Horizontal spray tower
By installing detachable filter components and stirring components inside the water tank of the spray tower, the problem of spray liquid clogging is solved, enabling effective filtration of the spray liquid and rapid mixing of the reagents, thereby improving the purification efficiency and environmental friendliness of the spray tower.
Patent Information
- Application Number
- CN202423013188.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing spray towers are prone to mixing with particulate impurities after prolonged use, which can cause blockages in the pipelines during circulation and lacks effective filtration, thus affecting equipment operation.
A removable filter assembly is installed inside the water tank to filter the circulating spray liquid. The dosing pipe and stirring assembly enable rapid mixing of the chemicals and spray liquid, ensuring the effective recycling of the spray liquid.
It effectively prevents particulate matter in the spray liquid from clogging the spray components, ensuring the normal operation of the spray components, and achieves rapid mixing of the agent and spray liquid through the energy-saving stirring component, thereby improving the exhaust gas purification effect.
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Figure CN223732485U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of waste gas treatment equipment technology, and in particular to a horizontal spray tower. Background Technology
[0002] Spray towers are a commonly used purification equipment for waste gas purification and filtration. Their principle is to use a fan to draw waste gas into the tower, which then flows through the packed layer (the medium for gas / liquid contact reaction), allowing the waste gas to fully contact the liquid flowing on the packed surface to adsorb acidic or alkaline pollutants contained in the waste gas. In horizontal spray towers, the waste gas passes through the equipment horizontally and comes into contact with the vertically downward liquid to achieve the purification treatment of the waste gas.
[0003] Currently, the spray liquid in spray towers is recycled to save on operating costs. However, after prolonged use, the spray liquid becomes mixed with particulate impurities due to contact with exhaust gas, which can easily clog the pipeline during the circulating flow of the spray liquid. Furthermore, existing spray towers lack the function of filtering the circulating spray liquid, thus affecting the actual use of the spray tower. Utility Model Content
[0004] This application provides a horizontal spray tower to at least solve the above-mentioned technical problems existing in the prior art.
[0005] A horizontal spray tower includes a tower body with an internal tower chamber. Waste gas treatment components are arranged sequentially inside the tower chamber. Each waste gas treatment component includes a support frame arranged opposite to each other. A pressing mesh is provided on the sides of the support frame that are far apart from each other. Packing balls pressed between the pressing mesh are stacked between the opposite support frames.
[0006] A spray assembly is provided between the opposing support frames and located above. The spray assembly includes a spray pipe with spray heads evenly distributed on the spray pipe for spraying spray liquid onto the filler balls.
[0007] A liquid collection tank is formed at the bottom of the tower chamber. A circulation component for supplying liquid to the spray assembly is provided at the liquid collection tank. The circulation component includes a water tank located outside the tower body. The water tank is connected to the liquid collection tank. A detachable filter assembly is provided inside the water tank. A circulation pump is also provided inside the water tank. The circulation pump is used to pump the spray liquid filtered by the filter assembly into the spray pipe through the circulation pipe.
[0008] Furthermore, the water tank is equipped with a water storage chamber and an equipment chamber. The filter assembly can be pulled out and installed in the water storage chamber. When the filter assembly is installed in the water storage chamber, it is used to divide the water storage chamber into a first chamber and a second chamber. The first chamber is connected to the liquid collection tank through a connecting pipe. A dosing pipe connecting to the second chamber is opened on the upper side wall of the water tank. The second chamber is equipped with a stirring assembly.
[0009] Further, the bottom of the second chamber is provided with a pipe body communicating with the equipment bin, a circulating pump is installed in the equipment bin, and a circulating pipe is used to communicate the pipe body;
[0010] The stirring assembly comprises a first ring frame arranged in the dosing pipe and a second ring frame arranged in the pipe body, a rotating shaft is arranged between the first ring frame and the second ring frame, a stirring rod is arranged on the rotating shaft, and an impeller is arranged at the end of the rotating shaft in the pipe body, so as to drive the rotating shaft to rotate when the spray liquid flows through the pipe body.
[0011] Further, the upper side wall of the water tank is provided with a pulling groove, the filtering assembly comprises a frame body and a filter screen arranged in the frame body, the frame body is inserted into the water storage bin through the pulling groove, the upper side wall of the frame body and located at both ends extends outward to form a mounting portion, and the mounting portion is fixed to the upper side wall of the water tank by bolts.
[0012] Further, the opposite side walls of the water storage bin are provided with sliding blocks along the height direction thereof, and the opposite side walls of the frame body are provided with sliding grooves for sliding the corresponding sliding blocks.
[0013] Further, the upper side of the frame body and located at the central position is provided with a handle.
[0014] Further, the upper side wall of the water tank is provided with an observation window corresponding to the first chamber.
[0015] Compared with the prior art, the application has the following beneficial effects:
[0016] 1. By arranging the detachable filtering assembly in the water tank, the filtering assembly can filter the circulating spray liquid, so as to avoid that the particles in the spray liquid block the spraying assembly and affect the working of the spraying assembly. In addition, the filtering assembly can be disassembled and cleaned, so as to ensure the filtering effect of the filtering assembly.
[0017] 2. By arranging the dosing pipe and the stirring assembly, the stirring assembly can stir the spray liquid in the second chamber along with the circulation of the spray liquid, so as to mix the medicament with the spray liquid quickly, and ensure the treatment effect of the circulating spray liquid on the exhaust gas. In addition, the stirring assembly does not need an additional driving structure, so that it is more energy-saving and environment-friendly. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 A structure schematic diagram of a horizontal spray tower in the embodiment of the application is shown.
[0019] Fig. 2 A sectional view schematic diagram of a horizontal spray tower in the embodiment of the application is shown.
[0020] Fig. 3 A structure schematic diagram of a water tank in the embodiment of the application is shown.
[0021] Fig. 4 A cross-sectional schematic diagram of the water tank in an embodiment of this application is shown.
[0022] Fig. 5 A schematic diagram of the structure of the filtering component in an embodiment of this application is shown.
[0023] Fig. 6 A schematic diagram of the stirring assembly in an embodiment of this application is shown.
[0024] Explanation of the labels in the diagram:
[0025] 100. Tower body; 101. Air inlet; 102. Feed inlet; 103. Ladder; 110. Water tank;
[0026] 200. Tower chamber; 201. Air outlet; 202. Discharge port; 210. Support frame; 220. Spray pipe;
[0027] 301. Equipment compartment; 302. Connecting pipe; 310. Circulating pump; 311. Circulating pipe; 320. Filter assembly; 331. Dosing pipe; 332. Observation window;
[0028] 401. First chamber; 402. Second chamber; 403. Tube body; 410. Rotating shaft; 411. Stirring rod; 412. Impeller; 421. First ring frame; 422. Second ring frame;
[0029] 510. Frame; 511. Filter screen; 512. Mounting part; 513. Handle; 514. Slide groove. Detailed Implementation
[0030] To make the objectives, features, and advantages of this application more apparent and understandable, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0031] The following is in conjunction with the appendix Figs. 1-6 This embodiment will be described in further detail.
[0032] like Figs. 1-2 As shown, a horizontal spray tower in this embodiment includes a tower body 100 with an internal tower chamber 200. The tower body 100 is a horizontal tower body with an air inlet 101 at one end and an air outlet 201 at the other end. Waste gas treatment components are arranged sequentially in the tower chamber 200. The waste gas treatment components are distributed along the extension direction of the tower chamber 200, and adjacent waste gas treatment components are connected by air ducts.
[0033] The waste gas treatment assembly comprises oppositely arranged support frames 210, the side walls of the support frames 210 are fixedly installed on the inner wall of the tower chamber 200, and the side faces of the support frames 210 away from each other are provided with compression nets (not shown in the figure), the compression nets are made of stainless steel nets, so that the compression nets have better corrosion resistance; the compression nets are detachably installed on the outer side faces of the support frames 210 by bolts, the filler balls (not shown in the figure) compressed between the compression nets are stacked between the opposite support frames 210, specifically, the mesh number of the compression net corresponds to a pore size smaller than the diameter of the filler balls, so that the compression net can limit the filler balls, and the filler balls are stacked between the opposite support frames 210;
[0034] In the embodiment, in order to facilitate the stacking of the filler balls between the support frames 210, a feeding opening 102 is formed on the upper side face of the tower body 100 corresponding to the waste gas treatment assembly, so as to add the filler balls between the support frames 210, and a discharging opening 202 is formed on the outer side face of the tower body 100 corresponding to the waste gas treatment assembly, so as to discharge the filler balls through the discharging opening 202; specifically, in order to facilitate the user to climb to the upper side face of the tower body 100 to add the filler balls, a ladder 103 is arranged at the side face of the tower body 100.
[0035] In the embodiment, the opposite support frames 210 are provided with a spraying assembly at the upper side, the spraying assembly comprises a spraying pipe 220, and the spraying pipe 220 is uniformly provided with spraying heads (not shown in the figure) for spraying the filler balls with spraying liquid.
[0036] A liquid collecting tank is formed at the bottom of the tower chamber 200, the liquid collecting tank is used for collecting the spraying liquid, and a circulating assembly for supplying the spraying assembly with liquid is arranged at the liquid collecting tank, the circulating assembly comprises a water tank 110 arranged outside the tower body 100, the water tank 110 is in communication with the liquid collecting tank, a detachable filtering assembly 320 is arranged in the water tank 110, and a circulating pump 310 is further arranged in the water tank 110, the circulating pump 310 is used for pumping the spraying liquid filtered by the filtering assembly 320 into the spraying pipe 220 through a circulating pipe 311.
[0037] In actual use, the waste gas enters the tower chamber 200 through the air inlet 101, flows through the waste gas treatment assembly in sequence, and is discharged through the air outlet 201, wherein the spraying pipe 220 and the spraying heads are arranged to uniformly spray the spraying liquid on the stacked filler balls, so that the spraying liquid flows down along the stacked filler balls under the action of gravity and is collected in the liquid collecting tank at the bottom of the tower chamber 200, wherein when the waste gas flows through each waste gas treatment assembly, the waste gas must pass through the stacked filler balls and fully contact with the spraying liquid before entering the next waste gas treatment assembly through the air duct, so that the waste gas flows in the tower chamber 200 and is purified;
[0038] The spray liquid collected in the liquid collecting groove can flow into the water tank 110 and flow into the spray pipe 220 under the action of the circulating pump 310, so that the spray liquid is recycled.
[0039] The filter assembly 320 is arranged to filter the circulating spray liquid, so as to avoid that the particulate impurities in the spray liquid block the spray assembly and affect the operation of the spray assembly.
[0040] In combination with Figs. 3-4 As shown in the embodiment, the water tank 110 is provided with a water storage compartment and a device compartment 301. The device compartment 301 is located below the water storage compartment. The water storage compartment is used to communicate with the liquid collecting groove to make the spray liquid enter the water tank 110. The device compartment 301 is used to install the circulating pump 310. The filter assembly 320 is pullably installed in the water storage compartment. When the filter assembly 320 is installed in the water storage compartment, the water storage compartment is divided into a first chamber 401 and a second chamber 402. The first chamber 401 communicates with the liquid collecting groove through the connecting pipe 302. The upper side wall of the water tank 110 is provided with a dosing pipe 331 communicating with the second chamber 402. The second chamber 402 is provided with a stirring assembly.
[0041] In the embodiment, the spray liquid collected in the liquid collecting groove can enter the water storage compartment through the connecting pipe 302. After being filtered by the filter assembly 320, the spray liquid entering the second chamber 402 is filtered, so that the filtered spray liquid is pumped into the spray pipe 220 by the circulating pump 310 to perform the spraying operation.
[0042] The pullable arrangement of the filter assembly 320 makes it possible to pull out the filter assembly 320 and clean the filter assembly 320 when the filter assembly 320 is blocked due to long-time filtering, so as to ensure the filtering effect.
[0043] Specifically, in order to facilitate the cleaning of the filter residue in the first chamber 401, a valve is arranged on the connecting pipe 302. The side wall of the water tank 110 is provided with a cleaning port corresponding to the first chamber 401. The cleaning port is provided with a detachable side plate. When cleaning is needed, the valve is closed, and the opening and closing of the side plate can clean the filter residue in the first chamber 401.
[0044] In order to facilitate the user to observe the accumulation of the filter residue in the first chamber 401, the upper side wall of the water tank 110 is provided with an observation window 332 corresponding to the first chamber 401.
[0045] The medicament adding pipe 331 is arranged to add medicament into the water tank 110, for example, to control the acidity or alkalinity of the spraying liquid, so that the spraying liquid circulating in the horizontal spraying tower has a required pH value, thereby ensuring the treatment effect of the spraying liquid on the exhaust gas.
[0046] The stirring assembly is arranged to stir the medicament in the second chamber 402, so that the medicament can be quickly mixed with the spraying liquid to adjust the pH value of the spraying liquid.
[0047] In combination with Fig. 6 In the embodiment, the bottom of the second chamber 402 is provided with a pipe body 403 communicating with the equipment bin 301, and the circulating pump 310 is installed in the equipment bin 301, and the circulating pipe 311 is used to communicate the pipe body 403.
[0048] The stirring assembly includes a first ring frame 421 arranged in the medicament adding pipe 331 and a second ring frame 422 arranged in the pipe body 403, and a rotating shaft 410 is arranged between the first ring frame 421 and the second ring frame 422. The rotating shaft 410 is provided with a stirring rod 411, and the end of the rotating shaft 410 located in the pipe body 403 is provided with an impeller 412. When the spraying liquid flows through the pipe body 403, the impeller 412 is driven to rotate the rotating shaft 410.
[0049] In actual use, the input end of the circulating pump 310 communicates with the pipe body 403 through the circulating pipe 311, and the output end of the circulating pump 310 communicates with the corresponding spraying pipe 220 through the circulating pipe 311. Therefore, the circulating pump 310 can pump the circulating liquid in the second chamber 402 into the spraying pipe 220 to spray the spraying pipe 220. During this process, the spraying liquid flows in the pipe body 403 to drive the impeller 412 to rotate the rotating shaft 410, which in turn drives the stirring rod 411 to rotate to stir the spraying liquid in the second chamber 402 to promote the mixing between the medicament and the spraying liquid. In the embodiment, the stirring assembly can stir the spraying liquid in the second chamber 402 along with the circulation of the spraying liquid, without additional driving structure, which makes it more energy-saving and environmentally friendly.
[0050] Specifically, the first ring frame 421 and the second ring frame 422 are fixedly installed in the medicament adding pipe 331 and the pipe body 403. The two ends of the rotating shaft 410 are rotatably installed between the first ring frame 421 and the second ring frame 422 through bearings, thereby preferably achieving the rotating installation of the rotating shaft 410 in the second chamber 402.
[0051] In combination with Fig. 5As shown, in the embodiment, the upper side wall of the water tank 110 is provided with a pull-out slot; the filter assembly 320 comprises a frame body 510 and a filter screen 511 arranged in the frame body 510, the frame body 510 is inserted into the water storage compartment through the pull-out slot, the upper side wall of the frame body 510 and located at both ends extends outward to form a mounting portion 512, and the mounting portion 512 is fixed on the upper side wall of the water tank 110 by bolts.
[0052] In the embodiment, in order to ensure the sealing between the side wall of the frame body 510 and the side wall of the water storage compartment, a sealing gasket is arranged on the outer peripheral side wall of the frame body 510, the sealing gasket is used to press the side wall of the water storage compartment, so as to improve the sealing between the two.
[0053] When the frame body 510 is completely inserted into the water storage compartment, at this time, the frame body 510 is fixed by the bolts penetrating the mounting portion 512 and being connected to the upper side wall of the water tank 110, and the frame body 510 is pulled out of the pull-out slot by unscrewing the bolts.
[0054] Specifically, in order to facilitate the user to pull out the frame body 510, a handle 513 is arranged on the upper side of the frame body 510 and located at the center position.
[0055] In the embodiment, in order to make the pulling of the frame body 510 in the pull-out slot more stable, the opposite side walls of the water storage compartment are provided with sliding blocks along the height direction, and the opposite side walls of the frame body 510 are provided with sliding grooves 514 for the corresponding sliding blocks to slide into, the sliding blocks and the sliding grooves 514 are matched to limit the pulling of the frame body 510, so that the pulling is more stable.
[0056] In summary, the above only describes the preferred embodiments of the present application, and any changes and modifications made within the scope of the present application should be covered by the present application.
Claims
1. A horizontal spray tower comprising a tower body (100) in which a tower chamber (200) is arranged, characterized in that: The waste gas treatment assembly is sequentially arranged in the tower chamber (200), and comprises oppositely arranged support frames (210). The side surfaces of the support frames (210) away from each other are provided with compression nets. The support frames (210) are filled with filler balls compressed between the compression nets. A spraying assembly is arranged between the support frames (210) and above. The spraying assembly comprises a spraying pipe (220). The spraying pipe (220) is uniformly provided with spraying heads for spraying the filler balls with spraying liquid. A liquid collecting tank is formed at the bottom of the tower chamber (200). A circulating assembly for supplying the spraying assembly with liquid is arranged at the liquid collecting tank. The circulating assembly comprises a water tank (110) arranged outside the tower body (100). The water tank (110) is in communication with the liquid collecting tank. A detachable filtering assembly (320) is arranged in the water tank (110). A circulating pump (310) is further arranged in the water tank (110). The circulating pump (310) is used for pumping the spraying liquid filtered by the filtering assembly (320) into the spraying pipe (220) through a circulating pipe (311).
2. A horizontal spray tower according to claim 1, characterized in that: The water tank (110) is provided with a water storage compartment and an equipment compartment (301). The filtering assembly (320) is detachably arranged in the water storage compartment. When the filtering assembly (320) is arranged in the water storage compartment, the water storage compartment is divided into a first chamber (401) and a second chamber (402). The first chamber (401) is in communication with the liquid collecting tank through a connecting pipe (302). An adding pipe (331) in communication with the second chamber (402) is arranged on the upper side wall of the water tank (110). A stirring assembly is arranged in the second chamber (402).
3. A horizontal spray tower according to claim 2, characterized in that: A pipe body (403) in communication with the equipment compartment (301) is arranged at the bottom of the second chamber (402). The circulating pump (310) is arranged in the equipment compartment (301). The circulating pipe (311) is used for connecting the pipe body (403). The stirring assembly comprises a first ring frame (421) arranged in the adding pipe (331) and a second ring frame (422) arranged in the pipe body (403). A rotating shaft (410) is arranged between the first ring frame (421) and the second ring frame (422). The rotating shaft (410) is provided with a stirring rod (411). An impeller (412) is arranged at the end of the rotating shaft (410) in the pipe body (403). When the spraying liquid flows through the pipe body (403), the impeller (412) is driven to rotate the rotating shaft (410).
4. A horizontal spray tower as claimed in claim 2, characterized in that: A pulling groove is arranged on the upper side wall of the water tank (110). The filtering assembly (320) comprises a frame body (510) and a filter screen (511) arranged in the frame body (510). The frame body (510) is inserted into the water storage compartment through the pulling groove. The upper side wall of the frame body (510) and the two end portions thereof extend outward to form mounting portions (512). The mounting portions (512) are fixed to the upper side wall of the water tank (110) by bolts.
5. A horizontal spray tower according to claim 4, characterized in that: Sliding blocks are arranged on the opposite side walls of the water storage compartment along the height direction thereof. Sliding grooves (514) are arranged on the opposite side walls of the frame body (510) for the sliding blocks.
6. A horizontal spray tower as claimed in claim 4, characterized in that: A handle (513) is arranged on the upper side of the frame body (510) and at the central position thereof.
7. A horizontal spray tower as claimed in claim 4, characterized in that: An observation window (332) is arranged on the upper side wall of the water tank (110) and corresponds to the first chamber (401).