Digital control detection production line

By digitally controlling the automatic feeding, conveying, and testing processes of the production line, the problems of low product testing efficiency and inaccurate data statistics have been solved, achieving fully automated and efficient product testing.

CN223717743UActive Publication Date: 2025-12-26CHENYANG FANA INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423248067.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-26
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing technologies suffer from low product testing efficiency, high labor intensity for operators, and inaccurate data statistics.

Method used

The digitally controlled inspection production line utilizes components such as servo motors, telescopic motors, and lifting motors to achieve a fully automated process of automatic feeding, conveying, inspection, and counting. This includes the integration of automatic feeding components, inspection components, and counting components to ensure accurate workpiece positioning, real-time monitoring of inspection results, and correct data statistics.

Benefits of technology

It has achieved full automation of product testing, reduced the labor intensity of operators, and improved testing efficiency and the accuracy of data statistics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of detection, and discloses a digital control detection production line which comprises supporting side plates and a base plate arranged on the supporting side plates, a conveying belt assembly is arranged between the supporting side plates, an automatic feeding assembly is arranged on the base plate, a detection assembly is arranged on one side of the automatic feeding assembly, and the detection assembly is arranged on the other side of the conveying belt assembly. A counting assembly is arranged on one side of the detection assembly; a telescopic motor capable of being started pushes a to-be-detected workpiece on the lowermost layer to a conveying belt from a rectangular through hole, a servo motor is started to drive the conveying belt to convey the workpiece into a detection channel, and when positioning light emitted by an emitter is in butt joint with a receiver on the to-be-detected workpiece, an instruction is given to enable the conveying belt to stop running. A lifting motor is started to drive a detection head to insert into a detection jack for workpiece detection; the detected workpieces can be sensed when passing through the infrared sensor, the digital counting function of the display screen is triggered, the correctness of data statistics is ensured, and the labor intensity of operators is greatly reduced due to whole-process automation.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of detection, especially a kind of digital control detection production line. BACKGROUND

[0002] Detection in product production process is necessary procedure to ensure product quality, and various products need to be detected when being processed and manufactured. With the development of industrial automation, the detector for detecting product parameters has high automation degree in working process. For example, product detection can be completed by placing product on the detection table of detector. In prior art, product is placed on detection table by manual operation of operator, and then product is taken out by operator to detect next product. The manual operation causes low product detection efficiency, and for mass detection, the operation causes great labor intensity of operator, and inaccurate counting occurs when manually counting data.

[0003] Therefore, a kind of digital control detection production line is needed to solve this problem. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of digital control detection production line, to solve the problem proposed in background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A kind of digital control detection production line, including support side plate and the base plate being arranged on the support side plate, the support side plate is equipped with conveying belt assembly, the base plate is equipped with automatic feeding assembly, one side of the automatic feeding assembly is equipped with detection assembly, one side of the detection assembly is equipped with counting assembly.

[0007] Preferably, the support side plate is equipped with servo motor, the servo motor is connected with power shaft, the power shaft is equipped with rotating wheel, the rotating wheel outer side is equipped with conveying belt.

[0008] Preferably, the automatic feeding assembly includes barrier plate, the barrier plate lower end is equipped with rectangular through hole, the rectangular through hole is embedded with push plate, one end of the push plate is connected with telescopic motor.

[0009] Preferably, the barrier plate is equipped with a plurality of stacked workpieces to be detected, the workpiece to be detected is equipped with a plurality of receivers, the receivers are equipped with detection jack, one side of the barrier plate is equipped with limiting plate.

[0010] Preferably, the detection assembly comprises a detection block, the detection block is provided with a detection channel, the detection channel is inserted with a conveying belt, the top of the detection channel is provided with a lifting motor, the lifting motor is connected with a detection plate, one side of the detection plate is provided with a positioning emitter and a detection head.

[0011] Preferably, the counting assembly comprises a display screen, one side of the display screen is provided with an infrared sensor, one side of the display screen is provided with a chute, and the chute is provided below with a collection box.

[0012] Beneficial effects: the novel startable telescopic motor pushes the lowest workpiece to be detected from the rectangular through hole to the conveying belt, the workpiece is positioned by the limiting plate when entering the conveying belt, so that the workpiece is not deviated and normally enters the detection channel, the positioning light emitted by the positioning emitter is normally connected with the receiver on the workpiece to be detected, the conveying belt is stopped when the connection is achieved, the detection plate is lowered by the lifting motor, the workpiece is detected by the detection head inserted into the detection hole; the workpiece after detection is inducted by the infrared sensor, the digital counting function of the display screen is triggered, and the display screen displays the data, so that the correctness of data statistics is ensured, and the workpiece is slid into the collection box from the chute, so that the labor intensity of the operator is greatly reduced, and the practicability is high. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of the provided drawings.

[0014] Figure 1 It is a whole structure schematic view of the present application;

[0015] Figure 2 It is a conveying belt assembly structure view of the present application;

[0016] Figure 3 It is an automatic feeding assembly structure schematic view of the present application;

[0017] Figure 4 It is a detection assembly structure schematic view of the present application.

[0018] Legend:

[0019] 1, support side plate; 11, servo motor; 12, power shaft; 3, conveying belt assembly; 31, rotating wheel; 32, conveying belt; 2, base plate; 4, automatic feeding assembly; 41, blocking plate; 411, limiting plate; 42, rectangular through hole; 43, push plate; 44, telescopic motor; 45, workpiece to be detected; 5, detection assembly; 51, receiver; 52, detection jack; 53, detection block; 54, detection channel; 541, lifting motor; 542, detection plate; 55, positioning emitter; 551, detection head; 6, counting assembly; 61, display screen; 62, infrared sensor; 63, chute; 64, collection box. DETAILED DESCRIPTION

[0020] The utility model will be further explained in detail in combination with the drawings and embodiments, obviously, the described embodiments are only a part of the utility model embodiments, rather than all the embodiments. The embodiments in the application and the features in the embodiments can be combined with each other without conflict. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of the utility model protection.

[0021] It should be noted that if the utility model embodiments involve directionality indication (such as up, down, left, right, front, back, etc.), the directionality indication is only used to explain the relative position relationship, motion condition, etc. between the components in a certain posture (as shown in the drawings), if the certain posture changes, the directionality indication also changes accordingly.

[0022] In addition, “multiple” means two or more. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the use of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the scope of the utility model protection.

[0023] Please refer to the drawings in the description Figures 1-4 A digital control detection production line, comprising support side plates 1 and a base plate 2 provided on the support side plates 1, a conveying belt assembly 3 is provided between the support side plates 1, an automatic feeding assembly 4 is provided on the base plate 2, a detection assembly 5 is provided on one side of the automatic feeding assembly 4, and a counting assembly 6 is provided on one side of the detection assembly 5.

[0024] Further, the support side plate 1 is provided with a servo motor 11, the servo motor 11 is connected with a power shaft 12, a rotating wheel 31 is provided on the power shaft 12, a conveying belt 32 is provided outside the rotating wheel 31, the servo motor 11 is started to drive the rotating wheel 31 to rotate by the power shaft 12, and the conveying belt 32 is driven by the rotating wheel 31 to transport the workpiece.

[0025] Further, the automatic feeding assembly 4 comprises a blocking plate 41, the lower end of the blocking plate 41 is provided with a rectangular through hole 42, the rectangular through hole 42 is embedded with a push plate 43, one end of the push plate 43 is connected with a telescopic motor 44, the workpiece 45 is detected to be aligned with the rectangular through hole 42, the telescopic motor 44 is started to push the lowermost workpiece 45 to be detected from the rectangular through hole 42 to the conveying belt 32 by the push plate 43, and then the push plate 43 is retracted to the original position to wait for the next start instruction.

[0026] Further, a plurality of stacked workpieces 45 to be detected are arranged between the blocking plates 41, the workpieces 45 to be detected are provided with a plurality of receivers 51, the receivers 51 are provided with detection jacks 52, one side of the blocking plate 41 is provided with a limiting plate 411, the workpiece is limited by the limiting plate 411 when entering the conveying belt 32, so that the placement position of the workpiece to be detected 45 does not deviate and normally enters the detection channel 54, and the positioning light emitted by the positioning emitter 55 is normally connected with the receiver 51 on the workpiece to be detected 45.

[0027] Further, the detection assembly 5 comprises a detection block 53, the detection block 53 is provided with a detection channel 54, the detection channel 54 is inserted with the conveying belt 32, the top of the detection channel 54 is provided with a lifting motor 541, the lifting motor 541 is connected with a detection plate 542, one side of the detection plate 542 is provided with a positioning emitter 55 and a detection head 551, the lifting motor 541 drives the detection plate 542 to descend, the detection head 551 is inserted into the detection jack 52 for workpiece detection, the detection plate 542 is lifted after detection, and the servo motor 11 and the telescopic motor 44 are restarted for next workpiece detection.

[0028] Further, the counting assembly 6 comprises a display screen 61, one side of the display screen 61 is provided with an infrared sensor 62, one side of the display screen 61 is provided with a sliding groove 63, the lower side of the sliding groove 63 is provided with a collection box 64, the workpiece after detection is sensed by the infrared sensor 62, triggers the digital counting function of the display screen 61 and displays on the display screen 61, realizes real-time monitoring, and ensures the correctness of data statistics.

[0029] First, the workpiece 45 to be detected is stacked between the blocking plates 41 and aligned with the rectangular through hole 42, the telescopic motor 44 is started to push the lowermost workpiece 45 to be detected from the rectangular through hole 42 to the conveying belt 32 by the push plate 43, then the push plate 43 is retracted to the original position to wait for the next start instruction, the servo motor 11 is started to drive the rotating wheel 31 to rotate by the power shaft 12, the rotating wheel 31 drives the conveying belt 32 to transport the workpiece, the workpiece is limited by the limiting plate 411 when entering the conveying belt 32, so that the workpiece to be detected 45 is not deviated from the normal position into the detection channel 54, ensuring that the positioning light emitted by the positioning emitter 55 is normally connected with the receiver 51 on the workpiece to be detected 45, when the connection is achieved, the servo motor 11 is stopped, and then the conveying belt 32 is stopped, the lifting motor 541 is started to drive the detection plate 542 to descend, the detection head 551 is inserted into the detection hole 52 to detect the workpiece, after detection, the detection plate 542 is raised, the servo motor 11 and the telescopic motor 44 are restarted to detect the next workpiece, the workpiece after detection is sensed by the infrared sensor 62, triggering the digital counting function of the display screen 61 and displaying on the display screen 61, real-time monitoring is realized, ensuring the correctness of data statistics, then sliding into the collection box 64 from the chute 63, the whole process is automatic, greatly reducing the labor intensity of the operator, and the practicability is high.

[0030] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

[0031] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any figure reference in the claims should not be regarded as limiting the involved claims.

[0032] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be properly combined to form other embodiments that those skilled in the art can understand.

Claims

1. A digitally controlled inspection production line comprising a support side panel (1) and a base panel (2) provided on said support side panel (1), characterized in that, The support side plate (1) is provided with a conveying belt assembly (3), the base plate (2) is provided with an automatic feeding assembly (4), one side of the automatic feeding assembly (4) is provided with a detection assembly (5), one side of the detection assembly (5) is provided with a counting assembly (6).

2. A digitally controlled inspection line as claimed in claim 1, characterized in that, The support side plate (1) is provided with a servo motor (11), the servo motor (11) is connected with a power shaft (12), the power shaft (12) is provided with a rotating wheel (31), the outer side of the rotating wheel (31) is provided with a conveying belt (32).

3. A digitally controlled inspection line as claimed in claim 1, characterized in that, The automatic feeding assembly (4) comprises a blocking plate (41), the lower end of the blocking plate (41) is provided with a rectangular through hole (42), the rectangular through hole (42) is embedded with a push plate (43), one end of the push plate (43) is connected with a telescopic motor (44).

4. A digitally controlled inspection line as claimed in claim 3, characterized in that, The blocking plate (41) is provided with a plurality of stacked workpieces to be detected (45), the workpieces to be detected (45) are provided with a plurality of receivers (51), the receivers (51) are provided with detection jacks (52), one side of the blocking plate (41) is provided with a limiting plate (411).

5. A digitally controlled inspection production line according to claim 1, characterized in that, The detection assembly (5) comprises a detection block (53), the detection block (53) is provided with a detection channel (54), the detection channel (54) is inserted with a conveying belt (32), the top of the detection channel (54) is provided with a lifting motor (541), the lifting motor (541) is connected with a detection plate (542), one side of the detection plate (542) is provided with a positioning transmitter (55) and a detection head (551).

6. A digitally controlled inspection line as claimed in claim 1, characterized in that, The counting assembly (6) comprises a display screen (61), one side of the display screen (61) is provided with an infrared sensor (62), one side of the display screen (61) is provided with a sliding groove (63), the lower side of the sliding groove (63) is provided with a collection box (64).