Flue gas dust removal equipment of waste tire catalytic cracking device
By combining the energization of the anode plate and cathode mesh with a multi-layer spray device, the problem of cleaning harmful ions and dust in the flue gas of the waste tire catalytic cracking unit was solved, achieving efficient dust removal and convenient maintenance, and improving the purification effect and maintenance efficiency of the unit.
Patent Information
- Application Number
- CN202520132810.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing waste tire catalytic cracking units have poor spray purification effects in flue gas treatment, making it difficult to fully remove harmful ions and dust, and are also inconvenient to maintain.
By energizing the anode plate and cathode mesh, harmful ions and dust adhere to the anode plate. The anode plate is easily disassembled and installed by hydraulic rods and grooves. Combined with a multi-layer spray device, the spray area is increased, achieving efficient dust removal and convenient maintenance.
It improved the dust removal effect of flue gas, reduced environmental pollution, simplified the equipment maintenance process, and improved work efficiency and environmental benefits.
Smart Images
Figure CN223732494U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tire decomposition technology, and in particular to a flue gas dust removal device for a waste tire catalytic cracking apparatus. Background Technology
[0002] With the rapid development of the automotive and rubber industries, tire production is increasing every year, and the amount of waste tires generated is also increasing. Waste tires are known as one of the most difficult types of waste to handle because they are difficult to degrade and pollute the environment. The accumulation of large amounts of waste tires not only occupies land but also easily causes fires, resulting in a huge waste of resources. Catalytic cracking is an important means of treating waste tires, which can achieve efficient conversion and resource utilization, while obtaining high-value-added chemical products such as monocyclic aromatic hydrocarbons, low-carbon olefins, and limonene.
[0003] In the prior art, a large amount of flue gas is generated during the catalytic cracking of waste tires. The flue gas contains toxic gases and dust and other impurities, which need to be treated to reduce pollution. Most gas purification equipment uses spraying to purify and clean the flue gas. However, spraying alone cannot fully remove harmful ions from the gas, resulting in poor cleaning effect of the device. Moreover, the purification mechanism is inconvenient to maintain. Therefore, in order to solve the above problems, this utility model proposes a flue gas dust removal device for a waste tire catalytic cracking device. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a flue gas dust removal device for a waste tire catalytic cracking apparatus. By energizing the anode plate and cathode mesh, the movement of electrons causes harmful ions and dust in the gas to adhere to the anode plate, effectively cleaning harmful substances in the gas and improving the dust removal efficiency of the apparatus. By adjusting the locking between the extension end of the hydraulic rod and the groove, the anode plate can be easily disassembled and installed, avoiding a lot of time spent on maintenance and facilitating the maintenance of the apparatus.
[0005] This utility model provides the following technical solution: a flue gas dust removal device for a waste tire catalytic cracking apparatus, comprising a tank body. Fixed rods are fixedly installed in the front and rear sections of the inner cavity of the tank body. Four grooves are evenly distributed at the bottom of each fixed rod. An anode plate is installed at the bottom of the fixed rod, and a rib is fixedly installed on the upper part of the anode plate. The rib fits into the groove. A cavity is formed on the right side of each groove, and a hydraulic rod is fixedly installed in the cavity. The telescopic end of the hydraulic rod is movably connected to the groove. A groove is formed on the right side of the rib. There are two grooves, symmetrically distributed front and back. The grooves are engaged with the telescopic ends of the hydraulic rods. A fixing frame is fixedly installed between the two fixing rods. There are three fixing frames, each located between the two anode plates. A cathode mesh is fixedly installed in the inner cavity of the fixing frame. A maintenance plate is fixedly installed at the front of the tank. By energizing the anode plates and cathode mesh, harmful ions and dust in the gas adhere to the anode plates, improving the dust removal effect of the device. By adjusting the engagement between the telescopic ends of the hydraulic rods and the grooves, the anode plates can be easily disassembled and installed, which is beneficial for the maintenance of the device.
[0006] Preferably, a valve is fixedly sleeved on the right side of the tank body, a water supply pipe is fixedly installed on the right side of the valve, and a spray rod is fixedly installed on the left side of the valve and inside the tank body. Six sprayers are evenly fixedly installed at the bottom of the spray rod and are located above the anode plate. By opening the valve and using the water supply pipe to pass the spray liquid into the spray rod, the sprayers are activated to spray the surface of the anode plate, thereby washing away the impurities attached to the anode plate.
[0007] Preferably, a gas collecting chamber is fixedly installed on the upper part of the tank body, a hot air blower is fixedly installed on the left side of the gas collecting chamber, an exhaust port is opened on the right side of the gas collecting chamber, a collection box is fixedly installed on the bottom of the tank body, a valve two is fixedly sleeved on the right side of the collection box, and a drain pipe one is fixedly installed on the right side of the valve two. The purified gas enters the inner cavity of the gas collecting chamber, is dried by the hot air flow, and is discharged from the exhaust port. The wastewater after rinsing the anode plate falls into the inner cavity of the collection box, and the wastewater is discharged from the drain pipe one by opening the valve two.
[0008] Preferably, a gas supply pipe is fixedly sleeved on the left side of the tank body, an air pump is fixedly installed on the left end of the gas supply pipe, a second gas supply pipe is fixedly installed on the upper part of the air pump, the other end of the second gas supply pipe is fixedly sleeved on the tank body, a third valve is fixedly sleeved on the left side of the tank body, and a second water supply pipe is fixedly installed on the left side of the third valve. The gas after the initial purification is introduced into the tank body through the air pump to facilitate secondary purification of the gas.
[0009] Preferably, a connecting pipe is fixedly installed on the right side of the valve three and inside the inner cavity of the tank body two. A spraying device is evenly fixedly installed on the connecting pipe. A connecting block is fixedly installed on the left and right sides of the spraying device. The connecting block is fixedly connected to the inner cavity of the tank body two. The stability of the spraying device is improved by the connecting block, which is conducive to the normal operation of the spraying mechanism.
[0010] Preferably, the spraying device includes a spray ring pipe, and spraying horizontal pipes are uniformly fixedly connected in the inner cavity of the spray ring pipe. Sprayers are uniformly fixedly installed at the bottom of the spraying horizontal pipes. By setting up a multi-layer spraying mechanism, the spraying area is greatly increased, which is conducive to the full contact between the spray liquid and the flue gas, and the removal of dust and sulfides in the flue gas.
[0011] Preferably, a valve four is fixedly sleeved on the left side of the tank body two and directly below the valve three. A gas supply pipe three is fixedly installed on the left side of the valve four. A valve five is fixedly sleeved on the left side of the tank body two and directly below the valve four. A drain pipe two is fixedly installed on the left side of the valve five. The wastewater after spraying falls into the bottom of the inner cavity of the tank body two. Opening the valve five allows the wastewater to be discharged through the drain pipe two, so as to facilitate recycling and improve the environmental benefits of the device.
[0012] Compared with the prior art, the advantages of this utility model are as follows:
[0013] 1. By energizing the anode plate and cathode mesh, negative ions in the air move towards the anode plate, causing harmful ions and dust in the gas to adhere to the anode plate. This facilitates the thorough removal of harmful substances from the gas, improves the dust removal and cleaning effect of the device, and prevents pollution of the surrounding environment due to inadequate gas purification. By adjusting the locking between the extension end of the hydraulic rod and the groove, the anode plate can be easily removed from the fixing rod, which is beneficial for subsequent maintenance by staff, improves the maintenance efficiency of the ion adsorption mechanism, and avoids spending a lot of time on maintenance that affects the working efficiency of the device.
[0014] 2. The flue gas generated from the pyrolysis of waste tires is introduced into tank body two, and a spraying device is used to spray the flue gas. By setting up a multi-layer spraying mechanism, the spraying area is greatly increased, which is conducive to the full contact between the spraying liquid and the flue gas, removing dust and sulfides from the flue gas. The wastewater after spraying falls into the bottom of the inner cavity of tank body two. Valve five is opened to allow the wastewater to be discharged through drain pipe two for recycling and treatment, thereby improving the environmental benefits of the device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the external structure of this utility model;
[0016] Figure 2 This is a cross-sectional structural diagram of the tank body of this utility model;
[0017] Figure 3 This is a schematic diagram of the motor adsorption mechanism of this utility model;
[0018] Figure 4 This is a schematic diagram of the anode plate fixing structure of this utility model;
[0019] Figure 5 This is a schematic diagram of the two-section structure of the tank body of this utility model;
[0020] Figure 6 This is a schematic diagram of the spray device of this utility model.
[0021] In the diagram: 1. Tank body one; 2. Fixing rod; 3. Slide groove; 4. Anode plate; 5. Rib; 6. Cavity; 7. Hydraulic rod; 8. Groove; 9. Fixing frame; 10. Cathode mesh; 11. Inspection plate; 12. Valve one; 13. Water pipe one; 14. Spray bar; 15. Sprayer one; 16. Gas collection chamber; 17. Hot air blower; 18. Exhaust vent; 19. Collection box; 20. Valve two; 21. Drain pipe one; 22. Gas pipe one; 23. Air pump; 24. Gas pipe two; 25. Tank body two; 26. Valve three; 27. Water pipe two; 28. Connecting pipe; 29. Spraying device; 291. Spray ring pipe; 292. Spray horizontal pipe; 293. Sprayer two; 30. Connecting block; 31. Valve four; 32. Gas pipe three; 33. Valve five; 34. Drain pipe two. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-6A flue gas dust removal device for a waste tire catalytic cracking unit includes a tank body 1. Fixed rods 2 are fixedly installed in the front and rear sections of the inner cavity of the tank body 1. Four grooves 3 are evenly distributed at the bottom of each fixed rod 2. An anode plate 4 is installed at the bottom of each fixed rod 2. Ribs 5 are fixedly installed on the upper part of the anode plate 4, and the ribs 5 fit into the grooves 3. A cavity 6 is formed on the right side of each groove 3, and a hydraulic rod 7 is fixedly installed in the cavity 6. The telescopic end of the hydraulic rod 7 is movably connected to the groove 3. Two grooves 8 are formed on the right side of each rib 5, symmetrically distributed front and back, and engage with the telescopic end of the hydraulic rod 7. Three fixing frames 9 are fixedly installed between the two fixed rods 2, each located between one of the two anode plates 4. A cathode mesh 10 is fixedly installed inside the cavity of the fixed frame 9. A maintenance plate 11 is fixedly installed at the front of the tank body 1. A valve 12 is fixedly sleeved on the right side of the tank body 1. A water pipe 13 is fixedly installed on the right side of the valve 12. A spray rod 14 is fixedly installed on the left side of the valve 12, inside the cavity of the tank body 1. Six sprayers 15 are evenly fixedly installed at the bottom of the spray rod 14, located above the anode plate 4. A gas collecting chamber 16 is fixedly installed on the upper part of the tank body 1. A hot air blower 17 is fixedly installed on the left side of the gas collecting chamber 16. An exhaust port 18 is opened on the right side of the gas collecting chamber 16. A collection box 19 is fixedly installed at the bottom of the tank body 1. A valve 20 is fixedly sleeved on the right side of the collection box 19. A water pipe 13 is fixedly installed on the right side of the valve 20. With drain pipe 21, hot air blower 17 is turned on to introduce hot air into gas collection chamber 16, accelerating the airflow velocity in the upper part of the inner cavity of tank 1, creating a negative pressure zone in the upper part of the inner cavity of tank 1. This causes the gas at the bottom of the inner cavity of tank 1 to rise and pass through the gap between anode plate 4 and cathode mesh 10. When anode plate 4 and cathode mesh 10 are energized, negative ions in the air move towards anode plate 4, causing residual harmful ions and dust in the gas to adhere to anode plate 4, thoroughly cleaning the smoke and harmful substances in the gas, improving the dust removal and cleaning effect of the device, and preventing pollution of the surrounding environment due to unsatisfactory gas purification. Valve 12 is opened and spray liquid is introduced into spray bar 14 through water pipe 13, and sprayer 15 is started to spray the anode plate. 4. Spraying the surface washes away impurities attached to the anode plate 4. Wastewater falls into the inner cavity of the collection box 19. By opening valve 20, the wastewater is discharged from drain pipe 21. The purified gas enters the inner cavity of the gas collection chamber 16 and is quickly dried by hot air. Finally, it is discharged from the exhaust port 18. When the device is under maintenance, the inspection plate 11 is removed first. The hydraulic rod 7 is activated to disconnect the locking between its extension end and the groove 8. The anode plate 4 is removed from the fixing rod 2 by the engagement between the sliding groove 3 and the rib 5. This makes it easy to replace the anode plate 4, which is beneficial for the maintenance of the device by the staff in the later stage. It improves the maintenance efficiency of the ion adsorption mechanism and avoids the time spent on maintenance affecting the working efficiency of the device.
[0024] A gas supply pipe 22 is fixedly sleeved on the left side of tank body 1. A gas pump 23 is fixedly installed on the left end of gas supply pipe 22. A second gas supply pipe 24 is fixedly installed on the upper part of gas pump 23. Tank body 25 is fixedly sleeved on the other end of gas supply pipe 24. A valve 26 is fixedly sleeved on the left side of tank body 25. A second water supply pipe 27 is fixedly installed on the left side of valve 26. A connecting pipe 28 is fixedly installed on the right side of valve 26 and inside the cavity of tank body 25. Spraying devices 29 are evenly fixedly installed on the connecting pipe 28. Connecting blocks 30 are fixedly installed on the left and right sides of tank 29, and the connecting blocks 30 are fixedly connected to the inner cavity of tank 25. The spraying device 29 includes a spray ring pipe 291, and spray horizontal pipes 292 are evenly fixedly connected in the inner cavity of the spray ring pipe 291. Sprayers 293 are evenly fixedly installed at the bottom of the spray horizontal pipes 292. A valve 4 31 is fixedly sleeved on the left side of tank 25 and directly below valve 3 26. A gas supply pipe 32 is fixedly installed on the left side of valve 4 31. A valve 33 is fixedly connected to the bottom of tank 31. A drain pipe 34 is fixedly installed on the left side of valve 33. Opening valve 31 allows the flue gas generated by waste tire pyrolysis to enter the inner cavity of tank 25 through gas pipe 32. Then, opening valve 36 and using water pipe 27 allows alkaline spray liquid to enter the spraying device 29 through connecting pipe 28. The spray liquid is fed into the spraying horizontal pipe 292 through spraying ring pipe 291. Opening sprayer 293 allows the spray liquid to spray the flue gas entering the inner cavity of tank 25. The system employs a multi-layer spraying mechanism to ensure thorough contact between the spray liquid and the flue gas, removing dust and sulfides. The sprayed wastewater falls into the bottom of the inner cavity of tank 25. Valve 5 33 is opened to discharge the wastewater through drain pipe 2 34 for recycling, thus improving the environmental efficiency of the device. The gas, after initial purification, enters gas transmission pipe 2 24 and, driven by gas pump 23, enters the bottom of the inner cavity of tank 1 through gas transmission pipe 1 22 for subsequent purification.
[0025] Working principle: Opening valve 4 (31) allows the flue gas generated from waste tire pyrolysis to enter the inner cavity of tank 25 through gas pipe 3 (32). Then, opening valve 3 (26) and using water pipe 2 (27) allows alkaline scrubbing liquid to enter the spraying device 29 through connecting pipe 28. The scrubbing liquid is fed into the horizontal spraying pipe 292 through the spraying ring pipe 291. Opening sprayer 293 allows the scrubbing liquid to spray the flue gas entering the inner cavity of tank 25, removing dust and sulfides from the flue gas. After spraying, the wastewater falls into the bottom of the inner cavity of tank 25. Valve 5 33 is opened, allowing the wastewater to be discharged through drain pipe 2 34. The initially purified gas enters the gas supply pipe 2 24 and, driven by the air pump 23, enters the bottom of the inner cavity of tank 1 through gas supply pipe 1 22. The hot air blower 17 is turned on to introduce hot air into the gas collection chamber 16, accelerating the airflow velocity in the upper part of the inner cavity of tank 1, creating a negative pressure zone in the upper part of the inner cavity of tank 1, thereby reducing the airflow at the bottom of the inner cavity of tank 1. Gas rises through the gap between the anode plate 4 and the cathode mesh 10. Electricity is applied to the anode plate 4 and cathode mesh 10, causing negative ions in the air to move towards the anode plate 4. This causes residual harmful ions and dust in the gas to adhere to the anode plate 4. Valve 12 is opened, and the spray liquid is introduced into the spray rod 14 via the water pipe 13. The sprayer 15 is activated to spray the surface of the anode plate 4, thereby washing away the impurities attached to the anode plate 4. Wastewater falls into the inner cavity of the collection box 19. By opening valve 20, the wastewater is discharged from the drain pipe 21. The purified gas enters the inner cavity of the gas collecting chamber 16, where it is quickly dried using hot airflow, and finally discharged from the exhaust port 18. When the device is under maintenance, the inspection plate 11 is removed first. The hydraulic rod 7 is activated to disconnect the locking between its telescopic end and the groove 8. The engagement between the sliding groove 3 and the rib 5 allows the anode plate 4 to be removed from the fixing rod 2, facilitating the replacement of the anode plate 4.
Claims
1. A fume dust removal equipment of a waste tire catalytic cracking device, comprising a tank body one (1), characterized in that: The inner cavity of the tank body one (1) is fixedly installed with fixed rods (2) at the front and rear parts, the bottom of the fixed rod (2) is uniformly provided with sliding grooves (3), the number of the sliding grooves (3) is four, the bottom of the fixed rod (2) is provided with an anode plate (4), the upper part of the anode plate (4) is fixedly installed with a ridge (5), the ridge (5) is matched with the sliding groove (3), the right part of the sliding groove (3) is provided with a cavity (6), the cavity (6) is fixedly installed with a hydraulic rod (7), the telescopic end of the hydraulic rod (7) is movably sleeved with the sliding groove (3), the right part of the ridge (5) is provided with a groove (8), the number of the groove (8) is two and is symmetrically distributed at the front and rear parts, the groove (8) is clamped with the telescopic end of the hydraulic rod (7), the two fixed rods (2) are fixedly installed with fixed frames (9) between them, the number of the fixed frame (9) is three and is respectively located between the two anode plates (4), the inner cavity of the fixed frame (9) is fixedly installed with a cathode net (10), the front part of the tank body one (1) is fixedly installed with an inspection plate (11).
2. A fume dust removal apparatus of a waste tire catalytic pyrolysis device according to claim 1, characterized in that: The right part of the tank body one (1) is fixedly sleeved with a valve one (12), the right part of the valve one (12) is fixedly installed with a water pipe one (13), the left part of the valve one (12) and located in the inner cavity of the tank body one (1) is fixedly installed with a spraying rod (14), the bottom of the spraying rod (14) is uniformly fixedly installed with six spraying devices one (15), the spraying device one (15) is located above the anode plate (4).
3. A flue gas dedusting apparatus of a waste tire catalytic pyrolysis device according to claim 1, characterized in that: The upper part of the tank body one (1) is fixedly installed with a gas collecting chamber (16), the left part of the gas collecting chamber (16) is fixedly installed with a hot air blower (17), the right part of the gas collecting chamber (16) is provided with an air outlet (18), the bottom of the tank body one (1) is fixedly installed with a collecting box (19), the right part of the collecting box (19) is fixedly sleeved with a valve two (20), the right part of the valve two (20) is fixedly installed with a drain pipe one (21).
4. A flue gas dedusting apparatus of a waste tire catalytic pyrolysis device according to claim 1, characterized in that: The left part of the tank body one (1) is fixedly sleeved with a gas pipe one (22), the left end of the gas pipe one (22) is fixedly installed with a gas pump (23), the upper part of the gas pump (23) is fixedly installed with a gas pipe two (24), the other end of the gas pipe two (24) is fixedly sleeved with a tank body two (25), the left part of the tank body two (25) is fixedly sleeved with a valve three (26), the left part of the valve three (26) is fixedly installed with a water pipe two (27).
5. A flue gas dedusting apparatus of a waste tire catalytic pyrolysis device according to claim 4, characterized in that: The right part of the valve three (26) and located in the inner cavity of the tank body two (25) is fixedly installed with a connecting pipe (28), the connecting pipe (28) is uniformly fixedly installed with spraying devices (29), the left and right parts of the spraying device (29) are respectively fixedly installed with connecting blocks (30), the connecting block (30) is fixedly connected with the inner cavity of the tank body two (25).
6. A flue gas dedusting apparatus of a waste tire catalytic pyrolysis device according to claim 5, characterized in that: The spraying device (29) comprises a spraying ring pipe (291), the inner cavity of the spraying ring pipe (291) is uniformly fixedly connected with spraying horizontal pipes (292), the bottom of the spraying horizontal pipe (292) is uniformly fixedly installed with spraying devices two (293).
7. A flue gas dedusting apparatus of a waste tire catalytic pyrolysis device according to claim 4, characterized in that: The left part of the second tank body (25) and the valve three (26) below the fixed sleeve valve four (31), the left part of the valve four (31) is fixedly installed in the gas pipe three (32), the left part of the second tank body (25) and the valve four (31) below the fixed sleeve valve five (33), the left part of the valve five (33) is fixedly installed in the drain pipe two (34).