Multi-interface automatic pressurization electromagnetic pilot valve test device

The electromagnetic pilot valve testing device with multi-interface automatic pressurization achieves rapid installation and disassembly of the electromagnetic pilot valve through the design of the drive components and fixing mechanism, solving the problem of low testing efficiency in the existing technology and improving the testing efficiency.

CN223727411UActive Publication Date: 2025-12-26SHANDONG VICTEUR HYDRAULIC CONTROL TECH
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Patent Information

Application Number
CN202520347113.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-12-26
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

The existing pilot valve testing device has only a single station in its fixed mechanism, resulting in low testing efficiency. The device is in standby mode during disassembly and installation, leading to overall low efficiency.

Method used

The electromagnetic pilot valve testing device employs a multi-port automatic pressurization system. The lifting frame is driven to move up and down alternately by the drive assembly, enabling rapid installation and disassembly of the valve body. The valve body is automatically fixed and released using the compression plate and return spring in the fixing mechanism. Combined with the design of the hydraulic rod and hinge plate, the valve body can be tested efficiently.

Benefits of technology

It enables efficient alternating operations during valve body testing, avoiding waiting for installation and disassembly, improving overall testing efficiency, and simplifying the fixing and disassembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of test devices, and discloses a multi-interface automatic pressurization electromagnetic pilot operated valve test device, which comprises a bottom plate, the upper surface of the bottom plate is fixedly connected with a support frame, the right end of the support frame is provided with a driving assembly, the inner wall of the support frame is slidably connected with a lifting frame, the driving assembly comprises a hydraulic rod, and the hydraulic rod is connected with the lifting frame. The hydraulic rod is installed on the upper surface of the bottom plate, the left end of an output shaft of the hydraulic rod is fixedly connected with a sliding plate, the sliding plate and the lifting frames are connected through hinge plates, and the multiple sets of lifting frames and hinge plates are arranged in a rotating array mode with the center line of the sliding plate as the rotating axis. According to the utility model, one group of driving devices is used for driving the two groups of lifting frames to alternately move up and down, so that when one group of valve bodies is detected, the other group of valve bodies to be detected can be mounted on the surface of the other group of lifting frames at the low position, and after the detection of the valve bodies being detected is finished, the valve bodies to be detected can be detected.
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Description

Technical Field

[0001] This utility model relates to the field of testing devices, and in particular to a testing device for a multi-port automatic pressurization electromagnetic pilot valve. Background Technology

[0002] Electromagnetic pilot valves are widely used in the field of industrial automation control. They are mainly used to control the flow of gas or liquid and are often used as control elements in control systems. After the pilot valve is manufactured, it usually needs to be tested and inspected before leaving the factory to ensure that it functions properly.

[0003] The fixing mechanism of the pilot valve testing device used in the prior art usually consists of a set of hydraulic drive components and a set of clamping components. During the test, the pilot valve needs to be fixed in the clamping components first. The hydraulic drive components are then used to drive the clamping components to fix the pilot valve before testing can be performed. After the test is completed, the pilot valve needs to be removed. During the removal and installation of the pilot valve, the testing device body will be in standby mode, resulting in low overall testing efficiency. To address these issues, a multi-port automatic pressurization electromagnetic pilot valve testing device is proposed. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a multi-port automatic pressurization electromagnetic pilot valve testing device, which aims to improve the problem that "the fixed mechanism of the pilot valve testing device used in the prior art only has a single station, resulting in low testing efficiency during use".

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a multi-port automatic pressurization electromagnetic pilot valve test device, comprising a base plate, a support frame fixedly connected to the upper surface of the base plate, a drive assembly provided at the right end of the support frame, a lifting frame slidably connected to the inner wall of the support frame, the drive assembly including a hydraulic rod, the hydraulic rod being mounted on the upper surface of the base plate, a slide plate fixedly connected to the left end of the hydraulic rod output shaft, the slide plate and the lifting frame being interconnected by a hinge plate, multiple sets of lifting frames and hinge plates being arranged in a rotating array around the center line of the slide plate as the rotation axis, a fixing mechanism provided on the outer wall of the lifting frame, the fixing mechanism including a slider, the slider sliding on the upper surface of the lifting frame, a pressing plate fixedly connected to the upper surface of the slider, a limit rod fixedly connected to the upper surface of the base plate, a connecting pipe fixedly connected to the pressing plate through a connecting sleeve, and a valve body placed on the upper surface of the lifting frame.

[0006] As a further description of the above technical solution:

[0007] The connecting sleeve is fixedly connected to the rear surface of the extrusion plate, and the connecting tube is fixedly connected to the inner wall of the connecting sleeve.

[0008] As a further description of the above technical solution:

[0009] A return spring is fixedly connected to the right end of the slider, and a support plate is fixedly connected to the right end of the return spring. The support plate is fixedly connected to the inner wall of the lifting frame.

[0010] As a further description of the above technical solution:

[0011] A three-way pipe is fixedly connected to the left end of the connecting pipe, and a solenoid valve is installed on the inner wall of the three-way pipe.

[0012] As a further description of the above technical solution:

[0013] The upper surface of the lifting frame is set as a semi-circular arc.

[0014] As a further description of the above technical solution:

[0015] The slider, extrusion plate, and return spring are provided in multiple sets, and the multiple sets of slider, extrusion plate, and return spring are symmetrically arranged with the center line of the support plate as the axis of symmetry.

[0016] As a further description of the above technical solution:

[0017] The left end of the extrusion plate is inclined.

[0018] As a further description of the above technical solution:

[0019] The lower end of the hinge plate is hinged to the upper end of the slide plate, and the upper end of the hinge plate is hinged to the lower surface of the lifting frame.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, by using a set of driving devices to drive two sets of lifting frames to move up and down alternately, when one set of valve bodies is being tested, another set of valve bodies to be tested can be installed on the surface of the other set of lifting frames that are in a lower position. When the valve body being tested is completed, the other set of valve bodies that have not been tested can be directly sent into the testing position. Thus, there is no need to wait for installation and disassembly, and the overall testing efficiency of the device is high.

[0022] 2. In this utility model, by setting a fixing mechanism, when the lifting frame moves upward, the extrusion plate will automatically move inward under the extrusion of the limiting rod. The inward movement of the extrusion plate will drive the connecting sleeve to move inward, so that the connecting pipe can be brought into contact with the valve body, and then the testing can begin. When the lifting frame moves downward, the reset spring will push the slider to drive the extrusion plate to move outward and reset. The whole device is convenient to fix and disassemble. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the overall device in this utility model;

[0024] Figure 2 This is a three-dimensional cross-sectional view of the support frame in this utility model;

[0025] Figure 3 This is a three-dimensional structural diagram of the driving component in this utility model.

[0026] Legend:

[0027] 1. Base plate; 2. Support frame; 3. Drive assembly; 31. Hydraulic rod; 32. Slide plate; 33. Hinge plate; 4. Lifting frame; 5. Valve body; 6. Fixing mechanism; 61. Support plate; 62. Return spring; 63. Pressing plate; 64. Slider; 65. Connecting sleeve; 66. Limiting rod; 7. Connecting pipe; 8. Solenoid valve; 9. T-shaped pipe. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Reference Figure 1 - Figure 3This utility model provides an embodiment of a multi-port automatic pressurization electromagnetic pilot valve testing device, comprising a base plate 1 for supporting the overall device, a support frame 2 for supporting the movement of a lifting frame 4 fixedly connected to the upper surface of the base plate 1, a drive assembly 3 for driving the movement of the lifting frame 4 provided at the right end of the support frame 2, and a lifting frame 4 for driving the valve body 5 to move up and down slidably connected to the inner wall of the support frame 2, the drive assembly 3 including a hydraulic rod 31 for providing power to the overall device, the hydraulic rod 31 being mounted on the upper surface of the base plate 1, and a slide plate 32 for driving the movement of a hinge plate 33 fixedly connected to the left end of the output shaft of the hydraulic rod 31, the slide plate 32 and the lifting frame 4 being interconnected through the hinge plate 33, the slide plate 32 pushing the hinge plate when it moves to the left. 33 drives the lifting frame 4 to move upward. The lifting frame 4 and the hinge plate 33 are provided in multiple sets. The multiple sets of lifting frames 4 and hinge plates 33 are arranged in a rotating array with the center line of the slide plate 32 as the rotation axis. The outer wall of the lifting frame 4 is provided with a fixing mechanism 6 for fixing the valve body 5. The fixing mechanism 6 includes a slider 64 for supporting the movement of the extrusion plate 63. The slider 64 slides on the upper surface of the lifting frame 4. The slider 64 can slide left and right on the upper surface of the lifting frame 4. The extrusion plate 63 for driving the connecting sleeve 65 is fixedly connected to the upper surface of the slider 64. The upper surface of the base plate 1 is fixedly connected with a limiting rod 66 for extruding the extrusion plate 63. The extrusion plate 63 is fixedly connected to a connecting pipe 7 for connecting the test device through the connecting sleeve 65. The valve body 5 is placed on the upper surface of the lifting frame 4.

[0030] Reference Figure 1 - Figure 3 The connecting sleeve 65 is fixedly connected to the rear surface of the extrusion plate 63. When the extrusion plate 63 moves left and right, the connecting sleeve 65 will be driven to move left and right synchronously. The connecting pipe 7 is fixedly connected to the inner wall of the connecting sleeve 65. When the connecting sleeve 65 moves to the right, it can drive the connecting pipe 7 to dock with the valve body 5. The connecting pipe 7 is a flexible hose that can be bent. The right end of the slider 64 is fixedly connected to a reset spring 62 for driving the slider 64 to reset. The right end of the reset spring 62 is fixedly connected to a support plate 61 for supporting the reset spring 62. The support plate 61 is fixedly connected to the inner wall of the lifting frame 4. The reset spring 62 will push the slider 64 outward at all times under the support of the support plate 61. The left end of the connecting pipe 7 is fixedly connected to a three-way pipe 9 for connecting the connecting pipe 7 and the test device. The inner wall of the three-way pipe 9 is equipped with a solenoid valve 8 for controlling the internal communication direction of the three-way pipe 9.

[0031] Reference Figure 1 - Figure 3The upper surface of the lifting frame 4 is set as a semi-circular arc. The arc design can better fit the outer wall of the valve body 5. There are multiple sets of sliders 64, extrusion plates 63, and return springs 62. The multiple sets of sliders 64, extrusion plates 63, and return springs 62 are symmetrically arranged with the center line of the support plate 61 as the axis of symmetry. The two sets of symmetrically arranged extrusion plates 63 can drive the connecting pipes 7 on both sides to connect to the valve body 5 at the same time. The left end of the extrusion plate 63 is set as an inclination. When the extrusion plate 63 is squeezed by the limit rod 66, the extrusion plate 63 will be forced to move inward. The lower end of the hinge plate 33 is hinged to the upper end of the slide plate 32, and the upper end of the hinge plate 33 is hinged to the lower surface of the lifting frame 4. When the slide plate 32 moves to the left, it will push the hinge plate 33 to drive the lifting frame 4 to move upward.

[0032] Working principle: The electromagnetic pilot valve body 5 to be tested is placed on the upper surface of the lowered lifting frame 4. At this time, the return spring 62 is in a naturally extended state. Under its action, the slider 64 drives the extrusion plate 63 to move outward to the initial position, and the connecting pipe 7 moves away from the valve body 5. The hydraulic rod 31 is activated, and the output shaft of the hydraulic rod 31 pushes the slide plate 32 to move to the left. When the slide plate 32 moves, it drives the lifting frame 4 to move upward through the hinge plate 33. Since multiple sets of lifting frames 4 and hinge plates 33 are arranged in a rotating array around the center line of the slide plate 32, when one set of lifting frames 4 moves upward, another set of lifting frames 4 moves downward, which facilitates the alternating placement and testing of the valve body 5. As the lifting frame 4 moves upward, the extrusion plate 63 moves away from the valve body 5. The pressure plate 63 will gradually approach the limit rod 66. When the pressure plate 63 contacts the limit rod 66, since the left end of the pressure plate 63 is inclined, under the pressure of the limit rod 66, the pressure plate 63 overcomes the elastic force of the return spring 62 and drives the slider 64 to slide inward. While the pressure plate 63 moves inward, it drives the connecting pipe 7 to approach the valve body 5 through the connecting sleeve 65 until the interface between the connecting pipe 7 and the valve body 5 is tightly fitted. After the connecting pipe 7 and the valve body 5 are connected, the solenoid valve 8 on the inner wall of the three-way pipe 9 is opened. The test device applies pressure to the valve body 5 through the three-way pipe 9 and the connecting pipe 7 to perform performance testing of the solenoid pilot valve, such as testing its opening and closing status and sealing performance under different pressures.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-interface automatic pressurized electromagnetic pilot valve testing device comprising a base plate (1), characterized in that: The upper surface of the bottom plate (1) is fixedly connected with a support frame (2), the right end of the support frame (2) is provided with a driving assembly (3), the inner wall of the support frame (2) is slidably connected with a lifting frame (4), the driving assembly (3) comprises a hydraulic rod (31), the hydraulic rod (31) is installed on the upper surface of the bottom plate (1), the left end of the output shaft of the hydraulic rod (31) is fixedly connected with a sliding plate (32), the sliding plate (32) and the lifting frame (4) are connected with each other through a hinged plate (33), the lifting frame (4) and the hinged plate (33) are provided in multiple groups, the multiple groups of the lifting frame (4) and the hinged plate (33) are rotatably arranged around the center line of the sliding plate (32) as the rotation axis, the outer wall of the lifting frame (4) is provided with a fixing mechanism (6), the fixing mechanism (6) comprises a sliding block (64), the sliding block (64) slides on the upper surface of the lifting frame (4), the upper surface of the sliding block (64) is fixedly connected with a pressing plate (63), the upper surface of the bottom plate (1) is fixedly connected with a limiting rod (66), the pressing plate (63) is fixedly connected with a connecting pipe (7) through a connecting sleeve (65), and the upper surface of the lifting frame (4) is placed with a valve body (5).

2. A multi-port automatic pressure building electromagnetic pilot valve test apparatus according to claim 1, characterized in that: The connecting sleeve (65) is fixedly connected to the rear surface of the pressing plate (63), and the connecting pipe (7) is fixedly connected to the inner wall of the connecting sleeve (65).

3. A multi-port automatic pressure building electromagnetic pilot valve test apparatus according to claim 1, characterized in that: The right end of the sliding block (64) is fixedly connected with a return spring (62), the right end of the return spring (62) is fixedly connected with a supporting plate (61), and the supporting plate (61) is fixedly connected to the inner wall of the lifting frame (4).

4. A multi-port automatic pressure building electromagnetic pilot valve test apparatus according to claim 1, characterized in that: The left end of the connecting pipe (7) is fixedly connected with a three-way pipe (9), and the inner wall of the three-way pipe (9) is installed with an electromagnetic valve (8).

5. A multi-port automatic pressure building electromagnetic pilot valve test apparatus according to claim 1, characterized in that: The upper surface of the lifting frame (4) is in the shape of a semicircle.

6. A multi-port automatic pressurized electromagnetic pilot valve test device according to claim 1, characterized in that: The sliding block (64), the pressing plate (63) and the return spring (62) are provided in multiple groups, and the multiple groups of the sliding block (64), the pressing plate (63) and the return spring (62) are symmetrically arranged around the center line of the supporting plate (61) as the symmetry axis.

7. A multi-port automatic pressurized electromagnetic pilot valve test device according to claim 1, characterized in that: The left end of the pressing plate (63) is in the shape of an inclination.

8. A multi-port automatic pressurized electromagnetic pilot valve test device according to claim 1, characterized in that: The lower end of the hinged plate (33) is hinged to the upper end of the sliding plate (32), and the upper end of the hinged plate (33) is hinged to the lower surface of the lifting frame (4).