Soft capsule production equipment capable of reducing energy consumption
By setting fixed gears, transmission gears, and scrapers in the soft capsule production equipment, the rotation and revolution of the inner wall of the dissolving tank are realized, which solves the problem of incomplete cleaning of the dissolving tank, improves the mixing rate and production efficiency, and reduces energy consumption.
Patent Information
- Application Number
- CN202422346601.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-09-26
AI Technical Summary
In the current soft capsule production process, manual cleaning is required after the gelling equipment is completed. This process is time-consuming and may lead to gel contamination, affecting production efficiency. It cannot meet the production efficiency requirements and cannot effectively solve the problems that existing technologies cannot address, as it cannot effectively clean the gel and affects the quality of the gel.
A soft capsule production device including a dissolving tank and a base frame was designed. By setting a fixed gear, a transmission gear, and a rotating rod of a scraper, the inner wall of the dissolving tank can be made to rotate and revolve. Combined with scraper cleaning, energy consumption is reduced.
It achieves cleaning of the inner wall of the glue tank, reduces the mixing rate, improves production efficiency, reduces resource consumption, avoids glue contamination, and improves production efficiency.
Smart Images

Figure CN223731783U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to soft capsule production technical field, concretely is a kind of soft capsule production equipment of reducing energy consumption. BACKGROUND
[0002] In the existing soft capsule production process, several parts such as distribution material, gelatinization, pill pressing and drying, wherein gelatinization is an indispensable link, usually the gelatin of certain proportion, plasticizer and water are added into gelatinization tank, heating stirring is carried out, gelatin is dissolved by water absorption, forms glue liquid, and the cleanliness of the inner wall of gelatinization barrel directly affects the quality of glue liquid, and then relates to the final quality of soft capsule.
[0003] However, the traditional gelatinization equipment often needs manual cleaning of the inner wall of gelatinization barrel after gelatinization is completed, this process not only consumes time and effort, but also may cause glue liquid pollution due to incomplete cleaning, which affects subsequent production.
[0004] Therefore, a soft capsule production equipment with reduced energy consumption is provided to overcome the above-mentioned defects. SUMMARY
[0005] The utility model aims at providing a soft capsule production equipment with reduced energy consumption to solve the problems raised in the background.
[0006] To solve the above technical problems, the utility model provides a soft capsule production equipment with reduced energy consumption, which comprises a gelatinization tank and a chassis, a mounting bracket is fixedly installed on the top surface of the gelatinization tank, a round rod is fixedly installed on the bottom surface of the mounting bracket, a rotatable rotating block is arranged on the outer wall of the round rod, a scraper is fixedly connected to the bottom end of the rotating block, a rotatable rotating rod is installed in the rotating block, a fixed gear is arranged below the round rod, and a transmission gear is fixedly connected to the top end of the rotating rod.
[0007] Further, an installation cavity is formed in the rotating block, the transmission gears are located inside the installation cavity, and the specific number of transmission gears is two.
[0008] Further, a limiting block is fixedly connected to the bottom end of the round rod, the fixed gear is fixedly installed at the bottom end of the limiting block, and the limiting block and the fixed gear are both located inside the installation cavity.
[0009] Further, the specific number of rotating rods is two, the two rotating rods are symmetrically arranged, a plurality of stirring sub-rods are fixedly installed on the outer wall of the rotating rod, and the plurality of stirring sub-rods on the outer wall of the two rotating rods are staggered.
[0010] Further, the specific number of the scrapers is also two, and the two scrapers are symmetrically arranged and attached to the inner wall of the glue melting tank.
[0011] Further, a motor is fixedly installed on the top surface of the mounting frame, and a first transmission wheel is drivingly connected to the bottom end of the motor.
[0012] Further, a second transmission wheel is fixedly connected to the top end of the motor, the second transmission wheel is sleeved on the outer wall of the round rod, and the second transmission wheel and the outer wall of the first transmission wheel are simultaneously sleeved with a transmission belt.
[0013] Further, an inlet is formed in the top surface of the glue melting tank, and an outlet is formed in the bottom end of the glue melting tank.
[0014] Compared with the prior art, the device has the advantages that:
[0015] By setting the fixedly-installed fixed gear, setting the two transmission gears to engage with the fixed gear, and finally setting the scraper to attach to the inner wall of the glue melting tank, the device can make the rotating rod simultaneously revolve and rotate in the inner wall of the glue melting tank during use, thereby accelerating the mixing rate, reducing the energy consumption, and cleaning the inner wall of the glue melting tank during the rotation of the rotating block, preventing the attachment of glue blocks on the inner wall of the glue melting tank, and driving all components by only one motor during the process, thereby reducing the resource consumption. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a structure schematic view of the side of the device;
[0017] Figure 2 is a structure schematic view of the whole of the device;
[0018] Figure 3 is a structure schematic view of the top of the device;
[0019] Figure 4 is Figure 3 is a sectional structure schematic view of the position C-C.
[0020] In the figure: 1, glue melting tank; 2, base frame; 3, mounting frame; 4, motor; 5, first transmission wheel; 6, second transmission wheel; 7, transmission belt; 8, round rod; 9, limiting block; 10, fixed gear; 11, transmission gear; 12, rotating rod; 13, scraper; 14, rotating block; 15, installation bin; 16, inlet; 17, outlet. DETAILED DESCRIPTION
[0021] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0022] Embodiment one
[0023] Referring to Figures 1-4 A soft capsule production equipment capable of reducing energy consumption, comprising a glue melting tank 1 and a chassis 2, a mounting rack 3 is fixedly installed on the top surface of the glue melting tank 1, a round rod 8 is fixedly installed on the bottom surface of the mounting rack 3, a rotatable rotating block 14 is arranged on the outer wall of the round rod 8, a scraper 13 is fixedly connected to the bottom end of the rotating block 14, a rotatable rotating rod 12 is installed in the rotating block 14, a fixed gear 10 is arranged below the round rod 8, and a transmission gear 11 is fixedly connected to the top end of the rotating rod 12.
[0024] Further, an installation bin 15 is formed in the rotating block 14, the transmission gear 11 is located in the installation bin 15, and the specific number of the transmission gear 11 is two, the two transmission gears 11 are simultaneously engaged with the fixed gear 10, two transmission gears 11 are simultaneously engaged with the fixed gear 10 by being arranged, and the transmission gear 11 is fixedly connected to the top surface of the rotating rod 12, so that the two transmission gears 11 are driven to rotate by the limiting block 9 after the rotating block 14 rotates.
[0025] Further, the bottom end of the round rod 8 is fixedly connected with a limiting block 9, the fixed gear 10 is fixedly installed at the bottom end of the limiting block 9, and the limiting block 9 and the fixed gear 10 are located in the installation bin 15
[0026] It should be noted that the specific number of the rotating rod 12 is two, the two rotating rods 12 are symmetrically arranged, a plurality of stirring auxiliary rods are fixedly installed on the outer wall of the rotating rod 12, the plurality of stirring auxiliary rods on the outer wall of the two rotating rods 12 are arranged in a staggered manner, the stirring auxiliary rods on the outer wall of the two rotating rods 12 are arranged in a staggered manner by being arranged, so that the two rotating rods 12 do not interfere with each other during stirring, and the stirring rate can be increased, the specific number of the scraper 13 is also two, the two scrapers 13 are symmetrically arranged and are attached to the inner wall of the glue melting tank 1, the scraper 13 is arranged and attached to the inner wall of the glue melting tank 1, so that the inner wall of the glue melting tank 1 can be cleaned during the rotation of the rotating block 14.
[0027] In addition, an electric heating wire is installed in the inner wall of the glue melting tank 1, the electric heating wire can heat the inside of the glue melting tank 1, and the electric heating wire is powered by commercial power.
[0028] In addition, the top surface of the mounting frame 3 is fixedly provided with a motor 4, the bottom end of the motor 4 is drivingly connected with a first transmission wheel 5, the top end of the motor 4 is fixedly connected with a second transmission wheel 6, the second transmission wheel 6 is sleeved on the outer wall of a round rod 8, the second transmission wheel 6 and the outer wall of the first transmission wheel 5 are simultaneously sleeved with a transmission belt 7, the first transmission wheel 5, the second transmission wheel 6 and the transmission belt 7 can drive the second transmission wheel 6 to rotate after the motor 4 is started, and the top surface of the glue tank 1 is provided with an inlet 16, and the bottom end of the glue tank 1 is provided with an outlet 17.
[0029] In specific implementation, the user needs to inject raw materials into the glue tank 1 through the inlet 16, then electrify the electric heating wire in the inner wall of the glue tank 1, and start the motor 4, the motor 4 drives the first transmission wheel 5 to rotate after being started, the first transmission wheel 5 and the second transmission wheel 6 are simultaneously sleeved with the transmission belt 7, so the second transmission wheel 6 is also driven to rotate, the second transmission wheel 6 is fixedly connected to the top surface of the rotating block 14, so the rotating block 14 starts to rotate after the motor 4 is started, the rotating block 14 is internally provided with a rotatable rotating rod 12, the upper end of the rotating rod 12 is fixedly connected with a transmission gear 11, and the transmission gear 11 is engaged with a fixed gear 10, so the rotating rod 12 and the transmission gear 11 are driven to work after the rotating block 14 rotates, and the fixed gear 10 is fixedly connected below the limiting block 9, so the fixed gear 10 cannot rotate, and the transmission gear 11 generates autorotation after rotating around the fixed gear 10, so that the rotating rod 12 performs revolution in the glue tank 1 while also performing autorotation.
[0030] The scraper 13 fixedly connected to the bottom end of the rotating block 14 is attached to the inner wall of the glue tank 1, so the scraper 13 can scrape various objects attached to the inner wall of the glue tank 1 after the rotating block 14 rotates, preventing the inner wall of the glue tank 1 from attaching glue for a long time, and the finished product can be collected through the outlet 17 after heating and mixing.
[0031] The fixed gear 10 is fixedly provided, two transmission gears 11 are engaged with the fixed gear 10, and the scraper 13 is attached to the inner wall of the glue tank 1, so that the rotating rod 12 performs revolution and autorotation on the inner wall of the glue tank 1 during use, the mixing rate is accelerated, the energy consumption is reduced, the scraper 13 connected to the bottom of the rotating block 14 can clean the inner wall of the glue tank 1 during the rotation of the rotating block 14, preventing the inner wall of the glue tank 1 from attaching glue, and only one motor 4 is needed to drive all the components during the process, reducing the consumption of resources.
[0032] Working principle: the user needs to feed the raw materials into the glue tank 1 through the inlet 16, then power the heating wire in the inner wall of the glue tank 1, and start the motor 4. After the motor 4 is started, the first transmission wheel 5 will rotate, and the second transmission wheel 6 will also be driven to rotate because the outer walls of the first transmission wheel 5 and the second transmission wheel 6 are simultaneously sleeved with the transmission belt 7. The second transmission wheel 6 is fixedly connected to the top surface of the rotating block 14, so the rotating block 14 will start to rotate after the motor 4 is started. The rotating block 14 is internally provided with a rotatable rotating rod 12, the upper end of which is fixedly connected with a transmission gear 11, and the transmission gear 11 is engaged with a fixed gear 10. Therefore, after the rotating block 14 rotates, the rotating rod 12 and the transmission gear 11 will be driven to work, and the fixed gear 10 is fixedly connected below the limiting block 9, so the fixed gear 10 cannot rotate. After the transmission gear 11 rotates around the fixed gear 10, it will produce autorotation, so that the rotating rod 12 performs revolution in the glue tank 1 while it itself also performs autorotation.
[0033] The scraper 13 fixedly connected to the bottom end of the rotating block 14 is attached to the inner wall of the glue tank 1, so that after the rotating block 14 rotates, the scraper 13 will scrape off various objects attached to the inner wall of the glue tank 1, preventing the inner wall of the glue tank 1 from being attached to the glue for a long time. After the heating and mixing are completed, the finished product can be collected through the discharge port 17.
[0034] By setting the fixedly installed fixed gear 10, setting two transmission gears 11 engaged with the fixed gear 10, and finally setting the scraper 13 attached to the inner wall of the glue tank 1, the device can perform revolution and autorotation simultaneously in the inner wall of the glue tank 1 during use, which accelerates the mixing rate and reduces energy consumption. The scraper 13 connected to the bottom of the rotating block 14 will clean the inner wall of the glue tank 1 during the rotation of the rotating block 14, preventing the inner wall of the glue tank 1 from being attached to the glue. At the same time, only one motor 4 is needed to drive all the components during the process, reducing resource consumption.
Claims
1. A soft capsule production apparatus with reduced energy consumption, comprising a gelatin melting tank (1) and a chassis (2), characterized in that, The top surface of the glue tank (1) is fixedly installed with a mounting rack (3), the bottom surface of the mounting rack (3) is fixedly installed with a round rod (8), the outer wall of the round rod (8) is provided with a rotatable rotating block (14), the bottom end of the rotating block (14) is fixedly connected with a scraper (13), the inside of the rotating block (14) is installed with a rotatable rotating rod (12), the lower portion of the round rod (8) is provided with a fixed gear (10), and the top end of the rotating rod (12) is fixedly connected with a transmission gear (11).
2. A soft capsule production apparatus capable of reducing energy consumption according to claim 1, characterized in that: The inside of the rotating block (14) is provided with a mounting bin (15), the transmission gear (11) is located in the inside of the mounting bin (15), and the specific number of the transmission gear (11) is two.
3. A soft capsule production apparatus with reduced energy consumption according to claim 2, characterized in that: The bottom end of the round rod (8) is fixedly connected with a limiting block (9), the fixed gear (10) is fixedly installed at the bottom end of the limiting block (9), and the limiting block (9) and the fixed gear (10) are located in the inside of the mounting bin (15).
4. A soft capsule production apparatus capable of reducing energy consumption according to claim 1, characterized in that: The specific number of the rotating rod (12) is two, the two rotating rods (12) are symmetrically arranged, a plurality of stirring auxiliary rods are fixedly installed on the outer wall of the rotating rod (12), and the plurality of stirring auxiliary rods on the outer walls of the two rotating rods (12) are staggered.
5. A soft capsule production apparatus capable of reducing energy consumption according to claim 1, characterized in that: The specific number of the scraper (13) is also two, the two scrapers (13) are symmetrically arranged and are attached to the inner wall of the glue tank (1).
6. A soft capsule production apparatus capable of reducing energy consumption according to claim 1, characterized in that: The top surface of the mounting rack (3) is fixedly installed with a motor (4), and the bottom end of the motor (4) is drivingly connected with a first transmission wheel (5).
7. A soft capsule production apparatus with reduced energy consumption according to claim 6, characterized in that: The top end of the motor (4) is fixedly connected with a second transmission wheel (6), the second transmission wheel (6) is sleeved on the outer wall of the round rod (8), and the second transmission wheel (6) and the outer wall of the first transmission wheel (5) are simultaneously sleeved with a transmission belt (7).
8. A soft capsule production apparatus capable of reducing energy consumption according to claim 1, characterized in that: The top surface of the glue tank (1) is provided with a feeding port (16), and the bottom end of the glue tank (1) is provided with a discharging port (17).