Dismounting and mounting integrated tool for hot roller equipment

By designing an integrated tool for disassembling and installing hot roller equipment, the safety hazards and operational inconveniences during the hot roller disassembly process are solved by utilizing forklift transportation, thus achieving efficient and safe hot roller disassembly and installation.

CN223722737UActive Publication Date: 2025-12-26FUJIAN EVERSUN JINJIANG CO LTD
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Patent Information

Application Number
CN202520369142.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-12-26
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

When repairing or maintaining hot roller equipment, it is necessary to remove the heavy, bulky hot rollers located at a high position from the equipment. Existing technology poses safety hazards and inconvenience in operation.

Method used

Design an integrated tool for disassembling and installing hot roller equipment, including a support base, a hot roller placement platform, a forklift slot, and fasteners. The hot roller can be transported by forklift, avoiding manual lifting or carrying, and ensuring safe and efficient disassembly.

Benefits of technology

It improves the efficiency of hot roller disassembly, reduces the safety hazards of manual operation, lowers labor intensity, and ensures the safety and efficiency of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hot roller transportation devices, in particular to an integrated tool for disassembling and assembling hot roller equipment, which comprises a support base, a hot roller placing table fixed above the support base, and a plurality of pairs of forklift notches fixed on the lower surface of the support base, a supporting rod is fixed to one end of the hot roller containing table, threads are formed in the upper end of the supporting rod, a pressing cover and a nut connected with the threads are arranged at the upper end of the supporting rod, the pressing cover is located below the nut, a sleeve is fixed to the pressing cover, and the pressing cover is connected with the supporting rod through the sleeve. The hot roller placing table is matched with the pressing cover to clamp the hot roller; the dismounting and mounting integrated tool for the hot roller equipment can improve the dismounting efficiency of a hot roller, does not need manual contact with the hot roller, and can ensure personal safety.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to hot roller conveying device technical field, concretely relates to a kind of hot roller equipment dismounting and installation integrated tool. BACKGROUND

[0002] At present, when hot roller equipment is maintained or repaired, hot roller needs to be taken out from the equipment, but since hot roller is cylindrical with diameter of 250mm and length of 1100mm, 515mm of which extends into the equipment, and the weight reaches 200kg, and it is located at high place of the equipment, 2 meters away from the ground.

[0003] Currently, 2 to 3 people need to work together in high altitude to pull it out of the equipment and lift it to the maintenance room. Accidents such as collision or falling may occur in this process, which poses a safety hazard. In addition, hot roller is large in size, heavy in weight and smooth in surface, and is easy to slip and fall, which is extremely dangerous and time-consuming for high-altitude work. Since there is a lack of suitable tools, the operation is extremely inconvenient. UTILITY MODEL CONTENTS

[0004] In order to solve the problem of inconvenient dismounting and installation of existing hot roller during maintenance, the utility model provides a hot roller equipment dismounting and installation integrated tool, which can improve the dismounting efficiency of hot roller and does not require manual contact with hot roller, thereby ensuring personal safety.

[0005] The technical scheme of the utility model is as follows:

[0006] A hot roller equipment dismounting and installation integrated tool includes a support base, a hot roller placing table fixed above the support base, and a plurality of pairs of forklift notches fixed to the lower surface of the support base.

[0007] One end of the hot roller placing table is fixed with a support rod, a thread is formed in the upper end of the support rod, the upper end of the support rod has a compression cover and a nut connected by thread, the compression cover is located below the nut, a sleeve is fixed to the compression cover, the compression cover is connected with the support rod through the sleeve, and the hot roller placing table cooperates with the compression cover to clamp the hot roller.

[0008] Preferably, the nut has a rotating rod at both ends.

[0009] Preferably, the hot roller placing table and the support base are fixedly connected by screws.

[0010] Preferably, a fixing member is arranged above the front end of the support base, the fixing member includes a bolt, a fixing nut fixed to the front end of the support base, and a chain fixed to the front end of the bolt, the bolt and the fixing nut are connected by thread, and the other end of the chain has a hook.

[0011] Preferably, the support base has a length of 590mm, a width of 270mm and a thickness of 15mm.

[0012] Preferably, the vertical section of the hot roller placement table is semicircular.

[0013] Preferably, the hot roller placement table has a diameter of 265mm and a length of 510mm.

[0014] Preferably, the inner surface of the hot roller placement table is provided with high-temperature fireproof skin.

[0015] Preferably, the forklift notches have two pairs, and the forklift notches have a length of 100mm and a width of 60mm.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] (1) The utility model discloses a kind of integrated tools for hot roller equipment dismounting and installation, and it is convenient to preserve and dismount hot roller to improve work efficiency.

[0018] (2)In the utility model, hot roller is clamped between hot roller placement table and pressing cover, and then transported by forklift, which solves the problem of manual holding or lifting, reduces the workload of preservation, and eliminates the safety hazards in the process. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the overall structure schematic diagram of the embodiment of the utility model;

[0020] In the drawing: 1-hot roller placement table, 2-pressing cover, 3-support base, 4-forklift notch, 5-rotating rod, 6-thread, 7-bolt, 8-fixing nut, 9-hook, 10-chain, 11-nut, 12-supporting rod. DETAILED DESCRIPTION

[0021] The utility model will be described in detail in combination with the drawings and specific embodiments.

[0022] Reference Figure 1 A kind of integrated tools for hot roller equipment dismounting and installation, including support base 3, hot roller placement table 1 being fixed in support base upper, several pairs of fixed forklift notch 4 in the lower surface of support base 3;

[0023] One end of the hot roller placement table 1 is fixed with a supporting rod 12, a thread 6 is formed in the upper end of the supporting rod 12, the supporting rod 12 has a nut 11 connected with the thread 6 at the upper end, the pressing cover 2 is located below the nut 11, a sleeve is fixed on the pressing cover 2, the pressing cover 2 is connected with the supporting rod 12 through the sleeve, and the hot roller placement table 1 cooperates with the pressing cover 2 to clamp the hot roller.

[0024] Referring to Figure 1 In one embodiment of the present application, the nut 11 has rotating rods 12 at both ends, facilitating adjustment of the nut.

[0025] Please continue to refer to Figure 1 In one embodiment of the present application, the hot roller placement table 1 and the support base 3 are fixedly connected through screws, so that the hot roller placement table 1 can rotate flexibly.

[0026] Please continue to refer to Figure 1 In one embodiment of the present application, a fixing member is arranged above the front end of the support base 3, the fixing member comprises a bolt 7, a fixing nut 8 fixed above the front end of the support base 3, and a chain 10 fixed to the front end of the bolt 7, the bolt 7 is threadedly connected with the fixing nut 8, and the other end of the chain 10 is provided with a hook 9, the hook 9 is used for buckling on a forklift support, so as to ensure that the whole tooling is stable and does not slide off.

[0027] In operation, the hook 9 is buckled on the forklift support, then the forklift is controlled to move the whole tooling to the hot roller, aligns the hot roller, so that the hot roller can be placed between the clamping cover and the hot roller placement table, the rotating rod is adjusted to adjust the nut to lock the clamping cover, so that the hot roller is stably fixed between the clamping cover and the hot roller placement table, and the forklift is controlled to transfer the hot roller.

[0028] In one preferable embodiment of the present application, the length of the support base 3 is 590 mm, the width is 270 mm, and the thickness is 15 mm, but the present application is not limited thereto, and the size of the hot roller can be adaptively set.

[0029] Please continue to refer to Figure 1 In one embodiment of the present application, the vertical section of the hot roller placement table 1 is semicircular.

[0030] In one preferable embodiment of the present application, the diameter of the hot roller placement table 1 is 265 mm, and the length is 510 mm, but the present application is not limited thereto.

[0031] In one embodiment of the present application, a high-temperature fireproof skin is arranged on the inner surface of the hot roller placement table 1, since the materials of the hot roller placement table and the hot roller are both galvanized steel, direct contact between the two can easily cause scratching, so as to effectively reduce abrasion, and a layer of fireproof skin is added to the contact surface as a protective layer to protect the hot roller from damage;

[0032] Preferably, the high-temperature fireproof skin can be a high-temperature resistant skin pad.

[0033] In one embodiment of the present application, the forklift notches 4 have two pairs, the length of the forklift notches is 100 mm, and the width is 60 mm, but the present application is not limited thereto.

[0034] The above merely describes the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.

Claims

1. A tool for integrated dismounting and mounting of a hot roll device, characterized in that The support base, the hot roller placing table fixed above the support base, and a plurality of pairs of forklift notches fixed to the lower surface of the support base are included. One end of the hot roller placing table is fixed with a support rod, a thread is formed in the upper end of the support rod, the upper end of the support rod is provided with a pressing cover and a threaded nut, the pressing cover is located below the threaded nut, a sleeve is fixed to the pressing cover, the pressing cover is connected with the support rod through the sleeve, and the hot roller placing table is clamped with the pressing cover.

2. The integrated tool for dismounting and mounting a hot roll apparatus according to claim 1, wherein Both ends of the threaded nut are provided with rotating rods.

3. The tool according to claim 1, wherein The hot roller placing table and the support base are fixedly connected through screws.

4. The integrated tool for dismounting and mounting a hot roll apparatus according to claim 1, wherein A fixing member is arranged above the front end of the support base, the fixing member includes a bolt, a fixing nut fixed to the front end of the support base, and a chain fixed to the front end of the bolt, the bolt is threadedly connected with the fixing nut, and the other end of the chain is provided with a hook.

5. The integrated tool for dismounting and mounting a hot roll apparatus according to claim 1, wherein The support base has a length of 590 mm, a width of 270 mm, and a thickness of 15 mm.

6. The integrated tool for dismounting and mounting a hot roll apparatus according to claim 1, wherein The vertical section of the hot roller placing table is semicircular.

7. The integrated tool for dismounting and mounting a hot roll apparatus according to claim 1, wherein The hot roller placing table has a diameter of 265 mm and a length of 510 mm.

8. The integrated tool for dismounting and mounting a hot roll apparatus according to claim 1, wherein The inner surface of the hot roller placing table is provided with a high-temperature fireproof skin.

9. The tool according to claim 1, wherein The forklift notches have two pairs, the forklift notches have a length of 100 mm and a width of 60 mm.