Metal surface spraying processing pretreatment dust removal device

By designing a dust removal device for pretreatment of metal surface spraying, which includes a working chamber, a dust removal mechanism, and support rollers, the problem of poor dust removal effect of existing devices on uneven metal workpieces has been solved, and efficient dust removal of curved workpieces has been achieved.

CN223733439UActive Publication Date: 2025-12-30YINGKOU JINCHENG METAL SURFACE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520022939.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-12-30
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Existing dust removal devices are not very effective at removing dust from metal workpieces with uneven surfaces, and their application is limited.

Method used

A dust removal device for pretreatment of metal surface spraying is designed, comprising a working chamber, a dust removal mechanism, a suction pipe, a support roller, and a cleaning block. The support roller supports the metal workpiece. The dust removal mechanism includes a drive box, a motor, a rotating shaft, an adhesion mechanism, and a collection mechanism. It works in conjunction with the suction pipe to perform multiple dust removals and is suitable for curved workpieces.

Benefits of technology

It improves the dust removal effect on the surface of metal workpieces, adapts to workpieces with different curvatures, and meets diverse usage needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust removal device for metal surface spraying processing pretreatment. The dust removal device comprises a working cabin, a through opening, a dust removal mechanism and a dust suction pipe, through the ports formed in the left end and the right end of the working cabin, the supporting rollers are arranged in the ports, metal workpieces can be supported and kept flat during moving, the dust removal mechanism and the dust suction pipe are arranged in the working cabin, and the dust removal mechanism comprises the driving box, the motor, the rotating shaft, the adhesion mechanism, the collection mechanism and other assemblies. The dust removal operation on the surface of the metal workpiece can be achieved under mutual cooperation, secondary dust removal is conducted through the dust suction pipe, the dust removal effect on the metal workpiece can be effectively improved, the dust removal device can adapt to the metal workpiece with radian, the use requirement of people is met, and high practicability is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, specifically to a dust removal device for pretreatment of metal surface spraying. Background Technology

[0002] The main function of metal surface spraying is to protect the metal and prevent it from being oxidized and corroded. Spraying forms a protective layer on the metal surface, isolating the metal from direct contact with the external environment, thereby slowing down or preventing corrosion.

[0003] When spraying metal surfaces, dust removal is necessary to prevent dust and other impurities from affecting the spraying effect.

[0004] Existing dust removal devices are only suitable for flat metal workpieces. They are ineffective for metal workpieces with uneven or curved surfaces, limiting their applicability. Utility Model Content

[0005] The purpose of this invention is to provide a dust removal device for pretreatment of metal surface spraying to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a dust removal device for pretreatment of metal surface spraying, comprising a working chamber, wherein a set of openings is provided at the middle of the left and right sides of the working chamber, a dust removal mechanism is provided at the left end of the working chamber, and a set of suction pipes is provided at the left end of the upper and lower surfaces of the working chamber, wherein the opposite ends of the two sets of suction pipes extend through to the left end of the working chamber and are connected to a set of suction modules.

[0007] Both sets of the openings have an adjustment groove at the bottom of the front and rear sides near the working chamber, and a set of support rollers are connected through the adjustment groove. A set of cleaning blocks are connected to the upper and lower ends of the left end of the opening.

[0008] Preferably, the dust removal mechanism includes a drive box, a motor, a rotating shaft, an adhesion mechanism, and a collection mechanism. A set of drive boxes is provided at the front middle of the working chamber, a set of motors is provided at the front bottom of the drive box, a set of rotating shafts is provided at both the upper and lower ends of the middle of the working chamber, a set of adhesion mechanisms is provided at the outer ends of both sets of rotating shafts, and a set of collection mechanisms is contacted at the outer ends of the adhesion mechanisms.

[0009] Preferably, the drive box has a set of transmission gears at both the upper and lower ends, and the two sets of transmission gears are connected by two sets of auxiliary gears.

[0010] Preferably, the adhesion mechanism includes an inner sleeve, a deformation layer, an outer layer, and a spring. A set of inner sleeves is connected to the outer side of each rotating shaft. A deformation layer is provided at the outer end of the inner sleeve. An outer layer is connected to the outer side of the deformation layer. There is a gap between the inner sleeve and the deformation layer. The inner sleeve is connected to the inner side of the deformation layer by a spring.

[0011] Preferably, the collection mechanism includes a placement rack, a scraper, a collection box, and a handle. A placement rack is provided at the right end of the working chamber corresponding to the outer ends of the two outer layers. A scraper is connected to the left end of the top surface of the placement rack. A collection box is provided inside the placement rack. The front end of each collection box extends through to the front end of the working chamber and is connected to a handle.

[0012] Preferably, the scraper can contact the outer side of the outer layer.

[0013] Preferably, the opposite ends of the upper and lower sets of adhesive mechanisms are in contact and pressed together.

[0014] Preferably, the adjusting groove is "E" shaped, and the bottom of the fixing groove is provided with a flange.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] Through the openings located at the left and right ends of the working chamber, each opening is equipped with a set of support rollers to support the metal workpiece and maintain its flatness during movement. The working chamber is also equipped with a dust removal mechanism and a dust suction pipe. The dust removal mechanism includes components such as a drive box, motor, rotating shaft, adhesion mechanism, and collection mechanism. These components work together to remove dust from the surface of the metal workpiece, and a secondary dust removal is performed through the dust suction pipe. This effectively improves the dust removal effect on the metal workpiece, can adapt to metal workpieces with curvature, meets people's usage needs, and has strong practicality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the adjusting groove structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the left-side opening structure of this utility model.

[0021] Figure 5 This is a schematic diagram of the internal structure of the drive box of this utility model;

[0022] Figure 6 This is a schematic diagram of the adhesion mechanism and collection mechanism of this utility model.

[0023] In the diagram: Working chamber-1, inlet-2, dust removal mechanism-3, suction pipe-4, adjustment groove-21, support roller-22, cleaning block-23, drive box-31, motor-32, rotating shaft-33, adhesion mechanism-34, collection mechanism-35, transmission gear-311, auxiliary gear-312, inner sleeve-341, deformation layer-342, outer layer-343, spring-344, placement rack-351, scraper-352, collection box-53, handle-354, suction module-41. Detailed Implementation

[0024] To further explain the technical solution of this utility model, a detailed description is provided below through specific embodiments.

[0025] Please see Figure 1-4 This utility model provides a dust removal device for pretreatment of metal surface spraying, including a working chamber 1. The working chamber 1 has a set of openings 2 at the middle of the left and right sides for metal workpieces to enter and exit. The working chamber 1 has a dust removal mechanism 3 at the left end. The working chamber 1 has a set of suction pipes 4 at the left end of both the upper and lower surfaces. The opposite ends of the two sets of suction pipes 4 extend through to the left end of the working chamber 1 and are connected to a set of suction modules 41, which can adsorb dust on the surface of metal workpieces and discharge it to the outside through the suction pipes 4.

[0026] Both sets of openings 2 have an adjustment groove 21 at the bottom of the front and rear ends near the working chamber 1, and a set of support rollers 22 are connected through the adjustment groove 21. The adjustment groove 21 is "E" shaped, which makes it easy to adjust the height of the support rollers 22 to accommodate metal workpieces of different sizes. The bottom of the fixing groove is provided with a flange, which is beneficial to fixing the support rollers 22. The left end of the opening 2 is connected to the upper and lower ends of the left end with a set of cleaning blocks 23. The cleaning blocks 23 are made of sponge and can wipe the surface of the metal workpiece to remove dust and impurities. The ends of the two sets of cleaning blocks 23 that are far apart from each other are provided with a set of clamping plates. The upper and lower ends of the left end of the opening 2 are provided with corresponding clamping grooves, which makes it easy to replace or clean the cleaning blocks 23.

[0027] Please see Figure 1-5 This utility model provides a dust removal device for pretreatment of metal surface spraying. The dust removal mechanism 3 includes a drive box 31, a motor 32, a rotating shaft 33, an adhesion mechanism 34 and a collection mechanism 35. A set of drive boxes 31 is provided at the front middle end of the working chamber 1. A set of motors 32 is installed at the front bottom end of the drive box 31. A set of rotating shafts 33 is provided at both the upper and lower ends of the middle end of the working chamber 1. A set of adhesion mechanisms 34 is provided at the outer ends of both sets of rotating shafts 33. A set of collection mechanisms 35 is contacted at the right end of each adhesion mechanism 34.

[0028] The drive box 31 has a set of transmission gears 311 at both the upper and lower ends. The two sets of transmission gears 311 are connected by two sets of auxiliary gears 312. The two sets of transmission gears 311 and the two sets of auxiliary gears mesh with each other. The drive shaft of the motor 32 extends through the drive box 31 and is connected to the front end of the lower transmission gear 311, which can drive it to rotate. It also drives the upper transmission gear 311 to rotate through the two sets of auxiliary gears 312. Furthermore, the front ends of the two sets of rotating shafts 33 extend through the drive box 31 and are connected to the rear ends of the two sets of transmission gears 311. The rotation of the two sets of transmission gears 311 can drive the two sets of rotating shafts 33 to rotate relative to each other.

[0029] Please see Figure 2-6 This utility model provides a dust removal device for pretreatment of metal surface spraying. The adhesion mechanism 34 includes an inner sleeve 341, a deformation layer 342, an outer layer 343, and a spring 344. A set of inner sleeves 341 is connected to the outer side of the rotating shaft 33. The outer end of the inner sleeve 341 is provided with a deformation layer 342. The deformation layer 342 is made of rubber, which has good extensibility and resilience, good wear resistance and compression resistance, can be deformed under force, and can rebound and recover after the force is released. The outer layer 343 is connected to the outer side of the deformation layer 342. The outer layer 343 is made of silicone, which has good elasticity and softness, and strong adsorption properties, easily adsorbing dust and hair. This device can adsorb dust from the surface of metal workpieces. A gap exists between the inner sleeve 341 and the deformation layer 342. The inner sleeve 341 is connected to the inner side of the deformation layer 342 via a spring 344. The spring 344 can cooperate with the deformation and rebound of the deformation layer 342 to improve its performance. Furthermore, the opposing ends of the upper and lower adhesive mechanisms contact and press against each other, squeezing the upper and lower surfaces of the metal workpiece. This allows the outer layer 343 to fully contact the metal workpiece, improving the dust adsorption effect. It is also suitable for metal workpieces with curved deformation to meet different user needs.

[0030] Please see Figure 1-6 This utility model provides a dust removal device for pretreatment of metal surface spraying. The collection mechanism 35 includes a placement rack 351, a scraper 352, a collection box 53, and a handle 354. A set of "U"-shaped placement racks 351 is provided at the right end of the working chamber 1, corresponding to the outer ends of the two sets of outer layers 343. A set of scrapers 352 is inclinedly connected to the top surface of the placement rack 351 near the outer layer 343. The other end of the scraper 352 can contact the outer side of the outer layer 343. The upper placement rack 351 is located at the right end of the upper outer layer 343, and the lower placement rack 351 is located at the left end of the lower outer layer 343, corresponding to the rotation direction of the outer layer 343, which is conducive to scraping and collecting the dust on its outer side. A set of collection boxes 53 is provided inside the placement rack 351. The dust scraped off by the scraper 352 can fall into the collection box 53 through its surface. The front end of the collection box 53 extends through to the front end of the working chamber 1 and is connected to a set of handles 354, which makes it easy to take out the collection box 53 and process the collected dust.

[0031] The working principle is as follows:

[0032] In use, the metal workpiece can be fed into the working chamber 1 through the right end port 2. The support roller 22 in the right end port 2 can support the bottom of the metal workpiece. The left end of the metal workpiece can pass between the two sets of rotating shafts 33 and squeeze the deformation layer 342 and the spring 344, so that the outer layer 343 can fully contact its surface and adsorb dust. Then, the surface of the metal workpiece can be adsorbed by the upper and lower sets of dust suction modules 41 to remove dust again. Finally, the metal workpiece can be sent out through the left end port 2 and the surface of the metal workpiece can be cleaned for the third time by the cleaning block 23 in the left end port 2 to improve the dust removal effect.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dust removal device for pretreatment of a metal surface spraying process, characterized in that: The utility model provides a dust removal mechanism, a group of dust absorption pipe, a group of dust absorption module, a group of adjusting groove, a group of support roller, a group of cleaning block, a group of transmission gear, a group of auxiliary gear, a group of inner sleeve, a group of deformation layer, a group of outer layer, a group of spring, a group of placement rack, a group of scraper, a group of collection box and a group of handle are arranged in the utility model. The utility model discloses a dust removal mechanism, a group of dust absorption pipe, a group of dust absorption module, a group of adjusting groove, a group of support roller, a group of cleaning block, a group of transmission gear, a group of auxiliary gear, a group of inner sleeve, a group of deformation layer, a group of outer layer, a group of spring, a group of placement rack, a group of scraper, a group of collection box and a group of handle are arranged in the utility model.

2. The dust removal device for pretreatment of metal surface spraying process according to claim 1, characterized in that: The dust removal mechanism (3) includes drive box (31), motor (32), rotating shaft (33), adhesion mechanism (34) and collection mechanism (35), the working cabin (1) front middle end is equipped with a group of drive box (31), the drive box (31) front bottom is equipped with a group of motor (32), the working cabin (1) is equipped with a group of rotating shaft (33) in the middle end upper and lower ends, and the outer end of the two groups rotating shaft (33) is equipped with a group of adhesion mechanism (34), and the outer end of adhesion mechanism (34) is contacted with a group of collection mechanism (35).

3. The dust removal device for metal surface spraying process pre-treatment according to claim 2, characterized in that: The drive box (31) is equipped with a group of transmission gear (311) in the upper and lower ends, and the two groups transmission gear (311) are connected through two groups auxiliary gear (312).

4. The dust removal device for pretreatment of metal surface spraying processing according to claim 2, characterized in that: The adhesion mechanism (34) includes inner sleeve (341), deformation layer (342), outer layer (343) and spring (344), the outer side of rotating shaft (33) is connected with a group of inner sleeve (341), the outer end of inner sleeve (341) is equipped with deformation layer (342), and the outer side of deformation layer (342) is connected with outer layer (343).

5. The dust removal device for pretreatment of metal surface spraying process, according to claim 4, characterized in that: The collection mechanism (35) includes placement rack (351), scraper (352), collection box (53) and handle (354), the right end in the working cabin (1) is equipped with a group of placement rack (351) corresponding the outer end of two groups outer layer (343), the left end of the top surface of placement rack (351) is connected with a group of scraper (352), and the inner sleeve (341) is connected with a group of collection box (53) through spring (344) and deformation layer (342) inside.

6. The dust removal device for pretreatment of metal surface spraying process, according to claim 5, characterized in that: The scraper (352) can be contacted with the outer side of outer layer (343).

7. The dust removal device for pretreatment of metal surface spraying process, according to claim 4, characterized in that: The opposite ends of the upper and lower groups of adhesion mechanisms are contacted and extruded with each other.

8. The dust removal device for pretreatment of metal surface spraying processing according to claim 1, characterized in that: The adjusting groove (21) is in the shape of "E", and the inner bottom of the fixed groove is provided with a flange.