Automatic plug mounting equipment
The integrated automatic plug-filling equipment enables automated loading, unloading, and assembly of small and medium-sized products, solving the problem of low efficiency in manual operation and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423227519.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In the existing technology, the assembly of small and medium-sized parts mainly relies on manual operation, which is inefficient, labor-intensive, and easily affected by human factors, resulting in inconsistent assembly quality and increasing production costs and defect rates.
The integrated loading and unloading mechanism, feeding mechanism, and assembly mechanism, including loading and unloading fixtures, feeding components, transfer components, picking fixtures, and picking drive components, realizes automated plug assembly. The guide bar and secondary positioning mechanism ensure accurate positioning and assembly.
It significantly improved the efficiency of the production line, shortened the manufacturing cycle, reduced reliance on manual labor, lowered labor costs, and improved production stability and product quality.
Smart Images

Figure CN223718738U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mould technical field especially relates to automatic equipment of filling stopper. BACKGROUND
[0002] In the current practice in the mould technical field, for the assembly work of small and medium-sized parts such as stopper, mainly rely on manual operation to complete, this present situation not only is inefficient, and the labor intensity is big, it is difficult to adapt to the urgent needs of modernization production to high efficiency, precision and automation. The traditional manual assembly mode is susceptible to human factors, leading to uneven assembly quality, increasing the product failure rate and production cost. CONTENT OF THE UTILITY MODEL
[0003] In order to solve at least one of the above technical problems, the utility model provides a kind of automatic equipment of filling stopper.
[0004] To achieve the above purpose, the embodiment of the present application adopts the following technical scheme:
[0005] The utility model provides a kind of automatic equipment of filling stopper, comprising:
[0006] Feeding mechanism, the feeding mechanism includes feeding fixture and feeding driving part, the feeding driving part with the feeding fixture the feeding driving part is connected, for driving the feeding fixture work between first station and second station;
[0007] Feeding mechanism, the feeding mechanism includes feeding fixture and feeding driving part, the feeding driving part with the feeding fixture the feeding driving part is connected, for driving the feeding fixture work between first station and second station;
[0008] Assembly mechanism, the assembly mechanism includes material taking fixture and material taking driving part, the material taking driving part with the material taking fixture is connected, for the assembly part on the material taking component is transferred to the second station.
[0009] In a possible implementation manner of the present application, the feeding fixture includes first feeding part and second feeding part.
[0010] In a possible implementation manner of the present application, the first station is provided with preliminary positioning mechanism.
[0011] In a possible implementation manner of the present application, the preliminary positioning mechanism is guide strip.
[0012] In a possible implementation manner of the present application, the second station is provided with secondary positioning mechanism.
[0013] In a possible implementation manner of the present application, the feeding mechanism both sides are each provided with one second station.
[0014] In a possible implementation manner of the present application, one of the assembly mechanisms is arranged corresponding to each of the second stations.
[0015] In a possible implementation manner of the present application, the feeding assembly is a vibrating disc.
[0016] In a possible implementation manner of the present application, the transfer assembly is a 4-station transfer assembly.
[0017] In a possible implementation manner of the present application, the material taking jig is a 4-station material taking jig.
[0018] Compared with the prior art, the automatic plug equipment can continuously and quickly complete the feeding and assembly of small and medium-sized products such as plugs, significantly improves the overall work efficiency of the production line, and shortens the product manufacturing cycle. The introduction of the automatic equipment reduces the dependence on manual operation and reduces the labor demand of the production line. This not only reduces the labor cost expenditure of the enterprise, but also avoids the assembly quality fluctuation caused by human factors, improves the production stability and product quality. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments of the present application will be described below.
[0020] Figure 1 is a structural schematic view of an automatic plug equipment provided by the present application;
[0021] Figure 2 is another structural schematic view of an automatic plug equipment provided by the present application;
[0022] Figure 3 is a structural schematic view of a feeding and discharging jig in an automatic plug equipment provided by the present application;
[0023] Figure 4 is a structural schematic view of a material taking jig in an automatic plug equipment provided by the present application.
[0024] Explanation of reference signs:
[0025] 10, feeding and discharging mechanism; 110, feeding and discharging jig; 1110, first feeding and discharging part; 1120, second feeding and discharging part; 120, feeding and discharging driving member; 20, feeding mechanism; 210, feeding assembly; 220, transfer assembly; 30, assembly mechanism; 310, material taking jig; 320, material taking driving member; 40, preliminary positioning mechanism; 50, secondary positioning mechanism. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with the drawings and examples.
[0027] The terms "first", "second", and the like in the embodiments of the utility model are only used to distinguish related technical features, and do not represent the order of succession.
[0028] In the present application, the terms "up", "down", "inner", "middle", "outer", "front", "back" and the like indicate the orientation or positional relationship shown in the drawings.
[0029] In addition, the above-mentioned part of the terms can be used to represent other meanings in addition to the orientation or positional relationship, for example, the term "up" may also be used to represent a certain dependent relationship or connection relationship in some cases.
[0030] The automatic plug equipment provided by the utility model can continuously and quickly complete the feeding and assembly of small and medium-sized products such as plugs, significantly improves the overall working efficiency of the production line, and shortens the product manufacturing cycle. The introduction of the automatic equipment reduces the dependence on manual operation and reduces the labor demand of the production line. Embodiment
[0031] The utility model embodiment provides a kind of automatic plug equipment, such as Figures 1 to 4As shown, it comprises a feeding and discharging mechanism 10, a feeding and discharging mechanism 10 comprising a feeding and discharging jig 110 and a feeding and discharging driving element 120, the feeding and discharging driving element 120 being connected with the feeding and discharging jig 110, for driving the feeding and discharging jig 110 to work between the first station and the second station; a feeding mechanism 20, the feeding mechanism 20 comprising a feeding assembly 210 and a transfer assembly 220, the feeding assembly 210 being connected with the transfer assembly 220, for feeding the parts to be assembled to the transfer assembly 220; an assembling mechanism 30, the assembling mechanism 30 comprising a taking jig 310 and a taking driving element 320, the taking driving element 320 being connected with the taking jig 310, for transferring the parts to be assembled on the transfer assembly 220 to the second station.
[0032] Thus, the automatic plug assembling equipment provided by the embodiment of the present application can realize automatic feeding and discharging and assembling of small and medium-sized products such as plugs. The labor cost of the production line is reduced, the automation level of the workshop is improved, and unmanned management is further realized. The equipment adopts advanced mechanical transmission, intelligent recognition and positioning technology, realizes accurate grabbing, positioning and assembling of the parts to be assembled, and improves the automation and intelligent level of the workshop. This helps enterprises to transform to intelligent manufacturing and enhances market competitiveness. With the improvement of the automation degree of the equipment, the enterprises can gradually realize unmanned management of the production line, reduce manual intervention, reduce the safety risk in the production process, and improve the flexibility and response speed of production management.
[0033] As shown in Figure 2 and Figure 3 More specifically, the feeding and discharging jig 110 can comprise a first feeding and discharging part and a second feeding and discharging part 1120. In this way, the first feeding and discharging part and the second feeding and discharging part 1120 can grab at least one product to be assembled respectively. In this way, the feeding and discharging jig 110 can realize feeding and discharging operation at the first station or the second station at a time through the first feeding and discharging part and the second feeding and discharging part 1120.
[0034] As shown in Figure 1 The first station is provided with a preliminary positioning mechanism 40. More specifically, the preliminary positioning mechanism 40 can be a guide bar.
[0035] As can be understood, the guide bar as the primary positioning mechanism 40 can accurately guide and position the product to be assembled before assembly, ensuring that the product enters the assembly area with the correct posture and position, thereby greatly improving the assembly accuracy and consistency. Through the guidance of the guide bar, the product can smoothly and stably enter the assembly area, reducing the adjustment time and error in the assembly process, making the assembly process more smooth and efficient. The design of the guide bar can be adjusted and customized according to the shape and size of different products, thereby realizing the compatibility and adaptation of various products, improving the versatility and flexibility of the equipment. The presence of the guide bar simplifies the assembly operation, making it easier for operators or automated equipment to complete the positioning and assembly of the product, reducing the assembly difficulty and skill requirement. Since the guide bar can significantly improve the assembly accuracy and efficiency, reduce errors and rework in the assembly process, thereby improving the production efficiency and quality of the entire production line.
[0036] As shown in Figure 1 and Figure 2 , more specifically, the second station is provided with a secondary positioning mechanism 50. In this way, when the loading and unloading jig 110 transfers the product to the second station, the secondary positioning mechanism 50 can be used for positioning again.
[0037] In this way, the secondary positioning mechanism 50 can reposition the product before it enters the final assembly stage, effectively eliminating the slight deviation that may occur during transfer, ensuring that the product enters the assembly state with the best posture, thereby greatly improving the assembly accuracy and reliability. Through secondary positioning, it can be ensured that each product can be assembled at the same and accurate position, reducing variation and error in the assembly process, improving the consistency and quality stability of the assembly. The design of the secondary positioning mechanism 50 makes the assembly process more smooth and efficient, avoiding assembly delays and rework caused by inaccurate positioning, improving the overall efficiency of the production line.
[0038] As shown in Figure 1 and Figure 2 , each second station is provided with a second station. More specifically, each second station is provided with an assembly mechanism 30.
[0039] In this way, by setting one second station on each side of the feeding and discharging mechanism 10 and equipping corresponding assembly mechanisms 30, the equipment can simultaneously process the assembly work of two products, realizing the multiplication of production capacity and greatly improving production efficiency. This design makes the layout of the production line more compact and efficient, fully utilizes space resources, reduces material transfer and waiting time in the production process, and improves the overall efficiency of the production line. Each second station is equipped with an independent assembly mechanism 30, which can simultaneously perform assembly work, avoiding equipment idling and waiting, improving equipment utilization and input-output ratio. Because there are second stations and assembly mechanisms 30 on both sides, the equipment can more flexibly cope with the assembly needs of different products, and by adjusting the parameters and configuration of the assembly mechanism 30, it can realize compatibility and adaptation to multiple products. Even if one of the second stations or assembly mechanisms 30 fails or has abnormal conditions, the other station and mechanism can still work, ensuring the continuity and stability of production and reducing the risk of production interruption.
[0040] More specifically, the feeding assembly 210 can be a vibrating tray. The vibrating tray can continuously and uniformly deliver the parts to be assembled to the transfer assembly 220 through vibration, ensuring the continuity and stability of feeding and greatly improving the feeding efficiency. The vibrating tray is suitable for parts to be assembled of various shapes, sizes and materials, and by adjusting the parameters and configuration of the vibrating tray, it can realize compatibility and adaptation to different products, enhancing the versatility and flexibility of the equipment. The vibrating tray has a compact structure and small footprint, which can fully utilize the space resources on the production line, improving the overall layout efficiency and space utilization of the production line. Modern vibrating tray design usually adopts noise reduction technology, which can reduce noise pollution during equipment operation while ensuring feeding efficiency, improving the production environment. The vibrating tray has a simple structure and is easy to disassemble and clean, reducing the difficulty and cost of equipment maintenance and improving the reliability and service life of the equipment. As an automated feeding equipment, the vibrating tray can seamlessly interface with automated equipment such as the transfer assembly 220 and the assembly mechanism 30, realizing the full automation process from feeding to assembly of the parts to be assembled, improving the automation level of the production line.
[0041] As Figure 4As shown, the material taking jig 310 is a 4-station material taking jig 310. More specifically, the transfer assembly 220 can be a 4-part transfer assembly 220. The design of the 4-station material taking jig 310 and the 4-part transfer assembly 220 enables the device to handle multiple parts to be assembled in a single operation cycle, significantly improving production efficiency. At the same time, this design also reduces the waiting time of the device in single product processing, making the overall production process more compact and efficient. Through the coordinated work of the 4-station material taking jig 310 and the 4-part transfer assembly 220, the device can automatically complete multiple work links such as grabbing, moving and positioning of the parts to be assembled, reducing manual intervention and waiting time, and optimizing the work process. The design of the 4-station material taking jig 310 and the 4-part transfer assembly 220 enables the device to more flexibly cope with the assembly needs of different products. By adjusting the parameters and configurations of the jig and assembly, compatibility and adaptation to multiple products can be achieved, improving the versatility and flexibility of the device. The design of the 4-station material taking jig 310 and the 4-part transfer assembly 220 is usually equipped with precise transmission mechanisms and positioning devices to ensure the accuracy and stability of the parts to be assembled during grabbing, moving and positioning, improving work precision and product quality.
[0042] Of course, the material taking jig 310 and the transfer assembly 220 can be other number of stations / parts.
[0043] The automatic plug-in device provided by the embodiment of the utility model one of possible process flow: product from the conveying line flow in the first station, through the guide bar preliminary positioning, the product is taken and placed by the feeding and discharging mechanism 10, the product is transferred to the second station through the feeding and discharging jig 110, and is positioned by the secondary positioning mechanism 50, and the small and medium-sized parts such as plug are fed to the transfer assembly 220 through the feeding assembly 210, then the plug is taken from the transfer assembly 220 by the assembly mechanism 30, and the plug is filled into the product, and the filling is completed;The feeding and discharging mechanism 10 moves the filled product from the second station back to the first station.
[0044] Compared with the prior art, the automatic plug-in device provided by the embodiment of the utility model can continuously and quickly complete the feeding and assembly of small and medium-sized products such as plugs through the integrated feeding and discharging mechanism 10, feeding mechanism 20 and assembly mechanism 30, significantly improving the overall working efficiency of the production line and shortening the product manufacturing cycle. The introduction of automatic equipment reduces the dependence on manual operation and reduces the labor demand of the production line. This not only reduces the labor cost expenditure of the enterprise, but also avoids the assembly quality fluctuation caused by human factors, improves the production stability and product quality.
[0045] The above merely is preferable specific implementation manner of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the technical field can easily think of the change or replacement in the utility model disclosed technology range, and all should be covered in the protection scope of the utility model.
Claims
1. An automatic tampon applicator apparatus, characterized by, The utility model relates to an automatic assembly device, including: An upper and lower material feeding mechanism (10) comprising an upper and lower material feeding jig (110) and an upper and lower material feeding driving element (120), wherein the upper and lower material feeding driving element (120) is connected with the upper and lower material feeding jig (110) and is used to drive the upper and lower material feeding jig (110) to work between a first station and a second station; A feeding mechanism (20) comprising a feeding assembly (210) and a transfer assembly (220), wherein the feeding assembly (210) is connected with the transfer assembly (220) and is used to feed a part to be assembled to the transfer assembly (220); An assembly mechanism (30) comprising a material taking jig (310) and a material taking driving element (320), wherein the material taking driving element (320) is connected with the material taking jig (310) and is used to transfer the part to be assembled on the transfer assembly (220) to the second station.
2. The automatic capping apparatus as claimed in claim 1, wherein, The upper and lower material feeding jig (110) comprises a first upper and lower material feeding part and a second upper and lower material feeding part (1120).
3. The automatic plug-in device according to claim 1, characterized in that, The first station is provided with a preliminary positioning mechanism (40).
4. The automatic plug-in device according to claim 3, characterized in that The preliminary positioning mechanism (40) is a guide strip.
5. The automatic plug-in device according to claim 1, characterized in that, The second station is provided with a secondary positioning mechanism (50).
6. The automatic plug-in device according to claim 1 or 5, characterized in that Each side of the upper and lower material feeding mechanism (10) is provided with one second station.
7. The automatic plug-in device according to claim 6, characterized in that Each second station is provided with one assembly mechanism (30).
8. The automatic plug-in device according to claim 1, characterized in that The feeding assembly (210) is a vibrating disc.
9. The automatic plug-in device according to claim 1, characterized in that, The transfer assembly (220) is a 4-quadrant transfer assembly (220).
10. The automatic plug-in device according to claim 9, characterized in that The material taking jig (310) is a 4-station material taking jig (310).