Linear plastic power supply box structure

The modular structure consisting of a plastic lower cover, circuit board, plastic upper cover, and grounding metal plate solves the problem of complex assembly of linear power supply housings, achieves stable conductivity and simplified installation using all-plastic materials, and improves the production efficiency and reliability of the power supply box.

CN223714296UActive Publication Date: 2025-12-23JIAN IGOR ELECTRIC CO LTD
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Patent Information

Application Number
CN202422242814.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-12-23
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

Existing linear power supplies have metal casings, requiring specialized insulating materials to isolate the internal circuitry from the metal casing. The assembly process is complex and difficult to automate.

Method used

It adopts a snap-on structure consisting of a plastic lower cover, circuit board, plastic upper cover, and grounding metal plate. Grounding is achieved through conductive plates and metal jumpers. Combined with limit blocks and snap-on slots, the installation process is simplified, and the use of all-plastic material avoids scratches and corrosion.

Benefits of technology

It achieves convenient and quick installation, stable conductivity, avoids scratches and corrosion during transportation, and improves the installation efficiency and stability of the linear plastic power supply box structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

A linear plastic power supply box structure comprises a plastic shell lower cover, a circuit board, a plastic shell upper cover and a grounding metal sheet. The grounding metal sheet is mounted on the bottom surface of the lower cover of the plastic shell, the grounding metal sheet is provided with a conduction sheet, and the conduction sheet is provided with a clamping groove; the circuit board is installed inside the plastic shell lower cover, the circuit board is provided with metal jumpers, the metal jumpers are clamped in the clamping grooves, the metal jumpers are communicated with the conducting pieces, and the plastic shell upper cover is installed on the top of the plastic shell lower cover. The utility model provides a linear plastic power supply box structure according to the above content, and solves the problems that a linear power supply shell in the prior art is made of metal, a special insulating material is needed to isolate an internal circuit from a metal shell, the assembly process is complex, and automatic production is difficult to realize.
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Description

TECHNICAL FIELD

[0001] The utility model relates to linear power supply shell technical field especially relates to a linear plastic power supply box structure. BACKGROUND

[0002] Linear power supply shell is usually made of metal material, has good conductivity and electromagnetic shielding performance, can protect the circuit and element inside power supply from outside interference and damage. Meanwhile, the metal shell also has good heat dissipation performance, can rapidly dissipate the heat generated during power supply operation, guarantees the stability and reliability of power supply.

[0003] However, the linear power supply shell in the prior art is made of metal, needs special insulating material to isolate the internal circuit and metal shell, the assembly process is complex, and it is difficult to realize automatic production. UTILITY MODEL CONTENTS

[0004] The utility model discloses a linear plastic power supply box structure, solve the linear power supply shell in the prior art, is made of metal, needs special insulating material to isolate the internal circuit and metal shell, the assembly process is complex, and it is difficult to realize automatic production's problem.

[0005] To achieve this purpose, the utility model adopts the following technical scheme:

[0006] A kind of linear plastic power supply box structure, including plastic shell lower cover, circuit board, plastic shell upper cover and grounding metal sheet;

[0007] The grounding metal sheet is installed to the bottom surface of the plastic shell lower cover, the grounding metal sheet is equipped with conducting piece, and the conducting piece is equipped with clamping groove;

[0008] The circuit board is installed to the inside of the plastic shell lower cover, the circuit board is equipped with metal jumper, the metal jumper is clamped in the clamping groove, and the metal jumper is conducted with the conducting piece, the plastic shell upper cover is installed to the top of the plastic shell lower cover.

[0009] Further, the plastic shell lower cover is equipped with first air-avoiding groove, the circuit board is equipped with second air-avoiding groove, the metal jumper is directly opposite the second air-avoiding groove, and the metal jumper is located above the second air-avoiding groove.

[0010] Specifically, the top of the conducting piece is equipped with opening, and the bottom of the opening is communicated with the clamping groove.

[0011] Preferably, the bottom of the plastic shell lower cover is equipped with mounting groove, the grounding metal sheet is equipped with mounting sheet, and the mounting sheet is installed to the mounting groove.

[0012] In some embodiments, the bottom of the plastic shell lower cover is provided with a groove, the grounding metal sheet is installed in the groove, and the bottom surface of the grounding metal sheet protrudes from the bottom surface of the plastic shell lower cover.

[0013] Further, the fixing screw is further included.

[0014] The groove is provided with a through hole, the grounding metal sheet is provided with a stretching hole, the top surface of the stretching hole protrudes from the top surface of the through hole, the stretching hole is installed in the through hole, and the fixing screw is installed in the stretching hole.

[0015] Specifically, the inner wall of the plastic shell lower cover is provided with a limiting block, and the bottom surface of the limiting block abuts against the top surface of the circuit board.

[0016] Preferably, the plastic shell lower cover is provided with a clamping opening, the plastic shell upper cover is provided with a clamping block, and the clamping block is clamped in the clamping opening.

[0017] Compared with the prior art, one of the above technical solutions has the following beneficial effects:

[0018] 1. By means of the plastic shell lower cover, the circuit board, the plastic shell upper cover, the grounding metal sheet, the conducting sheet, the clamping groove and the metal jumper, the grounding metal sheet and the circuit board are connected in a clamping structure to realize grounding conduction, so that the grounding metal sheet is always in conduction with the circuit board, the installation is convenient and fast, the conduction quality is stable, and the installation efficiency and the conduction stability of the linear plastic power supply box structure are improved.

[0019] 2. The shell is made of full plastic material, and special insulating sheets and other insulating isolation devices are not needed, and compared with the traditional metal shell, the shell can avoid scratches and rust during transportation. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a structural schematic view of a linear plastic power supply box structure of one embodiment of the utility model;

[0021] Figure 2 is a structural schematic view of a fixing screw of one embodiment of the utility model;

[0022] Figure 3 is a structural schematic view of a first and second avoiding slot of one embodiment of the utility model;

[0023] Figure 4 is a structural schematic view of an installation slot of one embodiment of the utility model;

[0024] Figure 5 is a structural schematic view of a grounding metal sheet of one embodiment of the utility model;

[0025] Wherein: the plastic shell lower cover 1, the first avoidance groove 11, the installation groove 12, the recess 13, the through hole 131, the limiting block 14, the clamping mouth 15, the circuit board 2, the metal jumper 21, the second avoidance groove 22, the plastic shell upper cover 3, the clamping block 31, the grounding metal sheet 4, the conducting sheet 41, the clamping groove 411, the opening 412, the mounting sheet 42, the stretch hole 43, the fixing screw 5. DETAILED DESCRIPTION

[0026] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, and are merely intended to explain the present application, and should not be understood as a limitation of the present application.

[0027] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", "inner side", "outer side", "inner end", "outer end", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the features limited as "first" and "second" can explicitly or implicitly include one or more of the features, which are used to distinguish the described features, and have no order or weight. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0028] In one embodiment of the present application, as Figures 1-5As shown, a linear plastic power supply box structure includes a lower plastic housing cover 1, a circuit board 2, an upper plastic housing cover 3, and a grounding metal plate 4. The grounding metal plate 4 is installed on the bottom surface of the lower plastic housing cover 1, and the grounding metal plate 4 is provided with a conductive piece 41, and the conductive piece 41 is provided with a mounting groove 411. The circuit board 2 is installed inside the lower plastic housing cover 1, and the circuit board 2 is provided with a metal jumper 21, which is mounted in the mounting groove 411 and is connected to the conductive piece 41. The upper plastic housing cover 3 is installed on the top of the lower plastic housing cover 1. In this embodiment, during installation, the circuit board 2 is installed inside the lower cover 1 of the plastic housing, and the grounding metal plate 4 is installed on the top of the lower cover 1 of the plastic housing. The grounding metal plate 4 has a vertical conductive piece 41. The grounding metal plate 4 and the conductive piece 41 are integrally bent and formed. The conductive piece 41 is inserted into the lower cover 1 of the plastic housing from bottom to top, and the metal jumper 21 of the circuit board 2 is placed in the mounting slot 411. The metal jumper 21 is connected to the grounding metal plate 4 through the conductive piece 41. Finally, the upper cover 3 of the plastic housing is installed on the top of the lower cover 1 of the plastic housing. The plastic housing lower cover 1, the circuit board 2, the plastic housing upper cover 3, the grounding metal piece 4, the conductive piece 41, the mounting slot 411, and the metal jumper 21 are used to achieve grounding and conduction between the grounding metal piece 4 and the circuit board 2 through a clip-on structure. This ensures that the grounding metal piece 4 is always connected to the circuit board 2, making installation convenient and quick, and ensuring stable conductivity. This improves the installation efficiency and conductivity stability of the linear plastic power supply box structure. Furthermore, the housing is made entirely of plastic, eliminating the need for special insulating sheets and other insulation isolation devices. Compared to traditional metal housings, it avoids scratches and rust during transportation.

[0029] like Figure 3 As shown, the lower cover 1 of the plastic housing has a first clearance groove 11, the circuit board 2 has a second clearance groove 22, and the metal jumper 21 is directly opposite the second clearance groove 22 and is located above the second clearance groove 22. In this embodiment, when the grounding metal piece 4 is installed on the lower cover 1 of the plastic housing, the conductive piece 41 is passed through the first clearance groove 11 and the second clearance groove 22 from bottom to top, thereby facilitating the placement of the metal jumper 21 in the mounting slot 41.

[0030] like Figure 5As shown, the top of the conducting sheet 41 is provided with an opening 412, the bottom of the opening 412 is communicated with the clamping groove 411. In this embodiment, the cross section of the opening 412 is inverted trapezoidal structure, that is, the length of the top of the opening 412 is greater than the length of the bottom, and the bottom of the opening 412 is communicated with the clamping groove 411, so as to facilitate the clamping of the metal jumper 21 from the opening 412 into the clamping groove 411, convenient and fast, and the installation efficiency of the metal jumper 21 is improved.

[0031] As shown in the figure, Figures 4-5 As shown, the bottom of the plastic shell lower cover 1 is provided with a mounting groove 12, the grounding metal sheet 4 is provided with a mounting sheet 42, and the mounting sheet 42 is mounted in the mounting groove 12. In this embodiment, the number of mounting grooves 12 is two, the grounding metal sheet 4 is provided with two vertical mounting sheets 42, and the two vertical mounting sheets 42 are specifically punched and formed by the grounding metal sheet 4. When mounting, the conducting sheet 41 of the grounding metal sheet 4 passes through the first avoidance groove 11 and the second avoidance groove 22 in turn, and the two mounting sheets 42 are mounted in the mounting groove 12, so that the grounding metal sheet 4 is fixedly mounted and is not easy to move.

[0032] As shown in the figure, Figures 4-5 As shown, the bottom of the plastic shell lower cover 1 is provided with a recess 13, the grounding metal sheet 4 is mounted in the recess 13, and the bottom surface of the grounding metal sheet 4 protrudes from the bottom surface of the plastic shell lower cover 1. In this embodiment, the bottom surface of the plastic shell lower cover 1 is recessed from bottom to top to form the recess 13. After the grounding metal sheet 4 is mounted in the recess 13, the bottom surface of the grounding metal sheet 4 protrudes slightly from the bottom surface of the plastic shell lower cover 1, so as to be more conducive to grounding. Further, the grounding metal sheet 4 and the plastic shell lower cover are formed by injection molding or riveting, which is solid and firm. It should be noted that the grounding metal sheet 4 needs to reserve a conducting area according to the design requirements when it is formed by injection molding.

[0033] As shown in the figure, Figures 1-2 As shown, it also includes a fixing screw 5; the recess 13 is provided with a through hole 131, the grounding metal sheet 4 is provided with a stretching hole 43, the top surface of the stretching hole 43 protrudes from the top surface of the through hole 131, the stretching hole 43 is mounted in the through hole 131, and the fixing screw 5 is mounted in the stretching hole 43. In this embodiment, when the grounding metal sheet 4 is mounted in the plastic shell lower cover 1, the stretching hole 43 is placed in the through hole 131, and the outer wall of the stretching hole 43 is fitted to the inner wall of the through hole 131, and the top surface of the stretching hole 43 is slightly higher than the top surface of the through hole 131. When the fixing screw 5 is mounted in the stretching hole 43, the lower surface of the fixing screw 5 directly contacts the metal grounding sheet 4, so as to be more conducive to grounding.

[0034] As Figure 1 and Figure 3 As shown in the figure, the inner wall of the plastic shell lower cover 1 is provided with a limiting block 14, and the bottom surface of the limiting block 14 abuts against the top surface of the circuit board 2. In this embodiment, the inner wall of the plastic shell lower cover 1 is provided with four limiting blocks 14. After the circuit board 2 is installed in the interior of the plastic shell lower cover 1, the bottom surfaces of the four limiting blocks 14 abut against the top surface of the circuit board 2, thereby preventing the circuit board 2 from shaking up and down or falling out, and achieving the effect of improving the stability of the installation structure of the linear plastic power box structure.

[0035] As Figures 3-4 shown in the figure, the plastic shell lower cover 1 is provided with a clamping opening 15, the plastic shell upper cover 3 is provided with a clamping block 31, and the clamping block 31 is clamped in the clamping opening 15. In this embodiment, the plastic shell lower cover 1 is provided with four clamping openings 15, and the inner wall of the plastic shell upper cover 3 is provided with four clamping blocks 31. When installed, the four clamping blocks 31 are clamped in the corresponding four clamping openings 15, thereby making the plastic shell upper cover 3 firmly installed, which is convenient and quick to install and not easy to loosen.

[0036] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0037] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. A linear plastic power supply box structure, characterized in that: Includes a plastic housing bottom cover, circuit board, plastic housing top cover, and grounding metal plate; The grounding metal sheet is installed on the bottom surface of the lower cover of the plastic shell. The grounding metal sheet is provided with a conductive piece, and the conductive piece is provided with a mounting groove. The circuit board is installed inside the lower cover of the plastic housing. The circuit board is provided with a metal jumper wire, which is snapped into the snap-fit ​​slot and is connected to the conductive piece. The upper cover of the plastic housing is installed on top of the lower cover of the plastic housing.

2. The linear plastic power supply box structure according to claim 1, characterized in that: The plastic outer shell has a first clearance groove on the lower cover, the circuit board has a second clearance groove, the metal jumper is directly opposite the second clearance groove, and the metal jumper is located above the second clearance groove.

3. The linear plastic power supply box structure according to claim 2, characterized in that: The top of the conductive piece has an opening, and the bottom of the opening communicates with the mounting slot.

4. The linear plastic power supply box structure according to claim 2, characterized in that: The bottom of the plastic outer shell cover is provided with a mounting groove, and the grounding metal sheet is provided with a mounting plate, which is installed in the mounting groove.

5. The linear plastic power supply box structure according to claim 2, characterized in that: The bottom of the plastic outer shell cover is provided with a groove, the grounding metal plate is installed in the groove, and the bottom surface of the grounding metal plate protrudes from the bottom surface of the plastic outer shell cover.

6. The linear plastic power supply box structure according to claim 5, characterized in that: It also includes fixing screws; The groove has a through hole, the grounding metal sheet has a stretching hole, the top surface of the stretching hole protrudes from the top surface of the through hole, the stretching hole is installed in the through hole, and the fixing screw is installed in the stretching hole.

7. The linear plastic power supply box structure according to claim 1, characterized in that: The inner wall of the lower cover of the plastic outer shell is provided with a limiting block, and the bottom surface of the limiting block abuts against the top surface of the circuit board.

8. The linear plastic power supply box structure according to claim 1, characterized in that: The lower cover of the plastic outer shell is provided with a snap-fit ​​opening, and the upper cover of the plastic outer shell is provided with a snap-fit ​​block, which snaps into the snap-fit ​​opening.