1 symmetrically, and the pipe penetrating holes 1.1 are communicated with the same side inner cavities; the pipe penetrating holes 1.1 are arranged on the lower side of the same side pneumatic triple joint 2 (the pneumatic triple joint 2 is not shown in the figure). Figure 4

[0045] In one of the embodiments, as shown in Figure 1 and Figure 2 , the assembly line station comprehensive column further comprises two groups of protection assemblies 5, one group of protection assembly 5 is fixedly installed on the lower side of each mounting plate 4;

[0046] The protection assembly 5 comprises two longitudinal plates 5.1 arranged oppositely in front of and behind each other, and the pneumatic triple joint 2 is arranged between the same side two longitudinal plates 5.1.

[0047] ​By setting the protection assembly 5, using the cooperation of the protection assembly 5 and the mounting plate 4, the pneumatic three-way joint 2 can be protected from external factors such as pollution, impact and collision, and can also play a role in dustproof, waterproof, corrosion-proof and the like.

[0048] Specifically, in the embodiment, as shown in Figure 1 , Figure 2 and Figure 5 , the column body 1 includes two vertical and left-right symmetrical rectangular tubes 1.2, the two rectangular tubes 1.2 are connected by welding, and each rectangular tube 1.2 is provided with an inner cavity.

[0049] Preferably, in the embodiment, the mounting port is provided on the left side or the right side of the column body 1 (for example, as shown in Figure 4 , in the embodiment, the mounting port is provided on the right side of the column body 1), the mounting port is in communication with the inner cavity on the same side, and the mounting port is used for mounting the station wiring socket 6.

[0050] Specifically, in the embodiment, as shown in Figure 3 and Figure 4 , the two air pipe coilers 3, the two pneumatic three-way joints 2 (not shown in Figure 4 ), and the two pipe passing holes 1.1 are arranged left-right symmetrically on both sides of the column body 1; the pipe passing hole 1.1 is in communication with the inner cavity on the same side.

[0051] The air pipe coiler 3, the pneumatic three-way joint 2, the pipe passing hole 1.1 and the mounting port are arranged in sequence from top to bottom.

[0052] Preferably, in the embodiment, as shown in Figures 1 to 4 , the integrated column of the assembly line station further includes a control electric box 7, and the control electric box 7 is fixedly installed on the top end of the column body 1; the control electric box 7 is used for controlling the operation of the assembly line located on the front side or the rear side of the column body 1.

[0053] By integrating the control electric box 7 on the column body 1, the space of the factory building can be saved, and the work efficiency of the operators of each station can be improved.

[0054] Preferably, in the embodiment, as shown in Figures 1 to 4 , the integrated column of the assembly line station further includes a signal lamp 8, and the signal lamp 8 is fixedly installed on the top end of the control electric box 7. The signal lamp 8 is used for displaying the running state of the equipment of the station.

[0055] The buttons provided on the control electric box 7 for controlling the operation of the assembly line and the matched circuit system all belong to the conventional technology in the electric control field, and the specific setting form is determined according to the actual needs of the assembly line. As an example, in the embodiment, as shown in Figure 6 the control electric box 7 integrates the functions of the station button and the light-on button.

[0056] The station button function: the “release” button is pressed by the worker after the operation of the station is completed, and the equipment on the assembly line automatically flows to the next operation station; the “reset” button is used to reset some fault information.

[0057] The light-on button function: the “equipment” button is pressed for calling through broadcasting in case of equipment problems; the “quality” button is pressed for calling quality information through broadcasting in case of quality problems; the “material” calling button is pressed to display the material calling information through the material display screen; the “pause” button is pressed to temporarily stop the operation of the station, for example, the pause button can be pressed when the material cannot be timely delivered or when the station has a small fault but does not affect the operation of the upper and lower stations; the “emergency stop” button is used in emergency situations to stop the operation of the whole line, and the main control cabinet needs to be confirmed to start the operation of the line after the fault is removed; the “other” button and the “backup” button can be set with specific functions according to the actual needs on site.

[0058] The comprehensive stand of the assembly line station provided by the embodiment has at least the following technical effects or advantages:

[0059] 1. By providing two inner cavities in the stand body 1 and installing an air inlet pipe in each inner cavity, two compressed air pipelines are formed to respectively deliver compressed air to the compressed air passages of the two stations and their matched components (including the pneumatic three-way joint 2, the air pipe coiler 3 and the air guide pipe), so that when a compressed air pipeline (i.e. an air inlet pipe) fails or the compressed air passage of a station and its matched components need to be repaired, the normal operation of the other station will not be affected, the production efficiency of the assembly line can be effectively improved, and the continuous production of products is facilitated.

[0060] 2. By providing the protection assembly 5, the pneumatic three-way joint 2 can be protected from external factors such as pollution, impact and collision through the cooperation of the protection assembly 5 and the mounting plate 4, and can also have the functions of dustproof, waterproof and corrosion-resistant.

[0061] 3. By integrating the control electric box 7 into the stand body 1, the space of the factory building can be saved, and the work efficiency of the operators of each station can be improved.

[0062] The above is only a specific application example of the present application, and does not constitute any limitation on the protection scope of the present application, and any technical solution formed by equivalent transformation or equivalent replacement falls within the protection scope of the present application.

Claims

1. An integrated column for an assembly line station, characterized by: It comprises a column body, two air inlet pipes, two pneumatic triple joints, and two air pipe coilers; Two inner cavities are arranged in the column body, and the two inner cavities extend in the up-down direction, and the lower ends of the two inner cavities extend to the lower end surface of the column body; one air inlet pipe is installed in each inner cavity; Two pipe penetrating holes are formed in the column body corresponding to the two inner cavities, one end of the air inlet pipe penetrates out of the lower end of the inner cavity, and is used for being connected with a gas supply pipeline; the other end of the air inlet pipe penetrates out of the inner cavity through the corresponding pipe penetrating hole, and is used for being connected with the air inlet of the pneumatic triple joint; Two air pipe coilers are fixedly installed on the left and right sides of the column body, and the middle part of the air pipe coiler is provided with a gas guide interface; Two pneumatic triple joints are fixedly installed on the left and right sides of the column body, and the air outlet of the pneumatic triple joint is connected with the gas guide interface of the air pipe coiler on the same side through a gas guide pipe; the air inlets of the two pneumatic triple joints are connected with the gas supply pipeline through one air inlet pipe.

2. The integrated column for an assembly line station of claim 1, wherein: Two horizontally arranged mounting plates are further included, and the two mounting plates are fixedly installed on the left and right sides of the column body, and one air pipe coiler is fixedly installed on each mounting plate.

3. The integrated column for an assembly line station of claim 2, wherein: The pneumatic triple joint is arranged on the lower side of the mounting plate on the same side.

4. The integrated column for an assembly line station of claim 3, wherein: The two inner cavities are arranged in the column body in a left-right symmetrical manner; the two pipe penetrating holes are arranged on the left and right sides of the column body in a symmetrical manner, and the pipe penetrating hole is in communication with the inner cavity on the same side; the pipe penetrating hole is arranged on the lower side of the pneumatic triple joint on the same side.

5. The integrated column for an assembly line station of claim 3, wherein: Two groups of protection assemblies are further included, and one group of protection assemblies is fixedly installed on the lower side of each mounting plate. The protection assembly comprises two longitudinal plates arranged opposite to each other, and the pneumatic triple joint is arranged between the two longitudinal plates on the same side.

6. The integrated column for an assembly line station of claim 1, wherein: The column body comprises two vertical and left-right symmetrical rectangular tubes, and the two rectangular tubes are connected through welding; one inner cavity is arranged in each rectangular tube.

7. An integrated column for an assembly line station according to claim 6, characterized in that: An installation opening is formed on the left side or right side of the column body, the installation opening is in communication with the inner cavity on the same side, and the installation opening is used for installing a work station socket.

8. An integrated column for an assembly line station according to claim 7, characterized in that: The two air pipe coilers, the two pneumatic triple joints, and the two pipe penetrating holes are arranged on the left and right sides of the column body in a left-right symmetrical manner; the pipe penetrating hole is in communication with the inner cavity on the same side; The air pipe coiler, the pneumatic triple joint, the pipe penetrating hole, and the installation opening are arranged in sequence from top to bottom.

9. The integrated column for an assembly line station of claim 1, wherein: A control electric box is further included, and the control electric box is fixedly installed on the top end of the column body; the control electric box is used for controlling the operation of the assembly production line located on the front side or rear side of the column body.

10. An integrated column for an assembly line station according to claim 9, characterized in that: A signal lamp is further included, and the signal lamp is fixedly installed on the top end of the control electric box.