Bottled product production equipment
By connecting the controller to the driver bus and combining frequency converters and servo motors, the problems of complex wiring and signal lag in bottling production equipment are solved, achieving efficient coordination and improved stability.
Patent Information
- Application Number
- CN202520372856.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-03-04
AI Technical Summary
Existing bottling production equipment suffers from complex wiring between devices, delayed signal transmission, difficulty in coordinating actions, and susceptibility to malfunctions.
The controller connects to all drivers via a bus, simplifying wiring between devices and improving signal transmission stability and efficiency. It uses frequency converters and servo motors to drive each device, and combines communication bus, slave station, rectifier and slip ring to achieve efficient coordination.
It simplifies the wiring between devices, improves the stability and efficiency of signal transmission, reduces the failure rate, and enhances the stability and reliability of the system.
Smart Images

Figure CN223722793U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of bottled products, and more particularly to a bottled product production equipment. BACKGROUND
[0002] The bottled product production equipment is the core equipment of the modern food and beverage industry, and the automation degree and system integration capability thereof directly affect the production efficiency and product quality. In a typical blow-filling-capping integrated production line, three core modules of a bottle blowing machine, a filling machine and a capping machine are usually included, and high-efficiency and reliable signal interaction is needed between devices to realize collaborative work.
[0003] At present, a distributed control system architecture based on PLC is generally adopted in the industry, and data interaction between device units mainly depends on traditional I / O signals, such as discrete signal transmission modes of digital input / output (DI / DO), analog input / output (AI / AO) and the like. Under this architecture, a single device needs to be configured with a large number of physical wiring terminals to establish a connection with an adjacent device, which not only increases the volume of the electrical cabinet and the complexity of wiring, but also causes the system failure rate to increase with the number of connections. Therefore, the existing bottled production equipment has problems such as complex wiring between devices, signal transmission lag, difficult action coordination between devices, and easy to malfunction. CONTENT OF THE UTILITY MODEL
[0004] The purpose of the embodiment of the application is to provide a bottled product production equipment to solve the problems of complex wiring between devices, signal transmission lag, difficult action coordination between devices and easy to malfunction in the prior art.
[0005] To achieve the above-mentioned purpose, the application provides a bottled product production equipment, which comprises, in sequence, a parison conditioning device, a preheating device, a bottle blowing device, a filling device and a capping device, and further comprises:
[0006] A driving device comprising a plurality of driving motors, wherein the plurality of driving motors are connected to the parison conditioning device, the preheating device, the bottle blowing device, the filling device and the capping device respectively to drive the parison conditioning device, the preheating device, the bottle blowing device, the filling device and the capping device to operate respectively;
[0007] A control device comprising a controller, a communication bus and a plurality of drivers, wherein the controller is electrically connected to the plurality of drivers through the communication bus, the controller is configured to send a control signal to the drivers, each driver is electrically connected to a corresponding driving motor, and the driver is configured to drive the corresponding driving motor to operate according to the control signal.
[0008] In some embodiments, the plurality of driving motors comprises at least one variable frequency motor and at least one servo motor, the plurality of drivers comprises at least one variable frequency driver and at least one servo driver, the variable frequency driver is electrically connected with a corresponding variable frequency motor, and the servo driver is electrically connected with a corresponding servo motor.
[0009] In some embodiments, the control device further comprises a communication slave station and a slave station communication line, an input end of the communication slave station is electrically connected with the controller through the communication bus, and an output end of the communication slave station is electrically connected with at least one servo driver through the slave station communication line.
[0010] In some embodiments, the control device further comprises a rectifier and a direct current bus, the rectifier is electrically connected with the servo driver through the direct current bus.
[0011] In some embodiments, the control device further comprises a slip ring, the slave station communication line and the direct current bus are electrically connected with the corresponding servo driver through the slip ring.
[0012] In some embodiments, the bottled product production equipment further comprises a user interaction device, the user interaction device is electrically connected with the controller, and is used for transmitting interaction information with the controller.
[0013] In some embodiments, the user interaction device is used for sending operation parameters to the controller, and the controller is used for sending control instructions to the driver according to the operation parameters;
[0014] The driver is used for setting a frequency of itself to a preset frequency according to the control instructions and a rated frequency, and is used for setting a rotating speed of the driving motor to a corresponding preset rotating speed according to the control instructions and a rated rotating speed of the driving motor.
[0015] In some embodiments, the user interaction device comprises a bottle blowing interaction module and a filling interaction module, the bottle blowing interaction module and the filling interaction module are electrically connected with the controller, the bottle blowing interaction module is used for transmitting bottle blowing action interaction information with the controller, and the filling interaction module is used for transmitting filling action interaction information with the controller.
[0016] In some embodiments, the user interaction device further comprises an Internet of Things module, the Internet of Things module is electrically connected with the controller, and is used for transmitting Internet of Things communication information with the controller.
[0017] In some embodiments, the bottle blowing device comprises a rack, a bottle blowing wheel rotatably connected to the rack, and a plurality of bottle blowing assemblies movably connected to the bottle blowing wheel and arranged along the circumferential direction of the bottle blowing wheel.
[0018] The plurality of driving motors comprise a bottle blowing main shaft motor and a plurality of bottle blowing action motors; the bottle blowing main shaft motor is connected to the bottle blowing wheel and used to drive the bottle blowing wheel to rotate; the bottle blowing action motors are connected to the corresponding bottle blowing assemblies and used to drive the bottle blowing assemblies to perform bottle blowing actions; the driving device further comprises a main shaft encoder electrically connected to the bottle blowing main shaft motor and the controller, and used to acquire a real-time rotation angle of the bottle blowing main shaft motor and transmit the real-time rotation angle to the controller.
[0019] The controller is used to generate a virtual difference angle according to the number of bottle blowing assemblies, and generate an actual deflection angle of each bottle blowing assembly according to the virtual difference angle and the real-time rotation angle; and is further used to send a bottle blowing action instruction to the corresponding driver according to the actual deflection angle of each bottle blowing assembly, so that the driver controls the corresponding bottle blowing action motor to operate according to the bottle blowing action instruction, so as to drive the corresponding bottle blowing assembly to perform a corresponding bottle blowing action.
[0020] The bottle product production equipment provided by the present application has the following beneficial effects: compared with the prior art, the controller is connected to all the drivers through a bus, so as to simultaneously control and coordinate the actions of the embryo processing device, the preheating device, the bottle blowing device, the filling device and the cap screwing device, simplify the wiring between the devices, and improve the stability and efficiency of signal transmission between the devices. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0022] Figure 1 It is a structural schematic diagram of the bottle product production equipment in the embodiments of the present application.
[0023] Figure 2 It is a topological diagram of the driving device and the control device in the embodiments of the present application.
[0024] Figure 3 It is a partial structural schematic diagram of the bottle blowing device in the embodiments of the present application.
[0025] In the drawings, various reference signs represent:
[0026] 100-embryo device; 110-vibrating screen; 120-first conveying mechanism; 200-preheating device; 210-second conveying mechanism; 300-bottle blowing device; 310-bottle blowing wheel; 320-bottle blowing spindle; 330-bottle blowing assembly; 400-filling device; 410-third conveying mechanism; 500-capping device; 510-fourth conveying mechanism;
[0027] 600-driving device; 601-variable frequency motor; 601a-bottle blowing spindle motor; 601b-bottle blowing air blowing motor; 601c-bottle blowing air induction motor; 601d-bottle cap lifting motor; 601e-filling bottle conveying motor; 602-servo motor; 602a-bottle blowing action motor; 602b-filling action motor; 602c-capping action motor; 603-spindle encoder; 700-control device; 701-controller; 702-variable frequency driver; 703-servo driver; 704-communication slave station; 705-rectifier; 706-slip ring; 800-user interaction device; 801-bottle blowing interaction module; 802-filling interaction module; 803-internet of things module. DETAILED DESCRIPTION
[0028] In order to make the technical problems to be solved by the present application, the technical solutions and beneficial effects clearer, the present application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not used to limit the present application.
[0029] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0030] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0031] In addition, the terms "first", "second", etc. are used only for descriptive purposes and are not to be construed as indicating or implying relative importance or an indicated number of technical features. Therefore, the features defined as "first", "second", etc. can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly and specifically limited.
[0032] As shown in Figure 1 Embodiments of the present application provide a bottled product production equipment, which comprises, in sequence, a parison arranging device 100, a preheating device 200, a bottle blowing device 300, a filling device 400 and a cap screwing device 500.
[0033] The parison arranging device 100 can include a vibrating screen 110 and a first conveying mechanism 120. The vibrating screen 110 is used for feeding and arranging the parisons. The parisons are arranged in an orderly manner by the vibration. The first conveying mechanism 120 is connected between the vibrating screen 110 and the bottle blowing device 300, and is used for conveying the parisons arranged by the vibrating screen 110 to the preheating device 200 in sequence. The preheating device 200 has a preheating passage. The parisons conveyed by the first conveying mechanism 120 can enter the preheating passage in sequence for preheating treatment, so as to increase the temperature of the parisons and facilitate the subsequent bottle blowing forming. The first conveying mechanism 120 can be an elevator.
[0034] The bottle blowing device 300 is located downstream of the preheating device 200. A second conveying mechanism 210 is connected between the bottle blowing device 300 and the preheating device 200, and is used for conveying the parisons preheated in sequence to the bottle blowing device 300. The bottle blowing device 300 can include a rack, a main shaft, a rotating disc, a plurality of bottle blowing molds and a plurality of bottle blowing rods. The main shaft is rotationally connected to the rack. The rotating disc is fixedly connected to one end of the main shaft. The bottle blowing molds are arranged on the rotating disc. The bottle blowing molds are arrayed along the circumferential direction of the main shaft. The bottle blowing molds have corresponding bottle blowing cavities for accommodating the preheated parisons. The number of the bottle blowing rods is the same as that of the bottle blowing molds and corresponds to the bottle blowing molds one by one. The bottle blowing rods are movably connected to the rotating disc and can extend into the bottle blowing cavities to blow high-pressure air into the parisons, so as to stretch and expand the parisons into bottle bodies with the same shape as the bottle blowing cavities. The second conveying mechanism 210 can be a planetary gear.
[0035] The filling device 400 is located downstream of the bottle blowing device 300, and a third conveying mechanism 410 is connected between the bottle blowing device 300 and the filling device 400, the third conveying mechanism 410 is used for conveying the bottle in sequence to the filling device 400 side after the bottle is blow molded, and the filling mechanism is used for filling a predetermined amount of liquid into the molded bottle body. Wherein the third conveying mechanism 410 can be a plurality of planetary gears in series. The cap screwing device 500 is located downstream of the filling device 400, and a fourth conveying mechanism 510 is connected between the filling device 400 and the cap screwing device 500, the fourth conveying mechanism 510 is used for conveying the bottle body after filling to the cap screwing device 500, and the cap screwing device 500 is used for placing the bottle cap at the bottle mouth of the bottle body, and driving the bottle cap to rotate and tighten the bottle cap at the bottle mouth, realizing the packaging of the bottled product.
[0036] As shown in Figure 2 The bottled product production equipment also includes a driving device 600 and a control device 700, the control device 700 is used for controlling the driving device 600 to operate, and the driving device 600 is used for driving each mechanism between the embryo sorting device 100, the bottle blowing device 300, the filling device 400 and the cap screwing device 500 to perform corresponding actions.
[0037] The driving device 600 includes a plurality of driving motors, and the plurality of driving motors are respectively connected with the embryo sorting device 100, the bottle blowing device 300, the filling device 400 and the cap screwing device 500 to drive the embryo sorting device 100, the bottle blowing device 300, the filling device 400 and the cap screwing device 500 to operate respectively.
[0038] Specifically, the embryo sorting device 100, the bottle blowing device 300, the filling device 400 and the cap screwing device 500 all have rotatable parts, and the driving motor is connected with the rotating part in the corresponding device to drive it to perform the rotating action, thereby controlling the operation of the corresponding device. For example, the bottle blowing device 300 can include a rack (not shown in the figure), a bottle blowing wheel 310, a bottle blowing main shaft 320 and a plurality of bottle blowing assemblies 330, the bottle blowing wheel 310 is rotationally connected to the rack, the bottle blowing main shaft 320 is fixedly arranged at the shaft center of the bottle blowing wheel 310, and the plurality of bottle blowing assemblies 330 are uniformly arranged along the circumferential direction of the bottle blowing wheel 310. Wherein the bottle blowing assembly 330 includes a bottle blowing mold and a blowing rod movably connected to the bottle blowing wheel 310, the bottle blowing mold is provided with a bottle blowing chamber, and the bottle blowing mold can perform actions such as mold opening and mold closing, and the blowing rod can perform actions such as movement and blowing. Wherein the bottle blowing main shaft 320, the bottle blowing mold and the blowing rod are connected with a corresponding driving motor, so that different driving motors can be used to drive the rotation of the bottle blowing main shaft 320, the mold opening and mold closing of the bottle blowing mold, and the movement of the blowing rod, etc.
[0039] The plurality of driving motors can include at least one variable frequency motor 601 and at least one servo motor 602. The variable frequency motor 601 can change its rotation speed by changing the frequency of the power supply, for example, the variable frequency motor 601 can be used to drive the embryo device 100 or the filling device 400, etc., by adjusting the rotation speed of the motor to adjust the production speed of the bottled product production line to meet different production needs. The servo motor 602 can accurately control the position and speed of its rotating shaft, for example, the servo motor 602 can be used to drive the bottle blowing device 300 or the cap screwing device 500, etc., by accurately controlling the position and speed of the motor to realize accurate control of the bottled product production process.
[0040] For example, the plurality of variable frequency motors 601 can include a bottle blowing main shaft motor 601a, a bottle blowing air blowing motor 601b, a bottle blowing air guiding motor 601c, a bottle cap lifting motor 601d, and a filling bottle conveying motor 601e. The bottle blowing main shaft motor 601a is used to connect the bottle blowing main shaft 320 to drive the bottle blowing main shaft 320 to rotate; the bottle blowing air blowing motor 601b is used to provide power to the air blower in the bottle blowing device 300 to generate high-pressure air required for bottle blowing; the bottle blowing air guiding motor 601c is used to guide the exhaust after bottle blowing; the bottle cap lifting motor 601d is used to drive the action of lifting the bottle cap in the cap screwing device 500; the filling bottle conveying motor 601e is used to drive the conveying mechanism in the filling device 400 to convey the bottle to the filling position. The plurality of servo motors 602 can include a plurality of bottle blowing action motors 602a, a filling action motor 602b, and a cap screwing action motor 602c. The plurality of bottle blowing action motors 602a are respectively connected to the corresponding bottle blowing assemblies 330 for accurately controlling the action of each bottle blowing assembly 330; the filling action motor 602b is used to drive the filling device 400 to perform the filling action to ensure that the liquid can be accurately and stably filled into the bottle body; the cap screwing action motor 602c is used to drive the cap screwing mechanism in the cap screwing device 500 to accurately control the rotation angle and force of the bottle cap, and to realize the tight screwing of the bottle cap.
[0041] The control device 700 includes a controller 701, a communication bus, and a plurality of drivers. The controller 701 is electrically connected to the plurality of drivers through the communication bus. The controller 701 is used to send control signals to the drivers. The drivers are electrically connected to corresponding driving motors. The drivers are used to drive the corresponding driving motors to operate according to the control signals.
[0042] Specifically, the driver can be electrically connected to the corresponding driving motor through the 485 communication line. The driver adjusts the voltage and current output to the driving motor according to the received control signal, thereby realizing accurate control of the rotation speed, rotation direction, and operation state of the driving motor.
[0043] The plurality of drivers can include at least one variable frequency driver 702 and at least one servo driver 703. Among them, the number of variable frequency drivers 702 should be the same as the number of variable frequency motors 601, and the variable frequency driver 702 is electrically connected to the corresponding variable frequency motor 601. The variable frequency driver 702 changes the speed and power of the variable frequency motor 601 by sending a variable frequency signal to the corresponding variable frequency motor 601. The number of servo drivers 703 should be the same as the number of servo motors 602, and the servo driver 703 is electrically connected to the corresponding servo motor 602. By sending a position control signal and a speed control signal to the servo motor 602, the position and speed of the servo motor 602 can be accurately controlled.
[0044] The controller 701 can be a programmable logic controller 701 (PLC) or other types of controllers 701 with pre-set control programs and algorithms inside, which can be flexibly configured and adjusted according to the actual needs of the bottled product production equipment. The controller 701 is connected with each driver through a communication bus to transmit control signals. Among them, the communication bus can be a network cable or an EtherCAT bus, which can realize high-speed and stable data transmission between the controller 701 and the plurality of drivers. By adopting this bus control mode, the physical wiring between devices can be significantly reduced, the size of the electrical cabinet and the wiring complexity can be reduced, and the signal transmission capacity and response speed of the system can be improved. Moreover, each driver can accurately control the corresponding driving motor to run, realizing the coordinated action between the embryo setting device 100, the bottle blowing device 300, the filling device 400 and the cap screwing device 500, which not only improves the production efficiency, but also enhances the stability and reliability of the system, and reduces the failure rate.
[0045] In some embodiments, the control device 700 can further include a communication slave station 704 and a slave station communication line. The input end of the communication slave station 704 is electrically connected to the controller 701 through the communication bus, and the output end of the communication slave station 704 is electrically connected to at least one servo driver 703 through the slave station communication line. Among them, the slave station communication line can be a network cable.
[0046] The communication slave station 704 is used to expand the communication capability of the controller 701, increase the number of communication nodes, and meet the communication needs between the plurality of servo drivers 703 and the controller 701 in a complex control system. The communication slave station 704 can receive the control signals transmitted by the controller 701 through the communication bus, and forward these signals to the servo driver 703 connected thereto, realizing the indirect communication between the controller 701 and the servo driver 703, which can further simplify the system structure, reduce the wiring complexity, and improve the communication efficiency and stability.
[0047] In some embodiments, the control device 700 further comprises a rectifier 705 and a DC bus, the rectifier 705 is electrically connected to the servo driver 703 through the DC bus. The rectifier 705 can convert alternating current into direct current to provide stable power supply for the servo driver 703. The DC bus is used to transmit the direct current output by the rectifier 705 to the servo driver 703 to ensure the normal operation of the servo driver 703.
[0048] In some embodiments, the control device 700 further comprises a slip ring 706, the slave communication line and the DC bus are electrically connected to the corresponding servo driver 703 through the slip ring 706. The slip ring 706 can realize signal and power transmission between fixed components and rotating components in the device. The slip ring 706 has a fixed part and a rotating part. The fixed part is used to be fixedly installed on the rack of the bottled product production equipment, and the rotating part is connected with the rotating component (such as the bottle blowing wheel 310) in the bottle blowing device 300 and rotates with the bottle blowing wheel 310. In this way, even if the bottle blowing device 300 is in a rotating state when performing the bottle blowing action, the slave communication line 704 can still maintain stable communication connection with the servo driver 703 through the slip ring 706, and the DC bus can continuously provide power supply for the servo driver 703, ensuring the continuity and stability of the bottled product production process. In addition, the design of the slip ring 706 makes the slave communication line and the DC bus not entangled or knotted during rotation, further improving the reliability and service life of the equipment.
[0049] In some embodiments, the bottled product production equipment further comprises a user interaction device 800, the user interaction device 800 is electrically connected to the controller 701 for mutual transmission of interaction information with the controller 701. The user interaction device 800 can include a touch screen, a button, an indicator light, etc. to facilitate the operator to monitor and operate the bottled product production equipment. The operator can input production parameters, view production status, start or stop the production line, etc. through the user interaction device 800. At the same time, the user interaction device 800 can also display alarm information, fault prompts, etc. in the production process to help the operator to discover and handle problems in time.
[0050] The user interaction device 800 can include a bottle blowing interaction module 801 and a filling interaction module 802, both of which are electrically connected to the controller 701. The bottle blowing interaction module 801 is used for mutual transmission of bottle blowing action interaction information with the controller 701, and the filling interaction module 802 is used for mutual transmission of filling action interaction information with the controller 701.
[0051] In addition, the user interaction device 800 further comprises an Internet of Things module 803 electrically connected with the controller 701, for transmitting Internet of Things communication information with the controller 701. The Internet of Things module 803 can access various Internet of Things devices such as sensors, RFID tags, etc., to realize real-time monitoring and collection of data in the production process of bottled products. Through the Internet of Things module 803, the production manager can remotely monitor the running state of the equipment, the production progress, and the product quality information, etc., to improve the efficiency and accuracy of production management. At the same time, the Internet of Things module 803 can also support remote maintenance and fault warning of the equipment, reducing the maintenance cost and downtime of the equipment.
[0052] In some embodiments, the user interaction device 800 is used to send a running parameter to the controller 701, and the controller 701 is used to send a control instruction to the frequency converter according to the running parameter. The frequency converter is used to set the frequency of itself to a preset frequency according to the control instruction and the rated frequency, and is also used to set the rotating speed of the variable frequency motor 601 to a corresponding preset rotating speed according to the control instruction and the rated rotating speed of the variable frequency motor 601.
[0053] Specifically, taking the variable frequency motor 601 connected to the lifting machine in the embryo forming device 100 as an example, the variable frequency motor 601 is controlled by the corresponding variable frequency driver 702, and the rated rotating speed of the variable frequency motor 601 is 1450 rpm, and the rated frequency of the corresponding variable frequency driver 702 is 50 hz. The user can set a power percentage parameter in the user interaction device 800, for example, set the percentage parameter to 30%, then the running frequency of the variable frequency driver 702 is set to 30%*50 hz=15 hz, and the output rotating speed of the variable frequency motor 601 is 30%*1450 rpm=435 rpm.
[0054] In some embodiments, the driving device 600 further comprises a main shaft encoder 603 electrically connected with the blowing main shaft motor 601a and the controller 701, for obtaining a real-time rotating angle of the blowing main shaft motor 601a and transmitting the real-time rotating angle to the controller 701; the controller 701 is used to generate a virtual difference angle according to the number of blowing assemblies 330, and generate an actual deflection angle of each blowing assembly 330 according to the virtual difference angle and the real-time rotating angle, and is also used to send a blowing action instruction to the driving device connected with the corresponding blowing action motor 602a according to the actual deflection angle of each blowing assembly 330, and the servo driver 703 is used to control the corresponding blowing action motor 602a to perform the corresponding blowing action according to the blowing action instruction.
[0055] Specifically, the spindle encoder 603 can be directly connected to the blow molding spindle motor 601a to measure the real-time rotation angle of the spindle of the blow molding spindle motor 601a, thereby obtaining the rotation angle of the blow molding spindle 320 at any given time. The spindle encoder 603 can be connected to a servo driver 703, and through the servo driver 703, it can be connected to the controller 701, transmitting the measured real-time rotation angle to the controller 701.
[0056] For example, combining Figure 3 As shown, the blowing spindle 320 rotates 360° in one revolution. There are 20 blowing assemblies 330. The virtual difference angle is 360° / 20 = 18°. Starting from any one of the blowing assemblies 330, they are numbered sequentially according to the rotation direction of the blowing spindle 320 (counterclockwise in the diagram) as the first blowing assembly 330, the second blowing assembly 330, ..., the twentieth blowing assembly 330. If the real-time rotation angle of the blowing spindle motor 601a read by the spindle encoder 603 is A, then the actual deflection angle of the first blowing assembly 330 is A, the second blowing assembly 330 is A, and so on. The actual deflection angle B of component 330 is B = A - 18°, and the actual deflection angle C of the twentieth blow molding component 330 is A + 18°. This allows the position of any blow molding component 330 at any given time to be obtained. Then, based on the action requirements of the blow molding component 330 at different positions, the controller 701 sends precise blow molding action commands to the corresponding driver. After receiving the blow molding action commands, the driver drives the corresponding blow molding action motor 602a to run, so that the blow molding component 330 can perform corresponding blow molding actions, such as opening or closing the blow molding mold, blowing air and moving the blow molding rod, etc.
[0057] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A bottled product manufacturing equipment, characterized in that, The device includes a preform handling unit, a preheating unit, a blow molding unit, a filling unit, and a capping unit connected in sequence, and also includes: The driving device includes multiple drive motors, which are respectively connected to the preform handling device, the preheating device, the blow molding device, the filling device, and the capping device to drive the preform handling device, the preheating device, the blow molding device, the filling device, and the capping device to operate respectively. The control device includes a controller, a communication bus, and multiple drivers. The controller is electrically connected to the multiple drivers via the communication bus. The controller is used to send control signals to the drivers. Each driver is electrically connected to a corresponding drive motor. The driver is used to drive the corresponding drive motor to run according to the control signals.
2. The bottled product production equipment according to claim 1, characterized in that, The plurality of drive motors include at least one variable frequency motor and at least one servo motor, and the plurality of drivers include at least one variable frequency driver and at least one servo driver. The variable frequency driver is electrically connected to a corresponding variable frequency motor, and the servo driver is electrically connected to a corresponding servo motor.
3. The bottled product production equipment according to claim 2, characterized in that, The control device further includes a communication slave station and a slave station communication line. The input terminal of the communication slave station is electrically connected to the controller through the communication bus, and the output terminal of the communication slave station is electrically connected to at least one of the servo drivers through the slave station communication line.
4. The bottled product production equipment according to claim 3, characterized in that, The control device also includes a rectifier and a DC bus, the rectifier being electrically connected to the servo driver via the DC bus.
5. The bottled product production equipment according to claim 4, characterized in that, The control device also includes a slip ring, and the slave communication line and the DC bus are electrically connected to the corresponding servo driver through the slip ring.
6. The bottled product production equipment according to any one of claims 1-5, characterized in that, The bottled product production equipment also includes a user interaction device, which is electrically connected to the controller and is used to transmit interactive information with the controller.
7. The bottled product production equipment according to claim 6, characterized in that, The user interaction device is used to send operating parameters to the controller, and the controller is used to send control commands to the driver according to the operating parameters; The driver is used to set its own frequency to a preset frequency according to the control command and the rated frequency, and is also used to set the speed of the drive motor to a corresponding preset speed according to the control command and the rated speed of the drive motor.
8. The bottled product production equipment according to claim 6, characterized in that, The user interaction device includes a blow molding interaction module and a filling interaction module. Both the blow molding interaction module and the filling interaction module are electrically connected to the controller. The blow molding interaction module is used to transmit blow molding action interaction information to and from the controller, and the filling interaction module is used to transmit filling action interaction information to and from the controller.
9. The bottled product production equipment according to claim 6, characterized in that, The user interaction device also includes an Internet of Things (IoT) module, which is electrically connected to the controller and is used to transmit IoT communication information with the controller.
10. The bottled product production equipment according to any one of claims 1-5, characterized in that, The blow molding device includes a frame, a blow molding wheel rotatably connected to the frame, and multiple blow molding assemblies movably connected to the blow molding wheel and arranged around the circumference of the blow molding wheel. The multiple drive motors include a blow molding spindle motor and multiple blow molding action motors; the blow molding spindle motor is connected to the blow molding wheel and is used to drive the blow molding wheel to rotate; the blow molding action motor is connected to the corresponding blow molding assembly and is used to drive the blow molding assembly to perform blow molding action; the drive device also includes a spindle encoder, which is electrically connected to the blow molding spindle motor and the controller, and is used to acquire the real-time rotation angle of the blow molding spindle motor and transmit the real-time rotation angle to the controller; The controller is used to generate a virtual difference angle based on the number of blown bottle components, and to generate the actual deflection angle of each blown bottle component based on the virtual difference angle and the real-time rotation angle. It is also used to send a blow-blowing action command to the corresponding driver according to the actual deflection angle of each blow-blowing assembly. The driver is used to control the operation of the corresponding blow-blowing action motor according to the blow-blowing action command, so as to drive the corresponding blow-blowing assembly to perform the corresponding blow-blowing action.