Welding device of reaction tower
By designing a fixing and moving mechanism for the welding device, the problem of inconvenience in removing the reaction tower after welding was solved, improving welding quality and production efficiency, and reducing costs and risks.
Patent Information
- Application Number
- CN202520120854.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-20
AI Technical Summary
After the reaction tower is welded, the change in height makes the removal operation inconvenient and affects the welding efficiency.
A welding device comprising a welding base, a transmission base, an adjusting cylinder, and a motor was designed. The reaction tower components are fixed by driving the support column and side block with the fixed cylinder, and the reaction tower is stably clamped and moved by the transmission screw and motor.
It enables rapid and stable clamping of welding components in the reaction tower, improving welding quality and yield. The moving device simplifies material handling, reduces production costs and safety risks, and increases production efficiency.
Smart Images

Figure CN223718618U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the reaction tower welding technical field, more specifically, especially relates to a welding device of reaction tower. BACKGROUND
[0002] The reaction tower is a kind of chemical reactor, and it has wide application in chemical production, and its welding device is the key part to ensure the structural integrity and operation safety of the reaction tower.
[0003] When welding operation is carried out on the reaction tower, the reaction tower is usually high, so the reaction tower needs to be welded in batches, but after the welding of the reaction tower is completed, the height scale of the reaction tower changes, which makes the subsequent removal of the reaction tower after welding more inconvenient, and further affects the welding efficiency of the welding device on the reaction tower. UTILITY MODEL CONTENTS
[0004] The embodiment of the present disclosure relates to a welding device of reaction tower to solve the problem that the height scale of the reaction tower changes after the welding of the reaction tower is completed, which makes the subsequent removal of the reaction tower after welding more inconvenient, and further affects the welding efficiency of the welding device on the reaction tower.
[0005] The purpose and function of the welding device of the reaction tower are achieved by the following specific technical means:
[0006] The first aspect of the present disclosure provides a welding device of reaction tower, which comprises a welding base, the shape of the welding base is rectangular seat structure, and a transmission base is slidably arranged on the top of the welding base;The welding base further comprises a connecting support seat, the shape of the connecting support seat is L-shaped seat structure, and the connecting support seat is integrally arranged on one end of the top of the welding base, and a reinforcing rib is welded at the connecting place of the welding base and the connecting support seat;A matching top seat is fixedly installed on one end of the bottom of the connecting support seat;The welding support column is designed as rectangular column structure, and is fixedly arranged on the top of the welding base;The adjusting cylinder is fixedly installed on the top of the welding support column, and the piston rod of the adjusting cylinder is fixedly installed with a welding head.
[0007] As a preferred scheme of the utility model, the welding base further comprises a connecting sliding groove, the connecting sliding groove is arranged on the top of the welding base;The transmission base and the connecting sliding groove are slidably connected;The transmission screw is rotatably arranged on the bottom of the connecting sliding groove;The adjusting motor is installed in the connecting sliding groove;The transmission shaft of the adjusting motor is drivingly connected with one end of the transmission screw.
[0008] As the preferred scheme of the utility model, the cooperation top seat further includes: transmission motor A, transmission motor A is installed and fixedly arranged in the middle of the cooperation top seat; connecting seat A, connecting seat A is rotationally arranged at the bottom of the cooperation top seat; transmission connection between the bottom of transmission motor A and connecting seat A; mounting seat, the shape of mounting seat is rectangular seat structure design, and mounting seat is installed and fixedly arranged in the middle of connecting seat A, two fixed cylinders A are symmetrically installed and fixedly arranged in the inside of mounting seat.
[0009] As the preferred scheme of the utility model, the cooperation top seat further includes: fixed pillar A, the shape of fixed pillar A is rectangular column structure design, and fixed pillar A is fixedly arranged at the one end of the piston rod of fixed cylinder A; fixed side block A, the shape of fixed side block A is arc block structure, and the number of fixed side block A is two, and fixed side block A is symmetrically fixedly arranged at one side of fixed pillar A.
[0010] As the preferred scheme of the utility model, the transmission base further includes: placing top seat, placing top seat is rotationally arranged at the top of transmission base; connecting seat B, the shape of connecting seat B is rectangular seat structure design, and connecting seat B is installed and fixedly arranged in the middle of placing top seat, two fixed cylinders B are symmetrically installed and fixedly arranged in the inside of connecting seat B; transmission motor B, transmission motor B is installed and fixedly arranged in the inside of transmission base; transmission connection between the rotating shaft of transmission motor B and placing top seat; transmission joint, the shape of transmission joint is arc head structure design, and the number of transmission joint is two, and transmission joint is symmetrically fixedly arranged at the bottom of transmission base; threaded connection between transmission joint and transmission screw.
[0011] As the preferred scheme of the utility model, the transmission base further includes: fixed pillar B, the shape of fixed pillar B is rectangular column structure design, and fixed pillar B is fixedly arranged at the one end of the piston rod of fixed cylinder B; fixed side block B, the shape of fixed side block B is arc block structure, and the number of fixed side block B is two, and fixed side block B is symmetrically fixedly arranged at one side of fixed pillar B.
[0012] Compared with the prior art, the utility model has the advantages of the following:
[0013] Through the cooperation between cooperation top seat and transmission base, through the fixed cylinder B and fixed cylinder A on cooperation top seat and transmission base are started, and the movement of fixed pillar B and fixed pillar A is driven by fixed cylinder B and fixed cylinder A, the quick and stable clamping of the reaction tower welding part is realized. This design effectively avoids the problem of inaccurate welding caused by part shaking or displacement during welding, significantly improves the welding quality and yield, and the design of fixed side block B and fixed side block A further enhances the reliability and uniformity of fixation, ensures that the welding part maintains a stable posture during welding, and is beneficial to forming uniform and beautiful welds.
[0014] Through the setting of the transmission base, after the welding is completed, the transmission screw is driven to rotate by starting the adjusting motor, so that the transmission base is moved, the reaction tower after the welding is smoothly separated from the welding area, the subsequent material taking operation is facilitated, the manual carrying and transferring steps are reduced, the production cost and safety risk are reduced, and the overall production efficiency and operation safety are improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is the overall shaft side three-dimensional structure schematic diagram of the utility model.
[0016] Figure 2 is the structure schematic diagram of the transmission base when moving.
[0017] Figure 3 is the welding base structure schematic diagram of the utility model.
[0018] Figure 4 is the cooperation top seat disassembling structure schematic diagram of the utility model.
[0019] Figure 5 is the transmission base disassembling structure schematic diagram of the utility model.
[0020] Figure 6 is the connecting seat B disassembling structure schematic diagram of the utility model.
[0021] In the drawing, the corresponding relationship of component name and drawing number is as follows:
[0022] 1, welding base; 101, connecting support seat; 102, welding support column; 103, adjusting cylinder; 104, welding head; 105, connecting sliding groove; 106, transmission screw; 107, adjusting motor; 2, cooperation top seat; 201, transmission motor A; 202, connecting seat A; 203, mounting seat; 204, fixed cylinder A; 205, fixed support column A; 206, fixed side block A; 3, transmission base; 301, placing top seat; 302, connecting seat B; 303, transmission motor B; 304, transmission joint; 305, fixed cylinder B; 306, fixed support column B; 307, fixed side block B. DETAILED DESCRIPTION
[0023] The embodiment of the utility model is further described in detail below in combination with the drawings and examples.
[0024] Example: as shown in the accompanying drawings Figure 1 to the accompanying Figure 6 :
[0025] The utility model provides a kind of welding device of reaction tower, comprising: welding base 1, the shape of welding base 1 is rectangular seat structure, and transmission base 3 is slidably arranged on the top of welding base 1;Welding base 1 further includes: connecting support seat 101, the shape of connecting support seat 101 is L-shaped seat structure, and connecting support seat 101 is integrally arranged at one end of the top of welding base 1, and reinforcing rib is welded at the connecting place of welding base 1 and connecting support seat 101;Cooperating top seat 2 is fixedly installed at the bottom of one end of connecting support seat 101;Welding pillar 102, the shape of welding pillar 102 is rectangular column structure design, and welding pillar 102 is fixedly arranged on the top of welding base 1;Adjusting cylinder 103, adjusting cylinder 103 is fixedly installed on the top of welding pillar 102, and the piston rod one end of adjusting cylinder 103 is fixedly provided with welding head 104;Connecting sliding groove 105, connecting sliding groove 105 is opened on the top of welding base 1;Transmission base 3 and connecting sliding groove 105 are slidably connected;Transmission screw 106, transmission screw 106 is rotatably arranged at the bottom of connecting sliding groove 105;Adjusting motor 107, adjusting motor 107 is installed in connecting sliding groove 105;The transmission connection between the shaft of adjusting motor 107 and one end of transmission screw 106.
[0026] Wherein, cooperating top seat 2 further includes: transmission motor A201, transmission motor A201 is fixedly installed in the middle of cooperating top seat 2;Connecting seat A202, connecting seat A202 is rotatably arranged at the bottom of cooperating top seat 2;Transmission connection between the bottom of transmission motor A201 and connecting seat A202;Mounting seat 203, the shape of mounting seat 203 is rectangular seat structure design, and mounting seat 203 is fixedly installed in connecting seat A202 middle, two fixed cylinders A204 are fixedly installed in the inside of mounting seat 203 in symmetry;Fixed pillar A205, the shape of fixed pillar A205 is rectangular column structure design, and fixed pillar A205 is fixedly arranged on the piston rod one end of fixed cylinder A204;Fixed side block A206, the shape of fixed side block A206 is arc block structure, and the number of fixed side block A206 is two, and fixed side block A206 is fixedly arranged on one side of fixed pillar A205 in symmetry.
[0027] The transmission base 3 further comprises: a placing top seat 301 rotatably arranged on the top of the transmission base 3; a connecting seat B302 in the shape of a rectangular seat structure, fixedly arranged in the middle of the placing top seat 301, and internally symmetrically fixedly provided with two fixed cylinders B305; a transmission motor B303 fixedly arranged in the transmission base 3; a transmission joint 304 in the shape of an arc-shaped head structure, provided with two, symmetrically fixed to the bottom of the transmission base 3; the transmission joint 304 is in threaded connection with the transmission screw 106; a fixed support B306 in the shape of a rectangular column structure, fixedly arranged at one end of the piston rod of the fixed cylinder B305; and a fixed side block B307 in the shape of an arc-shaped block structure, provided with two, symmetrically fixed to one side of the fixed support B306.
[0028] The specific use and role of the embodiment are as follows: when the reaction tower is welded, the welding device is placed in a suitable position, the welding parts of the reaction tower are respectively placed between the fixed support B306 and the fixed support A205, the fixed cylinder B305 and the fixed cylinder A204 are respectively started, the fixed support B306 and the fixed support A205 are driven to move, the fixed side block B307 and the fixed side block A206 on one side of the fixed support B306 and the fixed support A205 are in contact with the parts of the reaction tower to fix them, the transmission motor B303 and the transmission motor A201 are started, the placing top seat 301 and the connecting seat A202 are rotated to drive the reaction tower to rotate, and the welding head 104 is driven to contact the reaction tower by starting the adjusting cylinder 103 to perform welding operation.
[0029] When the welding of the reaction tower is completed, the transmission screw 106 is driven to rotate by starting the adjusting motor 107, the transmission base 3 is driven to move by the transmission joint 304, the reaction tower after welding is separated from the welding area of the device, and subsequent material taking operation is facilitated.
Claims
1. A welding device for a reaction column, characterized in that Include: Welding base (1), the shape of welding base (1) is rectangular seat structure, and the top of welding base (1) is slidably provided with transmission base (3);The welding base (1) further includes: the connecting support seat (101), the shape of the connecting support seat (101) is L-shaped seat structure, and the connecting support seat (101) is integrally arranged at one end of the top of the welding base (1), and the connecting part of the welding base (1) and the connecting support seat (101) is welded with reinforcing ribs;The bottom of one end of the connecting support seat (101) is fixedly provided with a matching top seat (2);Welding column (102), the shape of welding column (102) is rectangular column structure design, and the welding column (102) is fixedly arranged on the top of the welding base (1);Adjusting cylinder (103), adjusting cylinder (103) is fixedly arranged on the top of the welding column (102), and the piston rod of adjusting cylinder (103) is fixedly provided with a welding head (104) at one end.
2. The apparatus of claim 1, wherein: The welding base (1) further includes: a connecting chute (105) is formed in the top of the welding base (1);Transmission base (3) and connecting chute (105) are slidably connected;Transmission screw (106), transmission screw (106) is rotatably arranged at the bottom of connecting chute (105);Adjusting motor (107), adjusting motor (107) is installed in the connecting chute (105);The transmission connection between the shaft of adjusting motor (107) and one end of transmission screw (106).
3. The apparatus of claim 1, wherein: The matching top seat (2) further includes: transmission motor A (201), transmission motor A (201) is fixedly arranged in the middle of the inside of the matching top seat (2);Connecting seat A (202), connecting seat A (202) is rotatably arranged at the bottom of the matching top seat (2);Transmission connection between the bottom of transmission motor A (201) and connecting seat A (202);Mounting seat (203), the shape of mounting seat (203) is rectangular seat structure design, and mounting seat (203) is fixedly arranged in the middle of connecting seat A (202), and two fixed cylinders A (204) are fixedly arranged in the inside of mounting seat (203).
4. The apparatus of claim 3, wherein: The matching top seat (2) further includes: fixed column A (205), the shape of fixed column A (205) is rectangular column structure design, and fixed column A (205) is fixedly arranged at one end of the piston rod of fixed cylinder A (204);Fixed side block A (206), the shape of fixed side block A (206) is arc block structure, and the number of fixed side block A (206) is two, and fixed side block A (206) is symmetrically fixed on one side of fixed column A (205).
5. The apparatus of claim 1 wherein: The transmission base (3) further includes: a placing top seat (301) rotatably arranged on the top of the transmission base (3); a connecting seat B (302) in the shape of a rectangular seat structure, fixedly arranged in the middle of the placing top seat (301), and internally symmetrically fixedly provided with two fixed air cylinders B (305); a transmission motor B (303) fixedly arranged in the transmission base (3); a transmission shaft of the transmission motor B (303) in transmission connection with the placing top seat (301); transmission joints (304) in the shape of arc-shaped head structures, two in number, and symmetrically fixedly arranged at the bottom of the transmission base (3); and the transmission joints (304) in threaded connection with the transmission screw (106).
6. The apparatus of claim 5, wherein: The transmission base (3) further includes: a fixed support B (306) in the shape of a rectangular column structure, fixedly arranged at one end of a piston rod of the fixed air cylinder B (305); and fixed side blocks B (307) in the shape of arc-shaped blocks, two in number, and symmetrically fixedly arranged at one side of the fixed support B (306).