Preposed cooling water filtering device
By designing a pre-filter for cooling water, two sets of filter cartridges and a rotating assembly are used to achieve backwashing of the filter cartridges. This solves the problem of needing to stop the machine for cleaning after the filter elements become clogged, and enables rapid cleaning of the filter cartridges and continuous filtration, thereby improving production efficiency.
Patent Information
- Application Number
- CN202520131780.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing filtration devices require shutdown for cleaning or replacement after the filter elements become clogged, resulting in high maintenance costs and reduced production efficiency.
Design a cooling water pre-filtration device that uses two sets of filter cartridges, one for operation and the other for cleaning. The filter cartridges are backwashed by rotating the cartridges, and the cooling water is used to flush away dirt to ensure continuous filtration.
It enables rapid cleaning of filter cartridges, avoids equipment downtime, ensures production continuity, and improves filtration and cleaning efficiency.
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Figure CN223732251U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water treatment technical field, concretely relates to a cooling water prefiltering device. BACKGROUND
[0002] In numerous industrial production processes and the operation of some large equipment, the cooling system plays a vital role. The existing filter device needs to be stopped for disassembly and cleaning or replacement when the filter element is blocked, which not only increases the maintenance cost, but also causes the production or equipment operation to be interrupted, affecting the production efficiency. Moreover, the steps of cleaning or replacing the filter core are complicated and time-consuming. TECHNICAL CONTENT
[0003] The utility model discloses a cooling water prefiltering device, which is used to solve the above problems, as described below.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] The utility model provides a cooling water prefiltering device, which comprises a fixing frame, two tank bodies are fixedly connected to the fixing frame, an input valve and a connecting pipe are fixedly connected to the tank body, and the two connecting pipes are communicated through a three-way pipe.
[0006] The connecting pipe is communicated with a first valve and a second valve, and the second valve is located between the first valve and the tank body.
[0007] The tank body is provided with a filter core assembly and a rotating assembly for rotating the filter core assembly.
[0008] The filter core assembly, the input end and the output end are respectively corresponding to and communicated with the input valve and the connecting pipe, the filter core assembly is rotated through the rotating assembly, and the corresponding positions of the input end and the output end of the filter core assembly with the input valve and the connecting pipe can be interchanged.
[0009] The above cooling water prefiltering device is adopted, two input valves are communicated with the input end of the cooling water system, the three-way pipe is communicated with the output end of the cooling water system, the cooling water enters the filter core assembly in the tank body, the cooling water is filtered through the filter core assembly, and the filtered cooling water flows out through the three-way pipe.
[0010] The dirt in the cooling water will be intercepted on the side of the multi-stage filter core corresponding to the input valve. When the multi-stage filter core needs to be cleaned, the input valve and the first valve corresponding to the multi-stage filter core that needs to be cleaned are closed, the second valve is opened, the filter core assembly is rotated by half a circle through the rotating assembly, and the original input end and the output end of the filter core assembly correspond to the connecting pipe and the input valve respectively. At this time, the side of the filter core assembly carrying dirt corresponds to the connecting pipe, the input valve is opened, and the cooling water enters the filter core assembly, and the dirt adsorbed on the multi-stage filter core can be washed away through the cooling water. These cooling water and dirt will flow out through the second valve.
[0011] Finally, the filter core assembly is restored to its original position through the rotating assembly, the single filter core with the highest fineness in the multi-stage filter core corresponds to the connecting pipe again, and then the input valve is opened again to flush the dirt attached to the single filter core with the highest fineness. These dirt flows out from the second valve.
[0012] At this time, the filter core assembly is completely cleaned, the second valve is closed and the first valve is opened, so that the filter core assembly can continue to filter the cooling water system.
[0013] As a preferred, the input valve corresponds to the connecting pipe, and the input valve and the connecting pipe are on the same axis.
[0014] As a preferred, the filter core assembly comprises a cylindrical shell arranged in the tank body, and the tank body and the cylindrical shell are both cylindrical. Two through holes are formed on the cylindrical shell, which are the input end and the output end of the filter core assembly respectively. The two through holes are fixedly connected with sealing rings respectively, and the sealing rings are in clearance fit with the inner wall of the tank body. The two sealing rings are matched with the input valve and the connecting pipe. The two through holes are communicated with the input valve and the connecting pipe through the two sealing rings. The multi-stage filter core is fixedly connected in the cylindrical shell.
[0015] As a preferred, the multi-stage filter core is composed of a plurality of independent filter cores arranged in a linear array. The filtering accuracy of the independent filter cores increases in the direction from the input valve to the connecting pipe.
[0016] As a preferred, the rotating assembly comprises a servo motor and a rotating shaft. The servo motor is fixedly connected to the top of the tank body. The rotating shaft is vertically rotatably connected to the top of the tank body, and the lower end of the rotating shaft penetrates through the tank body and is fixedly connected to the top of the cylindrical shell.
[0017] As a preferred, the rotating shaft is on the same axis as the tank body and the cylindrical shell.
[0018] As a preferred, the bottom of the tank body is open, and the water leakage detection assembly is fixedly connected to the bottom of the tank body.
[0019] As preferred, the water leakage detection assembly comprises a funnel fixedly connected to the bottom of the tank body, and a water immersion sensor is fixedly connected to the bottom end of the funnel through a mounting rack, and the water immersion sensor is higher than the bottom end of the funnel.
[0020] The beneficial effect is that:
[0021] 1. By setting two sets of filter core assemblies, one of which is cleaned, and the other of which remains in operation, the continuity of filtration is ensured, and the production efficiency is not affected by the shutdown of the equipment.
[0022] 2. By closing the input valve and the first valve, and opening the second valve, the filter core assembly is rotated by 180 degrees through the rotating assembly, so that the original input end and the output end of the filter core assembly correspond to the connecting pipe and the input valve respectively, and the dirt adsorbed on the multi-stage filter core is washed away by the cooling water, and the cooling water and the dirt flow out through the second valve. The cooling water can quickly complete the cleaning work of the filter core assembly, and improve the efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0024] Figure 1 is a front view structural schematic diagram of the present application;
[0025] Figure 2 is a three-dimensional structural schematic diagram of the present application;
[0026] Figure 3 is a three-dimensional structural schematic diagram of the water leakage detection assembly of the present application;
[0027] Figure 4 is a three-dimensional sectional structural schematic diagram of the tank body of the present application;
[0028] Figure 5 is a three-dimensional structural schematic diagram of the filter core assembly of the present application.
[0029] The following is an explanation of the reference signs:
[0030] 1. fixing frame; 2. tank body; 3. input valve; 4. connecting pipe; 5. first valve; 6. second valve; 7. three-way pipe; 8. water leakage detection assembly; 9. rotating assembly; 10. funnel; 11. mounting rack; 12. water immersion sensor; 13. servo motor; 14. rotating shaft; 15. filter core assembly; 16. cylindrical shell; 17. multi-stage filter core; 18. sealing ring. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the utility model more clear, the technical scheme of the utility model will be described in detail below. Obviously, the described embodiments are only some of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope protected by the utility model.
[0032] Referring to Figures 1-5 As shown in the figure, the utility model provides a cooling water prefiltering device, including fixed frame 1, two jar bodies 2 are fixedly connected on fixed frame 1, input valve 3 and connecting pipe 4 are fixedly connected on jar body 2, and two connecting pipes 4 are communicated through three-way pipe 7;
[0033] First valve 5 and second valve 6 are communicated on connecting pipe 4, and second valve 6 is located between first valve 5 and jar body 2;
[0034] Jar body 2 is provided with filter core assembly 15 and rotating assembly 9 for rotating filter core assembly 15;
[0035] Filter core assembly 15 and input end and output end correspond and communicate with input valve 3 and connecting pipe 4 respectively, and the corresponding positions of filter core assembly 15 input end, output end and input valve 3 and connecting pipe 4 can be interchanged by rotating filter core assembly 15 through rotating assembly 9.
[0036] By setting two sets of filter core assembly 15, one filter core assembly 15 is cleaned, and the other one keeps running, so that the continuity of filtration can be ensured, and the production efficiency is not affected by equipment downtime.
[0037] In addition, the backwashing time of filter core assembly 15 is only a few minutes, so it is only necessary to start cleaning filter core assembly 15 one by one within a few minutes before the cleaning cycle of filter core assembly 15 ends, so as not to affect the filtering effect of filter core assembly 15.
[0038] As an optional embodiment, input valve 3 corresponds to connecting pipe 4, and input valve 3 and connecting pipe 4 are on the same axis.
[0039] The filter core assembly 15 comprises a cylindrical shell 16 arranged in the tank body 2, and the tank body 2 and the cylindrical shell 16 are both cylindrical, two through holes are formed in the cylindrical shell 16, which are respectively the input end and the output end of the filter core assembly 15, and the two through holes are fixedly connected with sealing rings 18, and the sealing rings 18 are in gap cooperation with the inner wall of the tank body 2, and the two sealing rings 18 are matched with the input valve 3 and the connecting pipe 4, and the two through holes are communicated with the input valve 3 and the connecting pipe 4 through the two sealing rings 18, and the cylindrical shell 16 is fixedly connected with the multi-stage filter core 17;
[0040] By rotating the assembly 9, the filter core assembly 15 is rotated by half a circle, so that the original input end and the output end of the filter core assembly 15 correspond to the connecting pipe 4 and the input valve 3 respectively, at this time, the side of the filter core assembly 15 carrying dirt corresponds to the connecting pipe 4, the input valve 3 is opened, and the cooling water enters the filter core assembly 15, and the dirt adsorbed on the multi-stage filter core 17 can be washed away by the cooling water, and the cooling water and the dirt will flow out through the second valve 6, and the sealing ring 18 can seal the filter core assembly 15 and the input valve 3 and the connecting pipe 4, thereby realizing backwashing of the filter core assembly 15 and improving the efficiency of cleaning the filter core assembly 15.
[0041] The multi-stage filter core 17 is composed of a plurality of independent filter cores arranged in a straight line array, and the filtering precision of the independent filter cores increases in the direction from the input valve 3 to the connecting pipe 4, and the specific material and composition of the independent filter core are both prior art and will not be described here.
[0042] The rotating assembly 9 comprises a servo motor 13 and a rotating shaft 14, the servo motor 13 is fixedly connected to the top of the tank body 2, and the rotating shaft 14 is vertically rotatably connected to the top of the tank body 2, and the lower end of the rotating shaft 14 penetrates through the tank body 2 and is fixedly connected to the top of the cylindrical shell 16.
[0043] The axis of the rotating shaft 14 is the same as that of the tank body 2 and the cylindrical shell 16, so that the sealing ring 18 can be accurately sealed and communicated with the input valve 3 and the connecting pipe 4.
[0044] The bottom of the tank body 2 is open, and the bottom of the tank body 2 is fixedly connected with a water leakage detection assembly 8.
[0045] The water leakage detection assembly 8 comprises a funnel 10 fixedly connected to the bottom of the tank body 2, and a water immersion sensor 12 is fixedly connected to the bottom port of the funnel 10 through a mounting bracket 11, and the water immersion sensor 12 is higher than the bottom port of the funnel 10;
[0046] Firstly, the open design of the water leakage detection assembly 8 can make a small amount of cooling water flow out of the input valve 3 and the connecting pipe 4, avoiding stagnation, and the design that the water immersion sensor 12 is higher than the bottom port of the funnel 10 is to avoid the contact between the small amount of water and the water immersion sensor 12, causing false alarm;
[0047] If the sealing ring 18 leaks at the communication position of the input valve 3, the water flow will surge, and the downward flowing cooling water will inevitably contact the water immersion sensor 12, which has a network connection function and can upload information to the terminal in real time, so that the staff can know whether there is a leak.
[0048] With the above structure, the two input valves 3 are communicated with the input end of the cooling water system, and the three-way pipe 7 is communicated with the output end of the cooling water system, the cooling water enters the filter core assembly 15 in the tank body 2, and is filtered by the filter core assembly 15, and the filtered cooling water flows out through the three-way pipe 7;
[0049] The dirt in the cooling water will be intercepted on the side of the multi-stage filter core 17 corresponding to the input valve 3, when the multi-stage filter core 17 needs to be cleaned, the input valve 3 and the first valve 5 corresponding to the multi-stage filter core 17 to be cleaned are closed, and the second valve 6 is opened, then the filter core assembly 15 is rotated by half a circle by rotating the assembly 9, so that the original input end and the output end of the filter core assembly 15 correspond to the connecting pipe 4 and the input valve 3 respectively, at this time the side of the filter core assembly 15 carrying dirt corresponds to the connecting pipe 4, the input valve 3 is opened, the cooling water enters the filter core assembly 15, and the dirt adsorbed on the multi-stage filter core 17 can be washed away by the cooling water, and the cooling water and the dirt will flow out through the second valve 6;
[0050] Finally, the filter core assembly 15 is restored to its original position by rotating the assembly 9, so that the single filter core with the highest fineness in the multi-stage filter core 17 corresponds to the connecting pipe 4 again, and then the input valve 3 is opened again, so that the cooling water can flush the dirt attached to the single filter core with the highest fineness, and the dirt flows out from the second valve 6;
[0051] At this point, the filter core assembly 15 is completely cleaned, the second valve 6 is closed and the first valve 5 is opened, so that the filter core assembly 15 can continue to filter the cooling water system.
[0052] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A cooling water prefiltering device, characterized by: The utility model relates to a kind of filter device, including fixed frame (1), two tank bodies (2) are fixedly connected on the fixed frame (1), input valve (3) and connecting pipe (4) are fixedly connected on the tank body (2), and two connecting pipes (4) are communicated by three-way pipe (7); First valve (5) and second valve (6) are communicated on the connecting pipe (4), and the second valve (6) is located between the first valve (5) and the tank body (2); The tank body (2) is provided with filter element assembly (15) and rotating assembly (9) for rotating filter element assembly (15); The filter element assembly (15) and the input end and the output end are respectively corresponding and communicated with the input valve (3) and the connecting pipe (4), and the corresponding positions of the filter element assembly (15) input end, the output end, the input valve (3) and the connecting pipe (4) can be interchanged by rotating the filter element assembly (15) through the rotating assembly (9).
2. The cooling water prefilter device according to claim 1, characterized in that: The input valve (3) corresponds to the connecting pipe (4), and the input valve (3) and the connecting pipe (4) are on the same axis.
3. The cooling water prefilter device according to claim 1, characterized in that: The filter element assembly (15) includes a cylindrical shell (16) disposed in the tank body (2), and the tank body (2) and the cylindrical shell (16) are both cylindrical, two through holes are formed in the cylindrical shell (16), which are the input end and the output end of the filter element assembly (15), and two sealing rings (18) are fixedly connected at the two through holes, the sealing rings (18) are in clearance fit with the inner wall of the tank body (2), and the two sealing rings (18) are matched with the input valve (3) and the connecting pipe (4), the two through holes are communicated with the input valve (3) and the connecting pipe (4) through the two sealing rings (18), and a multi-stage filter element (17) is fixedly connected in the cylindrical shell (16).
4. The cooling water prefilter device according to claim 3, characterized in that: The multi-stage filter element (17) is composed of a plurality of independent filter elements arranged in a linear array, and the filtering accuracy of the independent filter elements increases in the direction from the input valve (3) to the connecting pipe (4).
5. The cooling water prefilter device according to claim 4, characterized in that: The rotating assembly (9) includes a servo motor (13) and a rotating shaft (14), the servo motor (13) is fixedly connected to the top of the tank body (2), the rotating shaft (14) is vertically rotatably connected to the top of the tank body (2), and the lower end of the rotating shaft (14) penetrates through the tank body (2) and is fixedly connected to the top of the cylindrical shell (16).
6. The cooling water prefilter device according to claim 5, characterized in that: The axis of the rotating shaft (14) is the same as the axes of the tank body (2) and the cylindrical shell (16).
7. The cooling water prefilter device of claim 1, wherein: The bottom of the tank body (2) is open, and a water leakage detection assembly (8) is fixedly connected to the bottom of the tank body (2).
8. The cooling water prefilter device according to claim 7, characterized in that: The water leakage detection assembly (8) includes a funnel (10) fixedly connected to the bottom of the tank body (2), a water immersion sensor (12) is fixedly connected to the bottom port of the funnel (10) through a mounting bracket (11), and the water immersion sensor (12) is higher than the bottom port of the funnel (10).