Visual inspection mechanism for locking piece turntable

By designing an adjustable locking turntable vision inspection mechanism, the problem of fixed height of industrial cameras was solved, enabling flexible adjustment of lens focal length and field of view, thus improving inspection accuracy and efficiency.

CN223710551UActive Publication Date: 2025-12-23DALIAN HUANCHUANG PRECISION MFG CO LTD
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Patent Information

Application Number
CN202520103159.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-12-23
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

In existing visual inspection mechanisms for locking block turntables, the height of the industrial camera is fixed, making it impossible to adjust the lens focal length and field of view according to the size of the locking block turntable.

Method used

A locking block turntable visual inspection mechanism was designed, which uses an adjustable industrial camera, rotating components, mounting components, and lighting components to adjust the lens focal length and field of view, including the coordinated use of telescopic rods, sliders, slides, turntables, and lighting lamps.

Benefits of technology

It enables automatic adjustment based on the size of the locking block turntable, and flexible adjustment of the lens focal length and field of view, thereby improving the accuracy and efficiency of detection.

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    Figure CN223710551U_ABST
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Abstract

The utility model relates to the field of automobile synchronizer detection, in particular to a lock block turntable visual inspection mechanism, which comprises a workbench, an industrial camera, a rotating assembly and a mounting assembly, the rotating assembly is arranged above the workbench, four groups of first upright posts are fixedly mounted above the workbench, the first upright posts are positioned on the periphery of the rotating assembly, and the industrial camera is arranged on the mounting assembly. A sliding groove is formed in the side wall of the first stand column, the sliding block is slidably connected with the first stand column through the sliding groove, a mounting support is fixedly mounted above the sliding block, the output end of the telescopic rod is fixedly connected with the mounting support, the mounting assembly is arranged above the mounting support, and the industrial camera is arranged on one side of the mounting assembly. According to the utility model, the mounting bracket can be driven to lift through the telescopic rod, and the lifting of the mounting bracket can be guided through the sliding of the sliding block in the sliding chute, so that the height of the industrial camera can be adjusted, and the focal length and the field of view of a lens can be adjusted according to the detected size of the locking block turntable.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of automobile synchronizer detection, especially to lock block turntable visual inspection mechanism. BACKGROUND

[0002] The synchronizer lock block turntable is an important part of the automobile transmission, which is used to realize the synchronization and locking function in the gear shifting process, and ensures that the gear or joint sleeve to be engaged can be smoothly and impact-free engaged during gear shifting, thereby prolonging the service life of the transmission.

[0003] After the lock block turntable is produced, it needs to be manually observed and detected or image data of the lock block turntable is collected by using an industrial camera, so as to detect the data such as the outer surface and size of the lock block turntable. The height of the industrial camera of the current detection mechanism is usually fixed, and the focal length and field of view range of the lens cannot be adjusted according to the size of the lock block turntable to be detected.

[0004] Therefore, in view of the problem that the height of the industrial camera of the current detection mechanism is usually fixed and the focal length and field of view range of the lens cannot be adjusted according to the size of the lock block turntable to be detected, a lock block turntable visual inspection mechanism can be designed, which can collect image data of the lock block turntable by using an adjustable industrial camera, and the focal length and field of view range of the lens can be adjusted according to the different sizes of the lock block turntable to be detected. SUMMARY

[0005] In order to overcome the problem that the height of the industrial camera of the current detection mechanism is usually fixed and the focal length and field of view range of the lens cannot be adjusted according to the size of the lock block turntable to be detected.

[0006] The technical scheme of the utility model is as follows: a lock block turntable visual inspection mechanism, which comprises a workbench, an industrial camera, a rotating assembly, a mounting assembly and an illumination assembly. The rotating assembly is arranged above the workbench. Four first vertical columns are fixedly installed above the workbench. The first vertical columns are located at the periphery of the rotating assembly. A sliding groove is formed in the side wall of the first vertical column. A sliding block is arranged in the sliding groove. The sliding block is slidably connected to the first vertical column through the sliding groove. A mounting bracket is fixedly installed above the sliding block. Four telescopic rods are fixedly installed above the workbench. The telescopic rods are located on one side of the first vertical columns. The output end of the telescopic rod is fixedly connected to the mounting bracket. The mounting assembly is arranged above the mounting bracket. The industrial camera is arranged on one side of the mounting assembly. The illumination assembly is arranged above the workbench and located above the rotating assembly.

[0007] Preferably, the industrial camera can be installed by setting the mounting assembly, the lock block turntable to be detected can be placed and driven to rotate by setting the rotating assembly, image acquisition is carried out by different industrial cameras for detection, the height of the industrial camera can be adjusted by setting the telescopic rod to push the mounting bracket to rise and fall, the lens focal length and the field of view range can be adjusted according to the size of the detected lock block turntable, the mounting bracket can be guided to rise and fall by setting the cooperation of the sliding groove and the sliding block, and the workpiece above the rotating assembly can be illuminated by setting the lighting assembly, which cooperates with the industrial camera to carry out image acquisition.

[0008] Preferably, the rotating assembly comprises a first motor and a rotating table, the first motor is fixedly installed above the workbench, and the rotating table is arranged above the first motor and fixedly connected with the output end of the first motor.

[0009] Preferably, the rotating assembly comprises a mounting seat and a roller, the mounting seat is fixedly installed above the workbench, the mounting seat is provided with four groups, the mounting seat is located below the rotating table, and the roller is arranged above the mounting seat and rotationally connected with the mounting seat.

[0010] Preferably, the mounting assembly comprises a second motor and a fixing seat, the second motor is fixedly installed above the mounting bracket, the fixing seat is arranged on one side of the mounting bracket, the fixing seat is rotationally connected with the mounting bracket, the fixing seat is fixedly connected with the output end of the second motor, and the industrial camera is located in the fixing seat.

[0011] Preferably, the lighting assembly comprises a first supporting bracket, a threaded rod, a knob, a mounting plate, a guide rod and a lighting lamp, the first supporting bracket is fixedly installed above the workbench, the threaded rod penetrates through the first supporting bracket, the threaded rod is threadedly connected with the first supporting bracket, the knob is fixedly installed above the threaded rod, the mounting plate is arranged below the threaded rod and rotationally connected with the threaded rod, the guide rod is fixedly installed above the mounting plate, the guide rod is provided with four groups, penetrates through the first supporting bracket and is slidingly connected with the first supporting bracket, and the lighting lamp is fixedly installed below the mounting plate.

[0012] Preferably, two groups of second vertical columns are fixedly installed above the workbench, a conveying belt is arranged between the two groups of second vertical columns, the conveying belt is located above the rotating table, one end of the conveying belt is provided with a guide plate, and the guide plate is fixedly installed between the two groups of second vertical columns.

[0013] Preferably, two groups of second supporting brackets are fixedly installed above the workbench, the second supporting brackets are located at the periphery of the rotating table, a transfer manipulator is arranged on one side of the second supporting bracket and slidingly connected with the second supporting bracket, two groups of positioning supports are fixedly installed on one side of the workbench and correspond to the second supporting brackets, and a collection box is arranged in the positioning support.

[0014] The utility model discloses the beneficial effect that:

[0015] 1、Compared with the detection mechanism industrial camera's height of current usually is fixed, can not according to the size of the lock block turntable of detection, adjust lens focal length and field of vision range, the utility model discloses the telescopic link can drive installation support to lift, through the sliding block in the sliding slot sliding, can guide the lift of installation support, thereby can adjust the height of industrial camera, can according to the size of the lock block turntable of detection, adjust lens focal length and field of vision range. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The first three-dimensional structure schematic view of lock block turntable visual inspection mechanism of the utility model is shown.

[0017] Figure 2 The three-dimensional structure schematic view of rotating assembly of lock block turntable visual inspection mechanism of the utility model is shown.

[0018] Figure 3 The first three-dimensional structure schematic view of lock block turntable visual inspection mechanism of the utility model is shown.

[0019] Figure 4 The second three-dimensional structure schematic view of lock block turntable visual inspection mechanism of the utility model is shown.

[0020] Figure 5 The second three-dimensional structure schematic view of lock block turntable visual inspection mechanism of the utility model is shown.

[0021] Mark explanation: 1, workbench, 2, industrial camera, 301, first column, 302, sliding slot, 303, sliding block, 304, installation support, 305, telescopic link, 401, first motor, 402, rotating table, 403, mounting seat, 404, gyro wheel, 501, second motor, 502, fixed base, 601, first support support, 602, threaded rod, 603, knob, 604, mounting plate, 605, guide rod, 606, illuminating lamp, 701, second column, 702, conveying belt, 703, guide plate, 801, second support support, 802, transfer manipulator, 803, positioning support, 804, collection box. DETAILED DESCRIPTION

[0022] The utility model will be further explained in connection with the drawings and examples.

[0023] Please refer to Figures 1-5The utility model provides a kind of embodiment: lock block carousel visual inspection mechanism, including workbench 1, industrial video camera 2, rotating component, mounting assembly and lighting assembly, rotating component is set in the top of workbench 1, the top of workbench 1 is fixedly installed with four groups of first stand 301, first stand 301 is located in the periphery of rotating component, slide groove 302 is opened on the side wall of first stand 301, the inside of slide groove 302 is provided with sliding block 303, sliding block 303 is slidably connected with first stand 301 by slide groove 302, mounting bracket 304 is fixedly installed in the top of sliding block 303, the top of workbench 1 is fixedly installed with four groups of telescopic link 305, telescopic link 305 is located in the side of first stand 301, the output of telescopic link 305 is fixedly connected with mounting bracket 304, mounting assembly is set in the top of mounting bracket 304, industrial video camera 2 is set in the side of mounting assembly, lighting assembly is set in the top of workbench 1, and lighting assembly is located in the top of rotating component;By setting mounting assembly, industrial video camera 2 can be installed, by setting rotating component, the lock block carousel to be detected can be placed, and it is rotated, is carried out image acquisition by different industrial video camera 2, detects, by setting telescopic link 305, mounting bracket 304 can be promoted to lift, to adjust the height of industrial video camera 2, the size of the lock block carousel of detection can be according to lens focal length and field of vision range adjustment, by setting the cooperation of slide groove 302 and sliding block 303, the lifting of mounting bracket 304 can be guided, by setting lighting assembly, workpiece on the top of rotating component can be illuminated, cooperate industrial video camera 2 and carry out image acquisition.

[0024] Please refer to Figures 1-3In the embodiment, the rotating assembly comprises a first motor 401 and a rotating table 402. The first motor 401 is fixedly installed above the workbench 1. The rotating table 402 is arranged above the first motor 401. The rotating table 402 is fixedly connected with the output end of the first motor 401. The first motor 401 is arranged to drive the rotating table 402 to rotate, thereby driving the workpiece above the rotating table 402 to rotate, cooperating with different industrial cameras 2 to collect images of the workpiece. The rotating assembly comprises a mounting seat 403 and a roller 404. The mounting seat 403 is fixedly installed above the workbench 1. The mounting seat 403 is provided with four groups. The mounting seat 403 is located below the rotating table 402. The roller 404 is arranged above the mounting seat 403. The roller 404 is rotatably connected with the mounting seat 403. The mounting seat 403 is arranged to mount the roller 404. The roller 404 is arranged to support the rotating table 402, so that the rotating table 402 rotates more stably.

[0025] Please refer to Figures 4-5In the embodiment, the lighting assembly comprises a first support bracket 601, a threaded rod 602, a knob 603, a mounting plate 604, guide rods 605 and a lighting lamp 606. The first support bracket 601 is fixedly installed above the workbench 1. The threaded rod 602 penetrates through the first support bracket 601 and is threadedly connected with the first support bracket 601. The knob 603 is fixedly installed above the threaded rod 602. The mounting plate 604 is arranged below the threaded rod 602 and is rotationally connected with the threaded rod 602. The guide rods 605 are fixedly installed above the mounting plate 604. The guide rods 605 are arranged in four groups, penetrate through the first support bracket 601 and are slidingly connected with the first support bracket 601. The lighting lamp 606 is fixedly installed below the mounting plate 604. The lighting lamp 606 can provide lighting for the rotary table 402 below, cooperate with the industrial camera 2 to collect images, and the knob 603 can rotate the threaded rod 602 to drive the mounting plate 604 to ascend and descend, thereby adjusting the height of the lighting lamp 606 and reducing the influence of shadows on the collection work. The guide rods 605 can guide the ascending and descending of the mounting plate 604. Two groups of second vertical columns 701 are fixedly installed above the workbench 1. A conveying belt 702 is arranged between the two groups of second vertical columns 701 and located above the rotary table 402. A guide plate 703 is arranged at one end of the conveying belt 702 and fixedly installed between the two groups of second vertical columns 701. The second vertical columns 701 are arranged to install the conveying belt 702 and the guide plate 703. The conveying belt 702 can convey workpieces to the rotary table 402, and the guide plate 703 can guide the workpieces to the rotary table 402. Two groups of second support brackets 801 are fixedly installed above the workbench 1 and located at the periphery of the rotary table 402. A transfer manipulator 802 is arranged at one side of the second support bracket 801 and slidingly connected with the second support bracket 801. Two groups of positioning brackets 803 are fixedly installed at one side of the workbench 1 and correspond to the second support bracket 801. A collection box 804 is arranged in the positioning bracket 803. The second support bracket 801 is arranged to install the transfer manipulator 802. The positioning bracket 803 is arranged to support and fix the collection box 804. The transfer manipulator 802 can transfer the detected workpieces into the collection box 804 for collection.

[0026] When working, the telescopic rod 305 can push the mounting bracket 304 to lift, the sliding block 303 can guide the lifting of the mounting bracket 304 by sliding in the sliding groove 302, the height of the industrial camera 2 can be adjusted, the focal length and the field of view of the lens can be adjusted according to the size of the detected lock block turntable, the fixed seat 502 can be driven to rotate by the second motor 501, the angle of the industrial camera 2 can be adjusted, and different image acquisition requirements can be met;

[0027] The knob 603 is rotated to rotate the threaded rod 602, so as to drive the mounting plate 604 to lift, and the height of the illuminating lamp 606 can be adjusted according to actual conditions;

[0028] The lock block turntable is conveyed by the conveying belt 702 and conveyed above the rotating table 402 through the flow guide plate, the rotating table 402 is driven to rotate by the first motor 401, the workpiece can be conveyed to the rotating table 402 one by one, and the workpiece can be conveyed to the rotating table 402 one by one, and the workpiece can be conveyed to the rotating table 402 one by one.

[0029] Through the above steps, the mounting bracket 304 can be lifted by the telescopic rod 305, the sliding block 303 can slide in the sliding groove 302, the lifting of the mounting bracket 304 can be guided, and the height of the industrial camera 2 can be adjusted, the focal length and the field of view of the lens can be adjusted according to the size of the detected lock block turntable, so as to solve the problem that the height of the industrial camera 2 of the detection mechanism is usually fixed, and the focal length and the field of view of the lens cannot be adjusted according to the size of the detected lock block turntable.

[0030] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of those skilled in the art without departing from the purpose of the utility model.

Claims

1. A visual inspection mechanism for a lock block turntable, comprising a worktable (1) and an industrial camera (2); characterized in that: It also includes a rotating assembly, a mounting assembly, and a lighting assembly. The rotating assembly is positioned above the workbench (1). Four sets of first columns (301) are fixedly installed above the workbench (1). The first columns (301) are located around the rotating assembly. A sliding groove (302) is provided on the side wall of the first column (301). A slider (303) is provided inside the sliding groove (302). The slider (303) is slidably connected to the first column (301) through the sliding groove (302). A mounting bracket (304) is fixedly installed above the workbench (1). Four sets of telescopic rods (305) are fixedly installed above the workbench (1). The telescopic rods (305) are located on one side of the first column (301). The output end of the telescopic rods (305) is fixedly connected to the mounting bracket (304). The mounting assembly is set above the mounting bracket (304). The industrial camera (2) is set on one side of the mounting assembly. The lighting assembly is set above the workbench (1). The lighting assembly is located above the rotating assembly.

2. The visual inspection mechanism for the lock block turntable according to claim 1, characterized in that: The rotating assembly includes a first motor (401) and a rotating table (402). The first motor (401) is fixedly installed above the worktable (1), and the rotating table (402) is located above the first motor (401). The rotating table (402) is fixedly connected to the output end of the first motor (401).

3. The visual inspection mechanism for the lock block turntable according to claim 2, characterized in that: The rotating assembly includes a mounting base (403) and rollers (404). The mounting base (403) is fixedly installed above the worktable (1). There are four sets of mounting bases (403). The mounting base (403) is located below the rotating table (402). The rollers (404) are located above the mounting base (403) and are rotatably connected to the mounting base (403).

4. The visual inspection mechanism for the lock block turntable according to claim 1, characterized in that: The mounting assembly includes a second motor (501) and a mounting base (502). The second motor (501) is fixedly mounted on top of the mounting bracket (304). The mounting base (502) is located on one side of the mounting bracket (304). The mounting base (502) is rotatably connected to the mounting bracket (304). The mounting base (502) is fixedly connected to the output end of the second motor (501). The industrial camera (2) is located inside the mounting base (502).

5. The visual inspection mechanism for the lock block turntable according to claim 1, characterized in that: The lighting assembly includes a first support bracket (601), a threaded rod (602), a knob (603), a mounting plate (604), a guide rod (605), and a lighting lamp (606). The first support bracket (601) is fixedly installed above the workbench (1). The threaded rod (602) passes through the first support bracket (601) and is threadedly connected to the first support bracket (601). The knob (603) is fixedly installed on the upper part of the threaded rod (602). The mounting plate (604) is located below the threaded rod (602), and the mounting plate (604) is rotatably connected to the threaded rod (602). The guide rod (605) is fixedly installed above the mounting plate (604). There are four sets of guide rods (605). The guide rod (605) passes through the first support bracket (601) and is slidably connected to the first support bracket (601). A lighting lamp (606) is fixedly installed below the mounting plate (604).

6. The visual inspection mechanism for the lock block turntable according to claim 2, characterized in that: Two sets of second columns (701) are fixedly installed above the workbench (1). A conveyor belt (702) is provided between the two sets of second columns (701). The conveyor belt (702) is located above the rotating table (402). A guide plate (703) is provided at one end of the conveyor belt (702). The guide plate (703) is fixedly installed between the two sets of second columns (701).

7. The visual inspection mechanism for the lock block turntable according to claim 2, characterized in that: Two sets of second support brackets (801) are fixedly installed above the workbench (1). The second support brackets (801) are located on the periphery of the rotating table (402). A transfer robot (802) is provided on one side of the second support bracket (801). The transfer robot (802) is slidably connected to the second support bracket (801). Two sets of positioning brackets (803) are fixedly installed on one side of the workbench (1). The positioning brackets (803) correspond to the second support brackets (801). A collection box (804) is provided inside the positioning bracket (803).