Engraving and milling machine for harness wire production
By setting up a dual-station component and a cleaning component on the engraving machine, the alternating feeding and engraving of heddles is achieved, which solves the problem of low heddle production efficiency, improves production efficiency and ensures processing quality.
Patent Information
- Application Number
- CN202423113927.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-17
AI Technical Summary
During the production of heddles, the inconvenience of feeding the heddles leads to low production efficiency of the engraving machine, and the engraving tools are idle when feeding the heddles.
A precision engraving machine for heddle wire production was designed. It adopts a dual-station component and a cleaning component to realize the alternating feeding and engraving of heddle wire. The alternating operation of the station is realized through the moving frame and connecting component. Combined with the cleaning component, the engraving debris is adsorbed and cleaned.
It improves the efficiency of heddle wire production, reduces loading and unloading time, ensures continuous operation of engraving tools, and the cleaning component effectively removes engraving debris, ensuring the effect of subsequent processing.
Smart Images
Figure CN223719005U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of fine carving machine technology especially relates to a fine carving machine for heald production. BACKGROUND
[0002] Heald is one of the accessories of loom, is made with line, steel wire or steel sheet. The middle part has a small hole (heald eye) for the warp yarn to pass through. Each heald controls a warp yarn. When weaving, it drives the warp yarn to make lifting movement to form a shed. It is convenient for the introduction of weft yarn; In the heald production, fine carving machine is needed to carry out the eyelet carving work;
[0003] Usually when the fine carving machine carves the eyelet of the heald, the heald needs to be placed on the clamp under the carving tool by artificial, and then the carved heald is discharged after the eyelet carving is completed. After discharging, the uncarved heald is recharged. Since the heald is thin, it is inconvenient to fix it with the clamp, and the charging time is consumed. When the heald is charged, the carving tool is in idle state, and the overall production efficiency is low.
[0004] Therefore, we propose a fine carving machine for heald production. CONTENT OF THE UTILITY MODEL
[0005] The utility model mainly solves the technical problems existing in the prior art, and provides a fine carving machine for heald production.
[0006] In order to realize the above purpose, the utility model adopts the following technical scheme, a fine carving machine for heald production, including frame, the fixed mounting of mounting frame is installed on the frame, the sliding installation of moving seat is installed on the mounting frame, the sliding installation of carving tool is installed on the moving seat, the cleaning assembly is arranged on the frame, the double station assembly is arranged on the frame;
[0007] The double station assembly includes moving frame one, the moving frame one is slidably installed on the frame, the moving frame two is slidably installed on the frame, the processing station table is fixedly installed on the moving frame one and the moving frame two, and two groups of connecting assemblies are symmetrically arranged on the two sides of the frame.
[0008] The connecting assembly includes a guide rail, two groups of guide rails are symmetrically fixedly installed on the frame, the connecting block, the mounting block, the connecting seat and the lifting seat are arranged on the guide rail.
[0009] As preferred, the processing station table is used for fixing the heald clamp, and the moving frame one and the moving frame two are movably installed on the frame through the connecting assembly.
[0010] As preferred, the connecting block is slidably installed on the guide rail, the mounting block is slidably installed on the guide rail, the lifting seat is fixedly installed on one side of the mounting block, and the connecting seat is arranged on the upper side of the lifting seat.
[0011] As preferred, the lifting seat is movably mounted at the bottom of the connecting seat, and the connecting seat is slidably mounted on the frame.
[0012] As preferred, the cleaning assembly comprises a dedusting pipe, which is fixedly mounted on the frame and arranged at one side of the frame close to the feeding end, and a suction fan is fixedly mounted on the frame, and a guide pipe is fixedly mounted on one side of the dedusting pipe close to the carving area, and the guide pipe is in communication with the interior of the dedusting pipe.
[0013] As preferred, the cleaning assembly further comprises a collecting box, which is fixedly mounted on one side of the dedusting pipe, and the interior of the collecting box is in communication with the interior of the dedusting pipe, and the collecting box is connected with the suction port of the suction fan through a pipeline.
[0014] The utility model provides a kind of precision carving machine for heald production, compared with prior art, with the following improvements and advantages: by being provided with double-station component, moving frame one and moving frame two are all provided with processing station table, when brown eye carving is carried out to heald, one group of processing station table is located in carving area, one group of processing station table is located in feeding area, when the processing station table of carving area is operated simultaneously, the processing station table located in feeding area can be synchronized to carry out the unloading of already carved heald and the feeding of uncarved heald, realize the alternate work of two groups of stations, reduce feeding and unloading time, improve production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the description of embodiments or prior art. Obviously, the drawings in the following description are only exemplary, and other implementation drawings can be obtained according to the provided drawings without creative labor for those skilled in the art.
[0016] Figure 1 A structure schematic view of a precision carving machine for heald production is provided for the structure of the utility model;
[0017] Figure 2 A side view structure schematic view of a precision carving machine for heald production is provided for the structure of the utility model;
[0018] Figure 3 A Figure 2 Enlarged schematic view of A in the middle;
[0019] Figure 4 An installation schematic view of double-station component in a precision carving machine for heald production is provided for the structure of the utility model;
[0020] Figure 5 A structure schematic view of double-station component in a precision carving machine for heald production is provided for the structure of the utility model;
[0021] Figure 6 The utility model discloses a structure diagram of the guide rail in the engraving and milling machine for heald production.
[0022] Legend:
[0023] 1, rack, 2, mounting bracket, 3, moving seat, 4, engraving tool, 5, impurity removal pipe, 6, collection box, 7, guide pipe, 8, air suction fan, 9, moving frame one, 10, moving frame two, 11, guide rail, 12, processing station table, 13, connecting block, 14, mounting block, 15, connecting seat, 16, lifting seat. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0025] An engraving and milling machine for heald production, as shown in Figure 1 - Figure 6 The utility model discloses an engraving and milling machine for heald production, which comprises a rack 1, a mounting bracket 2 is fixedly installed on the rack 1, a moving seat 3 is slidably installed on the mounting bracket 2, the moving seat 3 can move horizontally on the mounting bracket 2, the moving seat 3 is movably installed on the mounting bracket 2 through an electric slide rail, the electric slide rail is electrically connected with an external controller, an engraving tool 4 is slidably installed on the moving seat 3, the engraving tool 4 can move up and down on the moving seat 3, the engraving tool 4 is driven by an electric cylinder, the electric cylinder is electrically connected with the external controller, a cleaning assembly is arranged on the rack 1, the cleaning assembly can adsorb and clean the debris generated after the engraving tool 4 engraves the heald, a double-station assembly is arranged on the rack 1, the double-station assembly can realize the alternate feeding of the heald, and ensures that the heald eye engraving is continuously carried out while the alternate feeding is carried out, thereby improving the production efficiency. Through the double-station assembly, the alternate and continuous feeding of the heald can be realized through the double-station assembly when the heald is engraved, the engraving tool 4 can continuously engrave the heald without interruption while the alternate feeding is carried out, thereby improving the production efficiency, and the cleaning assembly can adsorb and clean the debris after the engraving, thereby ensuring the subsequent processing effect.
[0026] Further, the double-station assembly comprises a first moving frame 9 slidingly installed on the rack 1, a second moving frame 10 slidingly installed on the rack 1, and a processing station table 12 fixedly installed on the first moving frame 9 and the second moving frame 10 and used for fixing the heddle clamp. The heddle clamp can be replaced according to different specifications of the heddle. During processing, the heddle is fixed on the processing station table 12 by the clamp, and the processing station table 12 moves to the engraving area to perform the eyelet engraving by the engraving tool 4. The rack 1 is symmetrically provided with two groups of connecting assemblies on both sides. The first moving frame 9 and the second moving frame 10 are movably installed on the rack 1 by the connecting assemblies. By arranging the first moving frame 9 and the second moving frame 10, and arranging the processing station table 12 on the first moving frame 9 and the second moving frame 10, one group of the processing station tables 12 is located in the engraving area, and the other group of the processing station tables 12 is located in the feeding area. When the processing station table 12 in the engraving area performs the engraving operation, the processing station table 12 in the feeding area can simultaneously perform the discharging of the heddle that has been engraved and the feeding of the heddle that has not been engraved. Thus, the two groups of stations alternately work, the feeding and discharging time is reduced, and the production efficiency is improved.
[0027] Further, the connecting assembly comprises a guide rail 11 symmetrically and fixedly installed on the rack 1. The guide rail 11 is combined by a horizontal linear guide rail and a V-shaped guide rail. A connecting block 13 is slidingly installed on the guide rail 11. The connecting block 13 is driven by an electric cylinder. The electric cylinder is electrically connected with an external controller. An installation block 14 is slidingly installed on the guide rail 11. A lifting seat 16 is fixedly installed on one side of the installation block 14. A connecting seat 15 is arranged on the upper side of the lifting seat 16. The lifting seat 16 is movably installed at the bottom of the connecting seat 15. The lifting seat 16 is driven by an electric cylinder. The electric cylinder is electrically connected with the external controller. The connecting seat 15 is slidingly installed on the rack 1. The connecting seat 15 is driven by an electric cylinder. The electric cylinder is electrically connected with the external controller. When the heddle is engraved, the two groups of the processing station tables 12 alternately work. The heddle on the processing station table 12 in the engraving area is engraved. The processing station table 12 in the feeding area feeds the heddle. After the engraving is completed, the position of the two groups of the processing station tables 12 is exchanged by the connecting block 13, the installation block 14, the connecting seat 15, the lifting seat 16 and the guide rail 11. The feeding-completed processing station table 12 alternately moves to the feeding area. The engraved heddle moves to the feeding area with the processing station table 12 to perform the discharging and feeding operation. Thus, the double-station alternately works during the engraving, and the processing efficiency is improved.
[0028] Further, the cleaning assembly comprises a dedusting pipe 5 fixedly installed on the rack 1, the dedusting pipe 5 is a hollow structure, the dedusting pipe 5 is arranged on the rack 1 close to the feeding end side, a suction fan 8 is fixedly installed on the rack 1, the suction fan 8 is electrically connected with an external controller, a collecting box 6 is fixedly installed on one side of the dedusting pipe 5, the collecting box 6 is a hollow structure, the inside of the collecting box 6 and the inside of the dedusting pipe 5 are communicated with each other, the collecting box 6 is connected with a suction port on the suction fan 8 through a pipeline, a guide pipe 7 is fixedly installed on the side of the dedusting pipe 5 close to the carving area, the guide pipe 7 is a hollow tubular structure, the guide pipe 7 is communicated with the inside of the dedusting pipe 5; through the cleaning assembly, when the double-station assembly is exchanged, the worker carries out the discharging operation on the eyelet carving finished heddle on the processing station table 12 moved to the feeding area side, simultaneously, the suction fan 8 is started and carries out the suction operation through the collecting box 6, the dedusting pipe 5 and the guide pipe 7, the carving scraps remaining on the processing station table 12 can be sucked into the guide pipe 7 and fall into the inside of the collecting box 6 for collection, so that the scraps are effectively cleaned, and the subsequent processing effect is guaranteed.
[0029] The working principle of the utility model is as follows: in the initial state, the moving frame one 9 is located in the feeding area, the moving frame two 10 is located in the carving area below the carving cutter 4, during processing, the heddle clamp is fixed on the processing station table 12 through the fastener, after being fixed, the first heddle is fixed on the processing station table 12 on the top of the moving frame one 9, and then the processing is prepared;
[0030] The control electric cylinder drives the moving frame two 10 to slide to the feeding end side, the connecting block 13 moves along the track of the guide rail 11, simultaneously, the control electric cylinder drives the moving frame one 9 to move to the carving area direction, the lifting track of the lifting seat 16 is set according to the track of the guide rail 11, the electric cylinder pushes the connecting seat 15 and the lifting seat 16 to move to the carving area side, when the connecting seat 15 moves to the intersection point on the track of the guide rail 11, the electric cylinder on the connecting seat 15 is started and drives the lifting seat 16 to lift along the v-shaped track on the guide rail 11, when the moving frame two 10 moves and exchanges to the feeding area, the moving frame one 9 moves and lifts and exchanges to the carving area, the carving cutter 4 starts the eyelet carving operation on the heddle fixed on the top of the processing station table 12 of the moving frame one 9, while the carving is carried out, the operator fixes the second heddle on the clamp on the top of the processing station table 12 of the moving frame two 10 in the feeding area, and the circulation is carried out in this way.
[0031] At the same time, after the carved heddle moves to the feeding area, the worker discharges the carved heddle, simultaneously, the control suction fan 8 is started and carries out the suction operation through the collecting box 6, the dedusting pipe 5 and the guide pipe 7, the scraps remaining on the processing station table 12 can be sucked and cleaned, after the scraps are cleaned, the worker carries out the feeding and continues the processing.
[0032] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A precision engraving machine for producing heddle wire, comprising a frame (1), wherein a mounting bracket (2) is fixedly mounted on the frame (1), a movable seat (3) is slidably mounted on the mounting bracket (2), and an engraving tool (4) is slidably mounted on the movable seat (3), characterized in that: A cleaning assembly is provided on the frame (1), and a dual-station assembly is provided on the frame (1); The dual-station assembly includes a first movable frame (9), which is slidably mounted on the frame (1). A second movable frame (10) is slidably mounted on the frame (1). A processing station (12) is fixedly mounted on both the first movable frame (9) and the second movable frame (10). Two sets of connecting components are symmetrically arranged on both sides of the frame (1). The connection assembly includes guide rails (11), two sets of guide rails (11) are symmetrically fixed on the frame (1), and the guide rails (11) are provided with connecting blocks (13), mounting blocks (14), connecting seats (15) and lifting seats (16).
2. The precision engraving machine for heddle wire production according to claim 1, characterized in that: The processing station (12) is used to fix the heddle clamp, and the first movable frame (9) and the second movable frame (10) are movably mounted on the frame (1) through the connecting assembly.
3. The precision engraving machine for heddle wire production according to claim 1, characterized in that: The connecting block (13) is slidably mounted on the guide rail (11), the mounting block (14) is slidably mounted on the guide rail (11), the lifting seat (16) is fixedly mounted on one side of the mounting block (14), and the connecting seat (15) is located on the upper side of the lifting seat (16).
4. The precision engraving machine for heddle wire production according to claim 1, characterized in that: The lifting seat (16) is movably installed at the bottom of the connecting seat (15), and the connecting seat (15) is slidably installed on the frame (1).
5. The precision engraving machine for heddle wire production according to claim 1, characterized in that: The cleaning assembly includes a cleaning pipe (5), which is fixedly installed on the frame (1). The cleaning pipe (5) is located on the side of the frame (1) near the feeding end. A suction fan (8) is fixedly installed on the frame (1). A guide pipe (7) is fixedly installed on the side of the cleaning pipe (5) near the carving area. The guide pipe (7) is internally connected to the cleaning pipe (5).
6. The precision engraving machine for heddle wire production according to claim 5, characterized in that: The cleaning assembly also includes a collection box (6), which is fixedly installed on one side of the impurity removal pipe (5). The interior of the collection box (6) is connected to the interior of the impurity removal pipe (5), and the collection box (6) is connected to the air intake on the suction fan (8) through a pipe.