Efficient homogenizing, emulsifying and stirring reaction pot

By introducing a movable stirring roller and a composite moving system into the emulsification reactor, the problem of fixed stirring blade position was solved, achieving a more efficient emulsification and mixing effect.

CN223717134UActive Publication Date: 2025-12-26BAFFMAN TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202520091057.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-12-26
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

In existing emulsification reactor stirring devices, the stirring blades are in a fixed position, which makes it difficult to fully stir the material at the inner edge of the reactor and between the stirring blades, thus affecting the emulsification efficiency.

Method used

A high-efficiency homogenizing emulsification stirring reaction vessel is designed. By setting a movable stirring roller and a moving rod that drives the stirring blades, combined with a traction rope and drum system, the stirring blades can move in multiple directions, including reciprocating movement away from or towards the stirring roller and up-and-down reciprocating motion, thereby enhancing the stirring effect.

Benefits of technology

It improves emulsification and mixing efficiency, ensures uniform mixing of all materials in the reaction vessel, and enhances the emulsification effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of emulsifying reaction pots, and provides an efficient homogenizing emulsifying stirring reaction pot which comprises a reaction pot and an upper cover arranged at the upper end of the reaction pot, a stirring roller is arranged above the upper cover, the lower end of the stirring roller movably penetrates through the inner top wall of the upper cover, a plurality of first stirring blades are fixedly connected to the circumferential side of the stirring roller, and a plurality of second stirring blades are fixedly connected to the circumferential side of the stirring roller. A mounting plate with an opening in the lower end is fixedly connected to the upper part of the circumferential side of the stirring roller, and a moving rod is slidably arranged below the mounting plate through a moving part; the moving part comprises a lead screw rotationally arranged between the side walls of the opening of the mounting plate, the circumferential side of the lead screw is in threaded connection with a lead screw nut, the lower end of the lead screw nut is fixedly connected with a connecting protection box, and the moving rod is fixedly connected to the lower end of the connecting protection box; the screw rod rotates to drive the screw rod nut to move, so that the moving rod is driven to reciprocate far away from or close to the stirring roller, moving stirring is performed, and the stirring effect is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of emulsification reaction pot, especially to a high -efficient homogenization emulsification stirring reaction pot. BACKGROUND

[0002] The emulsification reaction pot is also called emulsification reaction kettle, which is used for emulsification processing of products, and a stirring device is generally arranged in the emulsification reaction pot to stir materials in the emulsification reaction pot, so as to improve the emulsification efficiency of the materials.

[0003] However, the existing emulsification reaction pot stirring device is generally composed of a stirring rod, stirring blades and a motor, the stirring blades are fixed on the stirring rod, and the position of the stirring blades is generally fixed, which leads to that some materials at the edge of the emulsification reaction pot or between the stirring blades cannot be stirred for a short time during emulsification stirring, thereby affecting the overall emulsification efficiency. SUMMARY

[0004] In view of the deficiencies in the prior art, the utility model provides a high -efficient homogenization emulsification stirring reaction pot, which can drive the stirring blades to move and improve the emulsification mixing efficiency.

[0005] The above technical purpose of the utility model is realized through the following technical scheme:

[0006] A high -efficient homogenization emulsification stirring reaction pot, including the reaction pot and the upper end setting of its upper cover, the upper cover is provided with the stirring roller, and the lower end of the stirring roller is movably penetrated through the inner top wall of the upper cover, the circumferential side of the stirring roller is fixedly connected with a plurality of first stirring blades, the circumferential side upper portion of the stirring roller is fixedly connected with the mounting plate with the lower end being open, and the lower portion of the mounting plate is slidably provided with a movable rod through a moving piece.

[0007] The moving piece includes a lead screw rotatably arranged between the opening side walls of the mounting plate, the circumferential side of the lead screw is threadedly connected with a lead screw nut, and the lower end of the lead screw nut is fixedly connected with a connecting protection box, and the movable rod is fixedly connected to the lower end of the connecting protection box.

[0008] In a preferred example, the movable rod can be further configured to have a moving groove on one side, a plurality of second stirring blades are slidably connected between the side walls of the moving groove, and adjacent two second stirring blades are connected through a connecting rod.

[0009] In a preferred example, the upper end of the second stirring blade located at the uppermost side is fixedly connected with a traction rope, the traction rope movably penetrates through the inner bottom wall of the connecting protection box, one side wall of the connecting protection box is rotatably connected with a winding drum, and the traction rope is fixedly connected to the circumferential side of the winding drum.

[0010] The utility model discloses a further configuration in a preferable example can be: the rotating piece is arranged between the winding drum and the connecting protection box, the rotating piece includes the linkage gear connected on the one side of winding drum, the side wall of connecting protection box is provided with electric half gear, and the intermittent meshing is between electric half gear and linkage gear.

[0011] The utility model discloses a further configuration in a preferable example can be: the fixed connection of two first limit rods is arranged between the side wall of mounting panel, and the screw nut is slidably connected on the circumferential side of two first limit rods.

[0012] The utility model discloses a further configuration in a preferable example can be: the fixed connection of two second limit rods is arranged between the inner top wall and the inner bottom wall of mobile groove, and the second stirring vane is slidably connected on the circumferential side of two second limit rods.

[0013] The utility model discloses a further configuration in a preferable example can be: the fixed connection of scraping blade that is combined with the circumferential inner wall of reaction pot is arranged on the one side of mounting panel, the circumferential inner wall lower part of reaction pot is fixedly connected with the mounting base, and the upper end of mounting base is fixedly connected with the limit sleeve ring, and the lower end of stirring roller is located in the limit sleeve ring.

[0014] Summarized above, the utility model discloses at least one beneficial technical effect that includes following:

[0015] 1. be provided with reaction pot, upper cover, stirring roller, first stirring vane, mounting panel, mobile rod, screw rod and screw rod nut, after material is added to the reaction pot, rotates the first stirring vane and drives and stirs the material through stirring roller, and the screw rod rotates and drives the screw rod nut to move, thereby drives the mobile rod to move reciprocatingly away from stirring roller or close to stirring roller, realizes mobile stirring, improves the efficiency and effect of emulsification stirring.

[0016] 2. be provided with mobile groove, second stirring vane, tow rope and winding drum, and the tow rope and winding drum cooperate, can drive the second stirring vane to move up and down, when the mobile rod rotates along with stirring roller and moves stirring, the second stirring vane moves up and down on the mobile rod, can further improve the stirring effect. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the perspective view of the embodiment;

[0018] Figure 2 It is the sectional view of the embodiment;

[0019] Figure 3 It is the enlarged view of A in the embodiment Figure 2

[0020] Figure 4 It is the partial view of the stirring roller of the embodiment; ​

[0021] Figure 5 is the embodiment of the present application Figure 4 is an enlarged view of B in the embodiment.

[0022] In the figure, 1, reaction pot; 2, chassis; 3, stirring roller; 4, first stirring blade; 5, moving rod; 6, second stirring blade; 9, mounting plate; 10, lead screw; 11, lead screw nut; 12, first limiting rod; 13, connecting protective box; 14, winding drum; 15, electric half gear; 16, connecting gear; 17, traction rope; 18, second limiting rod; 19, moving groove; 20, connecting rod; 21, scraper; 22, mounting base; 23, limiting collar; 24, upper cover. DETAILED DESCRIPTION

[0023] The utility model will be further explained in detail in combination with the drawings.

[0024] Embodiment:

[0025] With reference to Figures 1-5 The utility model discloses a high -efficient homogenization emulsification stirring reaction pot, including reaction pot 1 and setting at its upper end upper cover 24, the upper cover 24 is provided with stirring roller 3 in the top of the upper cover 24, and the lower end of stirring roller 3 is movable and penetrates the inner top wall of the upper cover 24, and the circumferential side of stirring roller 3 is fixedly connected with a plurality of first stirring blade 4, and the circumferential side upper portion of stirring roller 3 is fixedly connected with the mounting plate 9 of the lower end opening, and the lower of mounting plate 9 is slidably provided with moving rod 5 through moving piece.

[0026] The moving piece includes the lead screw 10 rotationally arranged between the opening side wall of mounting plate 9, and the circumferential side of lead screw 10 is threadedly connected with lead screw nut 11, and the lower end of lead screw nut 11 is fixedly connected with connecting protective box 13, and moving rod 5 is fixedly connected to the lower end of connecting protective box 13.

[0027] In the embodiment, with reference to Figure 2 After the material is added into the reaction pot 1, the first stirring blade 4 is driven to rotate by the stirring roller 3 to stir the material, the lead screw 10 is rotated to drive the lead screw nut 11 to move, thereby driving the moving rod 5 to reciprocatingly move away from or close to the stirring roller 3, and the moving stirring is carried out to improve the stirring effect.

[0028] Although not shown in the figure, the lead screw 10 can be driven by a motor. The motor is fixed to one side wall of the opening on the lower side of the mounting plate 9, and the lead screw 10 is fixed to the output end of the motor. The other end of the lead screw 10 rotates on one side of the opening. Therefore, the specific usage between the lead screw 10 and the moving rod 5 is as follows: when the motor is started, the output end of the motor drives the lead screw 10 to rotate. The lead screw nut 11 is on the surface of the lead screw 10. The lead screw nut 11 drives the connecting protective box 13 and the moving rod 5 to move. When the output end of the motor rotates in the opposite direction, the lead screw nut 11 moves in the opposite direction on the lead screw 10. Preferably, the motor is connected to an external power source through electrical connection. The electrical connection can be a wire. The wire passes through the stirring roller 3 and is connected to the motor. The upper end of the wire can be connected to the power source through a rotating joint. The motor can be protected by a protective shell.

[0029] Preferably, a heating box can be installed on the circumferential side of the reaction vessel 1 to increase the temperature of the reaction vessel 1 and the interior of the reaction vessel 1, which facilitates the emulsification operation;

[0030] Preferred, Reference Figure 1 The reactor 1 has a cone-shaped funnel shape on the lower circumferential side, with a discharge port at the center. Although not shown in the figure, a valve can be installed at the discharge port. A base frame 2 is fixed on the lower circumferential side of the reactor 1, and the reactor 1 can be placed on the ground through the base frame 2.

[0031] Regarding feeding, although not shown in the figure, a feed pipe can be installed on the upper cover 24 for convenient feeding;

[0032] Regarding the rotation of stirring roller 3, please refer to... Figure 1 On the upper cover 24, a gear ring is fixedly connected to the circumferential side of the stirring roller 3. A gear is rotatably connected to the upper cover 24. The gear meshes with the gear ring. The gear is driven by a motor. The motor is installed on the upper end of the upper cover 24 via an L-shaped base. The base is fixed on the upper end of the upper cover 24, and the motor is fixed on the upper end of the base. The motor is connected to the gear via a coupling.

[0033] For further details, please refer to Figure 5 A moving groove 19 is provided on one side of the moving rod 5. Several second stirring blades 6 are slidably connected between the side walls of the moving groove 19. Adjacent second stirring blades 6 are connected by a connecting rod 20.

[0034] In this embodiment, reference Figure 5 The connecting rod 20 is located at the center of the second stirring blade 6. The connecting rod 20 can connect the linkage gear 16 into a whole, which facilitates the movement of the second stirring blade 6.

[0035] For further details, please refer to Figure 3The upper end of the second stirring blade 6 at the uppermost side is fixedly connected with a traction rope 17, the traction rope 17 movably penetrates the inner bottom wall of the protection box 13, one side wall of the protection box 13 is rotatably connected with a winding drum 14, and the traction rope 17 is fixedly connected to the circumferential side of the winding drum 14.

[0036] In the embodiment, referring to the positions of the winding drum 14 and the traction rope 17 in Figure 3 , the traction rope 17 movably penetrates the slot at the lower end of the protection box 13, and a sealing ring can be arranged; Figure 2 In the embodiment, referring to the position of the mounting plate 9 in , the mounting plate 9 is arranged at a high position, and the mounting plate 9 is not contacted by the emulsified material under normal conditions during stirring;

[0037] The specific mode in which the winding drum 14 and the traction rope 17 drive the second stirring blade 6 to move is that the winding drum 14 rotates, the traction rope 17 gradually wraps around the surface of the winding drum 14, the traction rope 17 pulls the second stirring blade 6 to move upward, the second stirring blade 6 rotates downward through the rotating member, and the up-and-down reciprocating movement of the second stirring blade 6 is realized.

[0038] Figure 3 Further, the specific mode is that The winding drum 14 and the protection box 13 are provided with a rotating member, the rotating member includes a linkage gear 16 fixedly connected to one side of the winding drum 14, one side wall of the protection box 13 is provided with an electric half gear 15, and the electric half gear 15 and the linkage gear 16 are intermittently engaged.

[0039] Figure 2 and Figure 3 , the specific mode in which the winding drum 14 and the rotating member are used is that the electric half gear 15 is started, the electric half gear 15 is engaged with the linkage gear 16 when the electric half gear 15 rotates to the side with gear teeth, the linkage gear 16 drives the winding drum 14 to rotate, the traction rope 17 wraps around the surface of the winding drum 14, the traction rope 17 pulls the second stirring blade 6 to move upward, the electric half gear 15 and the linkage gear 16 are not engaged when the electric half gear 15 rotates to the side without gear teeth, the second stirring blade 6 moves downward due to its own gravity, the linkage gear 16 pulls the traction rope 17, the traction rope 17 is separated from the surface of the winding drum 14, the traction rope 17 drives the winding drum 14 to reversely rotate, and the up-and-down reciprocating movement of the second stirring blade 6 is realized;

[0040] In the embodiment, referring to the positions of the winding drum 14 and the traction rope 17 in Figure 3The electric half gear 15 in the protection box 13 is composed of an electric machine and a half gear. The electric machine is fixed to one side wall of the protection box 13, and the half gear is fixed to the output end of the electric machine. The electric machine is connected to the external power supply through electricity, and the electricity adopts high-temperature-resistant wires. The specific installation mode of the wires can refer to the connection mode of the electric machine driving the lead screw 10. The long wires can be conveniently used when the protection box 13 moves, and the exposed part of the wires can be protected by the protection shell. The electric machine and the wires belong to the prior art, and the specific model and the like are selected by the person skilled in the art. Therefore, they will not be described in detail here.

[0041] Further, please refer to Figure 3 Two first limiting rods 12 are fixedly connected between the side walls of the mounting plate 9, and the lead screw nut 11 is slidingly connected to the circumferential side of the two first limiting rods 12.

[0042] In this embodiment, the lead screw nut 11 moves linearly on the surface of the first limiting rod 12, thereby improving the stability of the movement of the lead screw nut 11.

[0043] Further, please refer to Figure 5 Two second limiting rods 18 are fixedly connected between the inner top wall and the inner bottom wall of the moving groove 19, and the second stirring blade 6 is slidingly connected to the circumferential side of the two second limiting rods 18.

[0044] In this embodiment, the second stirring blade 6 slides on the second limiting rod 18, which can prevent the position of the second stirring blade 6 from deviating from the inside of the moving groove 19, thereby improving the stability of the up-and-down movement of the second stirring blade 6.

[0045] Further, please refer to Figure 4 A scraper 21 is fixedly connected to one side of the mounting plate 9 and is attached to the circumferential inner wall of the reaction pot 1. An installation base 22 is fixedly connected to the lower part of the circumferential inner wall of the reaction pot 1, and the upper end of the installation base 22 is fixedly connected to a limiting sleeve ring 23. The lower end of the stirring roller 3 is located inside the limiting sleeve ring 23.

[0046] In this embodiment, the scraper 21 moves with the mounting plate 9 and the stirring roller 3. When the scraper 21 rotates, it can scrape the inner wall of the reaction pot 1, thereby facilitating the stirring effect of the emulsified material at the edge. When the base frame 2 and the stirring roller 3 are installed, the stirring roller 3 is inserted into the limiting sleeve ring 23. The installation base 22 and the limiting sleeve ring 23 can support the stirring roller 3, thereby improving the overall stability.

[0047] The implementation principle of the above embodiment is that after the material is added into the reaction pot 1, the stirring roller 3 rotates, the first stirring blade 4 stirs along with the rotation of the stirring roller 3, the motor is started, the output end of the motor drives the screw rod 10 to rotate, the screw nut 11 is on the surface of the screw rod 10, the screw nut 11 drives the connecting protection box 13 and the moving rod 5 to move, the output end of the motor reversely rotates, the screw nut 11 reversely moves on the screw rod 10, the electric half gear 15 is started, when the electric half gear 15 rotates to the side with gear teeth, the electric half gear 15 is engaged with the connecting gear 16, the connecting gear 16 drives the winding drum 14 to rotate, the traction rope 17 is wrapped on the surface of the winding drum 14, the traction rope 17 pulls the second stirring blade 6 to move upward, when the electric half gear 15 rotates to the side without gear teeth, the electric half gear 15 is not engaged with the connecting gear 16, the second stirring blade 6 moves downward due to its own gravity, the connecting gear 16 pulls the traction rope 17, the traction rope 17 is separated from the winding drum 14, the force drives the winding drum 14 to reversely rotate, so that the up-and-down reciprocating movement of the second stirring blade 6 is realized, and the stirring effect on the emulsified material can be improved.

[0048] The contents not described in detail in the specification belong to the prior art known by the person skilled in the art.

[0049] The embodiments of the specific implementation are the preferred embodiments of the utility model, and do not limit the protection scope of the utility model, so that: all equivalent changes made according to the structure, shape and principle of the utility model should be covered in the protection scope of the utility model.

Claims

1. A high-efficiency homogenizing emulsifying stirring reaction kettle, comprising a reaction kettle (1) and an upper cover (24) arranged at the upper end of the reaction kettle (1), characterized in that: The upper cover (24) is provided with a stirring roller (3), and the lower end of the stirring roller (3) movably penetrates the inner top wall of the upper cover (24), a plurality of first stirring blades (4) are fixedly connected to the circumferential side of the stirring roller (3), and an open mounting plate (9) is fixedly connected to the upper part of the circumferential side of the stirring roller (3). The moving piece includes a lead screw (10) rotatably arranged between the opening side walls of the mounting plate (9), a lead screw nut (11) is threadedly connected to the circumferential side of the lead screw (10), and the lower end of the lead screw nut (11) is fixedly connected to a connecting protection box (13), and the moving rod (5) is fixedly connected to the lower end of the connecting protection box (13).

2. The high-efficiency homogenizing emulsification stirring reaction kettle according to claim 1, characterized in that: One side of the moving rod (5) is provided with a moving groove (19), and a plurality of second stirring blades (6) are slidably connected between the side walls of the moving groove (19).

3. The high-efficiency homogenizing emulsification stirring reaction kettle according to claim 2, characterized in that: The upper end of the uppermost second stirring blade (6) is fixedly connected with a traction rope (17), and the traction rope (17) movably penetrates the inner bottom wall of the connecting protection box (13), one side wall of the connecting protection box (13) is rotatably connected with a winding drum (14), and the traction rope (17) is fixedly connected to the circumferential side of the winding drum (14).

4. The high-efficiency homogenizing emulsification stirring reaction kettle according to claim 3, characterized in that: The winding drum (14) and the connecting protection box (13) are provided with a rotating piece, the rotating piece includes a linkage gear (16) fixedly connected to one side of the winding drum (14), one side wall of the connecting protection box (13) is provided with an electric half gear (15), and the electric half gear (15) and the linkage gear (16) are intermittently engaged.

5. The high efficiency homogenizing emulsifying and stirring reaction kettle according to claim 1, characterized in that: Two first limiting rods (12) are fixedly connected between the side walls of the mounting plate (9), and the lead screw nut (11) is slidably connected to the circumferential side of the two first limiting rods (12).

6. The high efficiency homogenizing emulsifying and stirring reaction kettle according to claim 2, characterized in that: Two second limiting rods (18) are fixedly connected between the inner top wall and the inner bottom wall of the moving groove (19), and the second stirring blades (6) are slidably connected to the circumferential side of the two second limiting rods (18).

7. The high efficiency homogenizing emulsifying and stirring reaction kettle according to claim 1, characterized in that: One side of the mounting plate (9) is longitudinally fixedly connected with a scraper (21) abutting the circumferential inner wall of the reaction pot (1), the circumferential inner wall of the reaction pot (1) is fixedly connected with a mounting base (22) at the lower part, and the upper end of the mounting base (22) is fixedly connected with a limiting sleeve ring (23), and the lower end of the stirring roller (3) is located in the limiting sleeve ring (23).