Secondary fermentation tunnel for agaricus bisporus culture medium
By setting up a high-temperature steam system and an ammonia absorption device in the secondary fermentation tunnel of button mushroom culture medium, combined with an automated control system, the problems of incomplete disinfection of the culture medium and untimely ammonia emission were solved, realizing fully automated and intelligent operation and improving fermentation quality and efficiency.
Patent Information
- Application Number
- CN202423152478.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The existing secondary fermentation tunnels for button mushroom culture media suffer from problems such as incomplete disinfection of the culture medium core, untimely ammonia emission, and insufficient automation and intelligence in control, which affect the fermentation effect and efficiency.
A high-temperature steam system, an ammonia absorption device, and an automated control system are installed inside the tunnel. Combined with steam branch pipes, air outlets, air inlets, and air outlets, the entire process is automated. Through high-temperature steam disinfection and ammonia absorption, the disinfection is ensured to be thorough and the ammonia is discharged in a timely manner.
It achieves fully automated and intelligent operation of the button mushroom culture medium, thoroughly disinfects and removes miscellaneous bacteria and parasite eggs, and is rich in nutrients, thus improving fermentation quality and efficiency, making it suitable for large-scale production.
Smart Images

Figure CN223723111U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to agricultural planting device technical field, concretely is the second fermentation tunnel of double spore mushroom culture medium. BACKGROUND
[0002] Double spore mushroom is a kind of edible fungus with delicious taste, large cultivation scale and wide cultivation range;Its protein content is as high as 42%, rich in amino acids, nucleotides and vitamins and other nutrients, and double spore mushroom has been widely cultivated in China. The culture medium of cultivated double spore mushroom is widely fermented by rice straw, straw and other materials, and is packed after being broken. The forage is usually fermented for several times, and the second fermentation is carried out again on the basis of the first fermentation. After the second fermentation, the culture medium can be fermented more thoroughly, the nutrient content of the culture medium is greatly improved, and the harmful substances such as insect eggs and miscellaneous bacteria in the culture medium are killed, so as to improve the yield and quality of double spore mushroom.
[0003] Usually, the second fermentation of culture medium is carried out in a tunnel-shaped fermentation bin. The culture medium is stacked in the tunnel, and usually goes through several stages: first, the culture medium is pasteurized by using high-temperature steam, then fermented at medium temperature, and finally cooled after leaving the bin, which completes the second fermentation. However, the existing second fermentation tunnel still has the following shortcomings: 1. The steam sterilization of the culture medium is not thorough enough, and the core of the culture medium stack is often not completely sterilized, and residual miscellaneous bacteria still exist;2. The ammonia gas produced by microorganisms during fermentation is not discharged in time, which affects the fermentation effect;3. The tunnel control is not automatic and intelligent enough, and manual control is required frequently. SUMMARY
[0004] The utility model aims at providing a kind of double spore mushroom culture medium second fermentation tunnel, with the advantages of complete function, realize double spore mushroom culture medium second fermentation whole process automatic and intelligent operation, save a lot of manual work;The fermented culture medium is uniform in quality, harmful substances such as miscellaneous bacteria and parasitic eggs are completely removed, and it is rich in nutrients, suitable for large-scale double spore mushroom planting enterprises to use.
[0005] To achieve the above purpose, the technical scheme of the utility model is as follows:
[0006] Double spore mushroom culture medium second fermentation tunnel, one side of the tunnel is provided with a steam main pipe, the steam main pipe branches out several steam branch pipes, the end of the steam branch pipe extends into the bottom of the tunnel and is connected with a gas outlet groove, and the gas outlet groove is a longitudinal recess in the bottom surface of the tunnel.
[0007] Steam from the steam main pipe into the steam branch pipe, each steam branch pipe with several gas slot bottom gas hole connected, high temperature steam from the long slot along the entire length of the tunnel upward transpiration, steam into the corners and crevices of the material, keep 60-65 DEG C pasteurization temperature, effectively kill the bacteria and parasitic eggs in the base material everywhere, compared with the traditional greenhouse simple heating and humidification processing, kill more thoroughly, kill faster, energy saving.
[0008] The steam branch pipe is provided with a one-way valve.
[0009] The tunnel top surface is provided with a plurality of air inlets and air outlets, the air inlets are connected with the fan through air inlet pipes, and the air outlets are connected with the ammonia gas absorber through air outlet pipes.
[0010] During the fermentation stage of the base material in the tunnel, the fermentation bacteria in the base material will produce a large amount of ammonia gas, and too much and too thick ammonia gas will affect the fermentation effect, so that the ammonia gas in the tunnel is discharged in time; at the same time, the fermented material will produce a large amount of heat, in order to maintain a constant fermentation temperature, the air flow and ventilation of the material need to be appropriately carried out; fresh cold air is sucked from the filter screen of the fan, enters the tunnel cavity from the air inlet at the head of the tunnel, and the humid hot air and ammonia gas in the tunnel are discharged from the air outlet and enter the ammonia gas absorber for absorption, and then can be discharged to the atmosphere to prevent air pollution; the ammonia gas absorber is provided with activated carbon, calcium chloride and calcium hydroxide to absorb the ammonia gas.
[0011] The air inlet pipe is provided with an air inlet valve.
[0012] The air outlet pipe is provided with an air outlet valve.
[0013] The tunnel is also provided with an ammonia gas on-line detector, a temperature and humidity meter and an oxygen on-line detector, which are connected with the PLC through signal cables, and when the parameters exceed the preset values, the corresponding equipment is started to work to control the environment in the tunnel.
[0014] The tunnel is also provided with an ammonia gas on-line detector, a temperature and humidity meter and an oxygen on-line detector, which are connected with the PLC through signal cables, and when the parameters exceed the preset values, the corresponding equipment is started to work to control the environment in the tunnel.
[0015] Advantages of the utility model
[0016] (1) The utility model discloses can realize the full -automatic intelligent production of the whole process of the secondary fermentation of agaricus bisporus, saves manual work, and control accurate, and the medium quality of fermentation is even, and harmful substance such as miscellaneous bacteria and parasitic worm egg is removed thoroughly, and it is rich in nutrition, and it is suitable for the use of agaricus bisporus enterprise of large -scale planting.
[0017] (2) The utility model discloses in the steam pasteurization stage, compared with the simple heating and humidification treatment in the traditional greenhouse, the killing is more thorough, and the killing speed is faster, and energy is saved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is whole facade structure schematic diagram of the utility model;
[0019] Figure 2 It is tunnel section structure schematic diagram of steam branch pipe position;
[0020] Figure 3 It is tunnel section structure schematic diagram of air inlet position;
[0021] Figure 4 It is tunnel section structure schematic diagram of air outlet position;
[0022] The component name in the drawing is: 1-tunnel;11-hanging rail;12-side sliding door;2- lower water tray;21-steam main pipe;22-steam branch pipe;23-gas outlet groove;24-one-way valve;31-air inlet;32-air inlet pipe;33-air inlet valve;34-fan;41-air outlet;42-air outlet pipe;43-air outlet valve;44-ammonia gas absorber. DETAILED DESCRIPTION
[0023] Example 1
[0024] Agaricus bisporus medium secondary fermentation tunnel, one side of tunnel 1 is provided with steam main pipe 21, steam main pipe 21 is divided into several steam branch pipes 22, the tail end of steam branch pipe 22 extends into the bottom of tunnel 1 and is connected with gas outlet groove 23, and gas outlet groove 23 is a longitudinal recessed long groove arranged on the bottom surface of the tunnel.
[0025] One-way valve 24 is installed on steam branch pipe 22.
[0026] A plurality of air inlets 31 and air outlets 41 are formed on the top surface of tunnel 1, air inlet 31 is connected with fan 34 through air inlet pipe 32, and air outlet 41 is connected with ammonia gas absorber 44 through air outlet pipe 42.
[0027] Air inlet valve 33 is installed on air inlet pipe 32.
[0028] Air outlet valve 43 is installed on air outlet pipe 42.
[0029] Hanging rail 11 is arranged above the inlet end of tunnel 1, and side sliding door 12 is installed below hanging rail 11.
Claims
1. A secondary fermentation tunnel for Agaricus bisporus culture media, characterized in that: The tunnel (1) is provided with a steam main pipe (21) on one side, the steam main pipe (21) branches into several steam branch pipes (22), the end of the steam branch pipe (22) extends into the bottom of the tunnel (1) and is connected with a gas outlet groove (23), and the gas outlet groove (23) is a longitudinal groove recessed in the bottom surface of the tunnel; A plurality of air inlets (31) and air outlets (41) are formed in the top surface of the tunnel (1), the air inlets (31) are connected with a fan (34) through air inlet pipes (32), and the air outlets (41) are connected with an ammonia gas absorber (44) through air outlet pipes (42).
2. The tunnel for secondary fermentation of Agaricus bisporus substrate according to claim 1, characterized in that, A one-way valve (24) is installed on the steam branch pipe (22).
3. The tunnel for secondary fermentation of Agaricus bisporus substrate according to claim 1, characterized in that, An air inlet valve (33) is installed on the air inlet pipe (32).
4. The tunnel for secondary fermentation of Agaricus bisporus substrate according to claim 1, characterized in that, An air outlet valve (43) is installed on the air outlet pipe (42).
5. The tunnel for secondary fermentation of Agaricus bisporus substrate according to claim 1, characterized in that, A hanging rail (11) is arranged above the inlet end of the tunnel (1), and a side sliding door (12) is installed below the hanging rail (11).