Winding drum of three-dimensional wound core transformer
By designing a three-dimensional winding drum for core transformers, the problem of traditional winding machines being unable to wind wires was solved, enabling efficient and stable winding of three-dimensional core transformers, and improving production efficiency and equipment versatility.
Patent Information
- Application Number
- CN202423219898.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Traditional winding machines cannot be directly applied to the closed-loop structure of three-dimensional wound core transformers, making the winding process difficult.
A three-dimensional winding drum for a core transformer was designed, employing a circlip, a toothed disc assembly, and a support cylinder structure. The circlip holds the core column tightly, while the clamping handle and fixing assembly ensure stability. The arc-shaped pin and the toothed disc assembly enable smooth winding of the conductor.
It improves the winding efficiency and accuracy of three-dimensional wound core transformers, enhances the stability and versatility of the equipment, simplifies the operation process, and reduces time costs.
Smart Images
Figure CN223712590U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to transformer technical field, specifically, relate to a three -dimensional volume iron core transformer winding drum. BACKGROUND
[0002] Three-dimensional volume iron core transformer is a kind of special transformer, and its core structure is composed of three closed loops.This structure makes three-dimensional volume iron core transformer have higher magnetic flux density and lower magnetic resistance, thereby improving the efficiency and performance of transformer.However, this special core structure also brings great challenge to winding.The traditional winding machine is usually suitable for planar or open core structure, because they can be wound by simple mechanical movement of wire on the core.However, for the closed loop structure of three-dimensional volume iron core transformer, the traditional winding machine cannot be directly applied.This is because the structure of closed loop limits the entry and movement of wire, making the winding process very difficult. SUMMARY
[0003] In view of the above, the utility model provides a three-dimensional volume iron core transformer winding drum to solve at least one of the problems in the above background technology.
[0004] The utility model provides a three-dimensional volume iron core transformer winding drum, comprising: snap ring, the snap ring is used for holding transformer core column tightly, one side of the snap ring is provided with connecting block and compression handle, the connecting block is provided with through hole that penetrates the connecting block, the compression end of the compression handle is inserted into the inside of the through hole, the compression end of the compression handle is rotatably connected with the inner wall of the connecting block, one end of the snap ring is provided with fixed assembly;
[0005] Tooth disc assembly, the tooth disc assembly is sleeved on the outside of the snap ring, the tooth disc assembly includes first half edge tooth disc and second half edge tooth disc, the inner wall of the first half edge tooth disc and the second half edge tooth disc is slidably connected with the outer side wall of the snap ring, the same side of the first half edge tooth disc and the second half edge tooth disc is provided with arc dovetail groove, arc pin is slidably connected in the arc dovetail groove;
[0006] Support cylinder, the support cylinder is sleeved on the outside of the transformer core column, the snap ring and the tooth disc assembly are symmetrically arranged at the both ends of the support cylinder with the support cylinder as the axis, the both ends of the support cylinder are respectively buckled with the side of the first half edge tooth disc and the second half edge tooth disc away from the arc dovetail groove, the inner diameter of the support cylinder is greater than the outer diameter of the transformer core column, the tooth disc assembly can drive the support cylinder to rotate.
[0007] In some embodiments, the clamping ring comprises a first clamping ring and a second clamping ring, the left ends of the first clamping ring and the second clamping ring are hingedly connected by a movable hinge, and the transverse sections of the first clamping ring and the second clamping ring are both semicircular structures.
[0008] In some embodiments, the connecting block is arranged on the side wall of the first clamping ring, the connecting block and the first clamping ring are an integral structure, and the inner wall of the connecting block is on the same horizontal line as the inner wall of the first clamping ring.
[0009] In some embodiments, the pressing end of the pressing handle is provided with a movable hole, a connecting column arranged in the through hole passes through the movable hole, the two ends of the connecting column are fixedly connected with the inner wall of the connecting block, and the pressing handle is rotationally connected with the connecting column through the movable hole.
[0010] In some embodiments, the fixing assembly comprises:
[0011] A pull hook is arranged at the right end of the first clamping ring, and the pull hook is hingedly connected with the first clamping ring.
[0012] A fixing pin is arranged at the right end of the second clamping ring, the fixing pin and the second clamping ring are an integral structure, and the pull hook is used for clamping connection with the fixing pin.
[0013] In some embodiments, the inner diameter of the clamping ring matches the outer diameter of the transformer core column.
[0014] In some embodiments, the inner diameter of the circular ring formed by the first half-toothed disc and the second half-toothed disc matches the outer diameter of the clamping ring.
[0015] In some embodiments, the length of the arc-shaped pin is the same as the length of the arc-shaped dovetail groove, and the shape of the arc-shaped pin matches the shape of the arc-shaped dovetail groove.
[0016] In some embodiments, a plurality of resistance grooves are arranged at the top of the arc-shaped pin in a spaced manner along the two ends of the arc-shaped pin.
[0017] In some embodiments, the outer side walls of the first half-toothed disc and the second half-toothed disc are provided with teeth.
[0018] The foregoing general description and the following detailed description are merely exemplary and explanatory, rather than limiting the present disclosure.
[0019] Other features and aspects of the present disclosure will become more apparent from the following detailed description of exemplary embodiments with reference to the attached drawings. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings required to be used in the specific embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings described in the following description are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0021] Figure 1 The three-dimensional wound core transformer winding drum axis drawing provided by the embodiment of the present application;
[0022] Figure 2 The three-dimensional wound core transformer winding drum axis drawing provided by the embodiment of the present application;
[0023] Figure 3 The three-dimensional wound core transformer winding drum axis drawing provided by the embodiment of the present application;
[0024] Figure 4 The three-dimensional wound core transformer winding drum axis drawing provided by the embodiment of the present application;
[0025] Figure 5 The three-dimensional wound core transformer winding drum axis drawing provided by the embodiment of the present application;
[0026] Figure 6 The three-dimensional wound core transformer winding drum axis drawing provided by the embodiment of the present application;
[0027] Figure 7 The three-dimensional wound core transformer winding drum axis drawing provided by the embodiment of the present application;
[0028] 1, the clasp; 2, the transformer core column; 3, the connecting block; 4, the compression handle; 5, the through hole; 6, the first half edge tooth disc; 7, the second half edge tooth disc; 8, the arc swallow groove; 9, the arc pin; 10, the support cylinder; 11, the first clasp; 12, the second clasp; 13, the movable hole; 14, the connecting column; 15, the drag hook; 16, the fixed pin; 17, the resistance groove; 18, the gear tooth. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0030] In the description of the present application, it needs to be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0031] The terms "first", "second" are only for descriptive purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0032] In the description of the present application, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through intermediate medium, or internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0033] As in the background art, the three-dimensional wound core transformer is a special transformer whose core structure is composed of three closed loops. This structure makes the three-dimensional wound core transformer have higher magnetic flux density and lower magnetic resistance, thereby improving the efficiency and performance of the transformer. However, this special core structure also brings great challenges to winding. Traditional winding machines are usually suitable for flat or open core structures, because they can wind wires on the core through simple mechanical movement. However, for the closed loop structure of the three-dimensional wound core transformer, the traditional winding machine cannot be directly applied. This is because the structure of the closed loop limits the entry and movement of the wire, making the winding process very difficult.
[0034] To improve the above problems, the three-dimensional wound core transformer winding drum is provided, which can efficiently perform winding operation on the complex closed loop structure through the winding drum specially designed for the three-dimensional wound core. This design overcomes the challenges that the traditional winding machine cannot cope with, making the winding process more smooth and fast, greatly improving the production efficiency. The winding drum holds the transformer core column by two clamping rings, and is equipped with quick release structure and pull hook fixing pin, ensuring the stability of the equipment during winding. The design of the pressing handle further enhances the tightness between the clamping ring and the core column, ensuring the winding accuracy and the constant wire tension, thereby improving the performance and reliability of the transformer. The winding drum adopts modular design, and the clamping ring and the gear disc assembly can be quickly disassembled, facilitating the installation, debugging and maintenance of the equipment. The design of the arc-shaped pin makes the half gear disc easily separated or locked, simplifying the operation process and reducing the operation difficulty and time cost. Since the inner diameter of the supporting cylinder is larger than the outer diameter of the transformer core column, and the winding drum can be adjusted according to different specifications of the core, the device has good universality and can adapt to various sizes and models of three-dimensional wound core transformers, enhancing the flexibility of its market application.
[0035] Referring to Figures 1-7 According to the three-dimensional wound core transformer winding drum of the embodiment of the present application, the winding drum is designed for three-dimensional wound core transformers, which can efficiently perform winding operation on the complex closed loop structure. The design of the clamping ring and the pressing handle ensures the stability of the equipment during winding. The design of the arc-shaped pin makes the half gear disc easily separated or locked, simplifying the operation process and reducing the operation difficulty and time cost. The winding drum adopts modular design, and the clamping ring and the gear disc assembly can be quickly disassembled, facilitating the installation, debugging and maintenance of the equipment. The supporting cylinder is designed to have an inner diameter larger than the outer diameter of the transformer core column, and the winding drum can be adjusted according to different specifications of the core, so the device has good universality and can adapt to various sizes and models of three-dimensional wound core transformers, enhancing the flexibility of its market application.
[0036] The clamping ring 1 is used to hold the transformer core column 2, and one side of the clamping ring 1 is provided with a connecting block 3 and a pressing handle 4. The connecting block 3 is provided with a through hole 5 penetrating through the connecting block 3, and the pressing end of the pressing handle 4 extends into the inside of the through hole 5. The pressing end of the pressing handle 4 is rotationally connected with the inner wall of the connecting block 3. One end of the clamping ring 1 is provided with a fixing assembly.
[0037] The gear disc assembly is sleeved on the outside of the clamping ring 1 and includes a first half gear disc 6 and a second half gear disc 7. The inner walls of the first half gear disc 6 and the second half gear disc 7 are slidingly connected with the outer side wall of the clamping ring 1. The same side of the first half gear disc 6 and the second half gear disc 7 is provided with an arc-shaped dovetail groove 8, and an arc-shaped pin 9 is slidingly connected in the arc-shaped dovetail groove 8.
[0038] The supporting cylinder 10 is sleeved on the outside of the transformer core column 2, and the clamping ring 1 and the gear disc assembly are symmetrically arranged at both ends of the supporting cylinder 10 with the supporting cylinder 10 as the axis. The two ends of the supporting cylinder 10 are respectively buckled to the sides of the first half gear disc 6 and the second half gear disc 7 away from the arc-shaped dovetail groove 8. The inner diameter of the supporting cylinder 10 is larger than the outer diameter of the transformer core column 2, and the gear disc assembly can drive the supporting cylinder 10 to rotate.
[0039] In some embodiments, the clamping ring 1 comprises a first clamping ring 11 and a second clamping ring 12, the left ends of the first clamping ring 11 and the second clamping ring 12 are hingedly connected by a movable hinge, and the transverse sections of the first clamping ring 11 and the second clamping ring 12 are both semicircular structures.
[0040] In some embodiments, the connecting block 3 is arranged on the side wall of the first clamping ring 11, the connecting block 3 and the first clamping ring 11 are an integral structure, and the inner wall of the connecting block 3 is on the same horizontal line as the inner wall of the first clamping ring 11.
[0041] In some embodiments, the pressing end of the pressing handle 4 is provided with a movable hole 13, a connecting column 14 arranged in the through hole 5 passes through the movable hole 13, the two ends of the connecting column 14 are fixedly connected with the inner wall of the connecting block 3, and the pressing handle 4 is rotationally connected with the connecting column 14 through the movable hole 13.
[0042] In some embodiments, the fixing assembly comprises:
[0043] A pull hook 15 is arranged at the right end of the first clamping ring 11, and the pull hook 15 is hingedly connected with the first clamping ring 11.
[0044] A fixing pin 16 is arranged at the right end of the second clamping ring 12, the fixing pin 16 and the second clamping ring 12 are an integral structure, and the pull hook 15 is used for clamping with the fixing pin 16.
[0045] In some embodiments, the inner diameter of the clamping ring 1 matches the outer diameter of the transformer core column 2.
[0046] In some embodiments, the inner diameter of the circular ring formed by the first half-toothed disc 6 and the second half-toothed disc 7 matches the outer diameter of the clamping ring 1.
[0047] In some embodiments, the length of the arc-shaped pin 9 is the same as the length of the arc-shaped dovetail groove 8, and the shape of the arc-shaped pin 9 matches the shape of the arc-shaped dovetail groove 8.
[0048] In some embodiments, a plurality of resistance grooves 17 are arranged at the top of the arc-shaped pin 9 in a direction away from the two ends of the arc-shaped pin 9.
[0049] In some embodiments, the outer side wall of the first half-toothed disc 6 and the second half-toothed disc 7 is provided with a tooth 18.
[0050] It should be understood that the two clamping rings 1 are clamped and held by the pull hook 15 and the fixing pin 16 on the clamping ring 1, and the tightness between the clamping ring 1 and the transformer core column 2 is increased by the pressing handle 4 on the clamping ring 1; the tooth disc assembly is sleeved on the two clamping rings 1, the arc-shaped pin 9 can slide in the first half tooth disc 6 and the second half tooth disc 7, and the two half tooth discs are locked; when the two arc-shaped pins 9 are in the first half tooth disc 6 and the second half tooth disc 7, the first half tooth disc 6 and the second half tooth disc 7 can be separated, when the two ends of the two or one arc-shaped pin 9 are in the arc-shaped dovetail groove 8 of the first half tooth disc 6 and the second half tooth disc 7, the first half tooth disc 6 and the second half tooth disc 7 are locked and become a complete gear disc; the complete gear disc is sleeved on the outer surface of the clamping ring 1, and the complete gear disc can rotate on the outer surface of the clamping ring 1; the resistance groove 17 makes it convenient for the operator to slide the arc-shaped pin 9.
[0051] The support cylinder 10 is arranged between the two clamping rings 1, and the support cylinder 10 rotates with the gear assembly; after the wire winding is completed, the pull hook 15 is pulled to make the pull hook 15 and the fixing pin 16 separate, the arc-shaped pin 9 is rotated to make the first half tooth disc 6 and the second half tooth disc 7 separate, and the first half tooth disc 6 and the second half tooth disc 7 are separated from the clamping buckle connection of the support cylinder 10.
[0052] Obviously, those skilled in the art can make various modifications and variations to the utility model without departing from the spirit and scope of the utility model. Thus, if these modifications and variations of the utility model belong to the scope of the utility model claims and equivalent technologies, the utility model also intends to include these modifications and variations.
Claims
1. A three-dimensional wound core transformer winding drum, characterized by, The utility model relates to a transformer core column clamping device, including: A clamping ring is used for embracing the transformer core column, one side of the clamping ring is provided with a connecting block and a compression handle, the connecting block is provided with a through hole penetrating through the connecting block, the compression end of the compression handle extends into the inside of the through hole, the compression end of the compression handle is rotationally connected with the inner wall of the connecting block, one end of the clamping ring is provided with a fixing assembly; A tooth disc assembly is sleeved on the outside of the clamping ring, the tooth disc assembly includes a first half edge tooth disc and a second half edge tooth disc, the inner wall of the first half edge tooth disc and the second half edge tooth disc is slidably connected with the outer side wall of the clamping ring, the same side of the first half edge tooth disc and the second half edge tooth disc is provided with an arc dovetail groove, an arc pin is slidably connected in the arc dovetail groove; A support cylinder is sleeved on the outside of the transformer core column, the clamping ring and the tooth disc assembly are symmetrically arranged at both ends of the support cylinder, the both ends of the support cylinder are respectively buckled with the side of the first half edge tooth disc and the second half edge tooth disc away from the arc dovetail groove, the inner diameter of the support cylinder is greater than the outer diameter of the transformer core column, and the tooth disc assembly can drive the support cylinder to rotate.
2. A three-dimensional volume core transformer winding drum according to claim 1, characterized in that The clamping ring includes a first clamping ring and a second clamping ring, the left ends of the first clamping ring and the second clamping ring are hinged through a movable hinge, and the transverse sections of the first clamping ring and the second clamping ring are all semicircular structures.
3. A three-dimensional volume core transformer winding drum according to claim 2, characterized in that The connecting block is arranged on the side wall of the first clamping ring, the connecting block and the first clamping ring are an integral structure, and the inner wall of the connecting block is on the same horizontal line as the inner wall of the first clamping ring.
4. The three-dimensional volume core transformer winding drum according to claim 1, characterized in that, The compression end of the compression handle is provided with a movable hole, a connecting column arranged in the through hole penetrates through the movable hole, the both ends of the connecting column are fixedly connected with the inner wall of the connecting block, and the compression handle is rotationally connected with the connecting column through the movable hole.
5. A three-dimensional volume core transformer winding drum according to claim 2, characterized in that The fixing assembly includes: A drag hook is arranged at the right end of the first clamping ring, the drag hook is hinged with the first clamping ring; A fixing pin is arranged at the right end of the second clamping ring, the fixing pin and the second clamping ring are an integral structure, and the drag hook is used for clamping with the fixing pin.
6. A three-dimensional volume core transformer winding drum according to claim 1, characterized in that The inner diameter of the clamping ring matches the outer diameter of the transformer core column.
7. A three-dimensional volume core transformer winding drum according to claim 1, characterized in that The inner diameter of the annular ring formed by the first half edge tooth disc and the second half edge tooth disc matches the outer diameter of the clamping ring.
8. A three-dimensional volume core transformer winding drum according to claim 1, characterized in that, The length of the arc pin is the same as the length of the arc dovetail groove, and the shape of the arc pin matches the shape of the arc dovetail groove.
9. A three-dimensional volume core transformer winding drum according to claim 1, characterized in that, A plurality of resistance grooves are arranged at the top of the arc pin and spaced apart in the direction of the both ends of the arc pin.
10. A three-dimensional volume core transformer winding drum according to claim 1, characterized in that, The outer side wall of the first half edge tooth disc and the second half edge tooth disc is provided with a gear.