Forming mold facilitating demolding of front top cover
By introducing a toggle assembly and a bellows cooling system into the molding die, the problem of difficult demolding of the front top cover was solved, achieving automatic demolding and efficient cooling, and simplifying the operation process.
Patent Information
- Application Number
- CN202520149229.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-22
AI Technical Summary
The front top cover tends to stick to the upper mold during demolding, requiring manual removal, which increases the workload and difficulty for workers.
The system employs a toggle assembly, including a toggle head, a threaded moving block, a reciprocating lead screw, a drive motor, and an electric push rod. The four toggle heads move the pre-machined front top cover, and combined with air box cooling and the use of a robotic arm suction cup, automatic demolding is achieved.
It achieves automatic demolding of the front top cover, reduces manual operation, improves the working efficiency of the equipment and the cooling speed of the front top cover, and facilitates transportation.
Smart Images

Figure CN223733707U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of automobile die, in particular to a forming die facilitating demolding of a front roof cover. BACKGROUND
[0002] The automobile front roof cover forming die is a key tool in automobile manufacturing and is used for stamping a metal plate to form a roof structure. The die is composed of an upper die and a lower die. The upper die is responsible for applying pressure, and the lower die provides a forming shape. During stamping, the metal plate is placed between the upper and lower dies, and the upper die is lowered to form the plate into a set shape.
[0003] In the related art, since the sunroof cutter and the air cylinder are both in the die, it is difficult to determine whether the sunroof cutter in the die has been switched in place, which may cause the production of the automobile roof cover to be scrapped or even cause a safety accident. In order to reduce the occurrence of safety accidents, for example, the prior art with the publication number CN216226481U provides a stamping die for an automobile roof cover. The device can visually display the switching state of the sunroof cutter on the basis of automatically switching the sunroof cutter, thereby avoiding misoperation by the operator and causing a safety accident.
[0004] Although the prior art in the above can visually display the switching state of the sunroof cutter on the basis of automatically switching the sunroof cutter, it avoids misoperation by the operator, but the top of the automobile front roof cover is usually not flat and smooth. The protruding part of the front roof cover is easy to be stuck on the upper die during demolding, which needs to be manually removed, which is not convenient for subsequent transfer processing and increases the workload and difficulty of the workers.
[0005] In view of this, we propose a forming die facilitating demolding of a front roof cover. CONTENT OF THE INVENTION
[0006] 1. Technical problem to be solved
[0007] The purpose of the present application is to provide a forming die facilitating demolding of a front roof cover, which solves the technical problem that the front roof cover is easy to stick to the upper die during demolding and needs to be manually removed, and achieves the technical effect of facilitating demolding of the front roof cover.
[0008] 2. Technical solution
[0009] The present application provides a forming die facilitating demolding of a front roof cover, comprising:
[0010] A stamping machine body, a workbench is fixedly arranged on the inner side of the stamping machine body;
[0011] An upper die is arranged on the inner side of the stamping machine body in a lifting manner;
[0012] A lower mold is arranged on the top of the workbench, and the lower mold cooperates with the upper mold to stamp the plate;
[0013] Four dialing assemblies are arranged on the outside of the upper mold and used for dialing down the front top cover stuck on the bottom of the upper mold.
[0014] As an optional solution of the technical scheme of the present application, the four dialing assemblies each include a dialing head, the four dialing heads are each slidingly arranged on one side of a corresponding threaded moving block, the inside of each of the four threaded moving blocks is threadedly provided with a reciprocating screw rod, and the four reciprocating screw rods are each fixedly arranged on the output end of a corresponding driving motor.
[0015] As an optional solution of the technical scheme of the present application, one side of each of the four threaded moving blocks is fixedly provided with a fixed block, the bottom of each of the four fixed blocks is fixedly provided with an electric push rod, and the output end of each of the four electric push rods is fixedly arranged on one side of a corresponding dialing head.
[0016] As an optional solution of the technical scheme of the present application, the top of each of the four driving motors is fixedly provided with a mounting plate, and the four mounting plates are each fixedly arranged on the outside of the upper mold.
[0017] As an optional solution of the technical scheme of the present application, the bottom of each of the four mounting plates is fixedly provided with a limiting rod, and the outside of each of the four limiting rods is slidingly arranged on a corresponding threaded moving block.
[0018] As an optional solution of the technical scheme of the present application, the bottom of the upper mold is provided with a forming groove, the top of the lower mold is fixedly provided with a forming block, and the forming groove cooperates with the forming block.
[0019] As an optional solution of the technical scheme of the present application, the inside of the stamping machine body is provided with two bellows corresponding to the lower mold, the outside of the stamping machine body is provided with a mechanical arm, and the end of the mechanical arm is provided with a suction cup.
[0020] 3. Beneficial effects
[0021] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0022] (1) The dialing assemblies are adopted in the present application, the four dialing heads dial the processed front top cover, the front top cover can be dialed down from the upper mold, the problem that the front top cover is easily stuck on the upper mold during demolding and needs to be manually taken down is effectively solved, and the technical effect of facilitating the demolding of the front top cover is achieved.
[0023] (2) The application can accelerate the cooling of the front top cover after stamping, improve the working efficiency of the equipment, and facilitate the transfer of the stamped front top cover by setting the mechanical arm and the suction cup. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 A schematic diagram of the overall structure of a forming die facilitating front top cover demolding according to a preferred embodiment of the application is disclosed.
[0025] Figure 2 A schematic diagram of the structure of the assembly of the upper die and the lower die in a forming die facilitating front top cover demolding according to a preferred embodiment of the application is disclosed.
[0026] Figure 3 A schematic diagram of the structure of the upper die in a forming die facilitating front top cover demolding according to a preferred embodiment of the application is disclosed.
[0027] Figure 4 A schematic diagram of the structure of the poking assembly in a forming die facilitating front top cover demolding according to a preferred embodiment of the application is disclosed.
[0028] Figure legend: 1, stamping machine body; 11, workbench; 2, upper die; 21, forming groove; 3, lower die; 31, forming block; 4, poking assembly; 41, poking head; 42, threaded moving block; 421, fixed block; 422, electric push rod; 43, reciprocating screw rod; 44, driving motor; 45, mounting plate; 451, limiting rod; 5, air bellow; 6, mechanical arm; 61, suction cup. DETAILED DESCRIPTION
[0029] The application will be further described in detail below in conjunction with the accompanying drawings of the specification.
[0030] Reference Figure 1 and Figure 2 The application discloses a forming die facilitating front top cover demolding, comprising a stamping machine body 1, a workbench 11 is fixedly arranged on the inner side of the stamping machine body 1, an upper die 2 is arranged on the inner side of the stamping machine body 1 in a lifting manner, a lower die 3 is arranged on the top of the workbench 11, the lower die 3 and the upper die 2 cooperate to stamp the plate material, four poking assemblies 4 are arranged on the outer side of the upper die 2, and are used for poking down the front top cover clamped at the bottom of the upper die 2.
[0031] When the device is in use, the plate is placed on the top of the lower die 3, the upper die 2 is driven to descend under the action of external force, the upper die 2 and the lower die 3 cooperate to stamp the plate, after the processing is completed, the upper die 2 is driven to ascend a small section under the action of external force, if the front cover after stamping is stuck at the bottom of the upper die 2, the four poking assemblies 4 will poke the front cover stuck at the bottom of the upper die 2, then the upper die 2 is driven to ascend and reset under the action of external force, and the stamping process is completed.
[0032] With reference to Figure 2 , Figure 3 and Figure 4 , the four poking assemblies 4 each include a poking head 41, the four poking heads 41 are slidingly arranged on one side of a corresponding threaded moving block 42, the inner side of the four threaded moving blocks 42 is threadedly provided with a reciprocating screw rod 43, the four reciprocating screw rods 43 are fixedly arranged on the output end of a corresponding driving motor 44, one side of the four threaded moving blocks 42 is fixedly provided with a fixed block 421, the bottom of the four fixed blocks 421 is fixedly provided with an electric push rod 422, the output end of the four electric push rods 422 is fixedly arranged on one side of a corresponding poking head 41, the top of the four driving motors 44 is fixedly provided with a mounting plate 45, the four mounting plates 45 are fixedly arranged on the outer side of the upper die 2, the bottom of the four mounting plates 45 is fixedly provided with a limiting rod 451, the outer side of the four limiting rods 451 is slidingly arranged on a corresponding threaded moving block 42, the bottom of the upper die 2 is provided with a forming groove 21, the top of the lower die 3 is fixedly provided with a forming block 31, and the forming groove 21 cooperates with the forming block 31.
[0033] The upper die 2 is driven to descend under the action of external force, the forming groove 21 and the forming block 31 cooperate to stamp the plate, after the processing is completed, the upper die 2 is driven to ascend a small section under the action of external force, the distance of the ascent is greater than the height of the poking head 41, if the front cover after stamping is stuck at the bottom of the upper die 2, the four driving motors 44 drive the corresponding reciprocating screw rods 43 to rotate, the four reciprocating screw rods 43 drive the four threaded moving blocks 42 to move, thereby driving the four fixed blocks 421, the electric push rods 422 and the poking heads 41 to descend, the four poking heads 41 are all lowered to the bottom of the upper die 2, the four electric push rods 422 drive the corresponding poking heads 41 to move to the inner side of the bottom of the upper die 2, at this time, the four driving motors 44 continue to drive the reciprocating screw rods 43 to rotate, the four poking heads 41 reciprocate to ascend and descend, the bottom of the front cover is poked, the front cover is poked down, then the four electric push rods 422 drive the corresponding poking heads 41 to move to the outer side of the bottom of the upper die 2, and are reset under the drive of the driving motor 44, so that the front cover can fall to the top of the lower die 3, then the upper die 2 is driven to ascend and reset under the action of external force.
[0034] With reference to Figure 1Two air boxes 5 are arranged on the inner side of the punch body 1 corresponding to the lower die 3, and a mechanical arm 6 is arranged on the outer side of the punch body 1, and the end of the mechanical arm 6 is provided with a suction cup 61.
[0035] After the upper die 2 and the lower die 3 are matched and punched, the two air boxes 5 blow air on the front top cover to accelerate the cooling of the front top cover, and after the front top cover is processed, the mechanical arm 6 is moved to suck the processed front top cover by the suction cup 61 to transfer the front top cover.
[0036] In summary, the forming die for facilitating demolding of the front top cover disclosed in the embodiment of the application is used as follows: the upper die 2 is driven to descend by an external force to make the forming groove 21 and the forming block 31 cooperate to punch and process the plate, after the processing is completed, the two air boxes 5 blow air on the front top cover to accelerate the cooling of the front top cover, then the upper die 2 is driven to ascend by an external force for a small distance, the ascending distance is greater than the height of the poking head 41, if the front top cover after the punching is stuck at the bottom of the upper die 2, the four driving motors 44 drive the corresponding reciprocating lead screws 43 to rotate, the four reciprocating lead screws 43 drive the four threaded moving blocks 42 to move, thereby driving the four fixed blocks 421, the electric push rods 422 and the poking head 41 to descend, the four poking heads 41 all descend to the bottom of the upper die 2, the four electric push rods 422 drive the corresponding poking heads 41 to move to the inner side of the bottom of the upper die 2, at this time, the four driving motors 44 continue to drive the reciprocating lead screws 43 to rotate, the four poking heads 41 reciprocate to ascend and descend to poke the bottom of the front top cover to push the front top cover down, then the four electric push rods 422 drive the corresponding poking heads 41 to move to the outer side of the bottom of the upper die 2, and the poking heads 41 are reset under the driving of the driving motor 44, so that the front top cover can fall to the top of the lower die 3, then the upper die 2 is driven to ascend and reset by an external force, then the mechanical arm 6 is moved to suck the processed front top cover by the suction cup 61 to transfer the front top cover.
Claims
1. A molding die facilitating demolding of a front header, characterized by: The utility model relates to stamping machine body (1) inside fixedly provided with workbench (11) is provided with. Upper die (2) is arranged on the inner side of the stamping machine body (1) and is lifted and set. Lower die (3) is arranged on the top of the workbench (11), and the lower die (3) is matched with the upper die (2) to stamp the plate. Four said dialing components (4) are arranged on the outer side of the upper die (2), and are used for dialing down the front top cover stuck at the bottom of the upper die (2). Four said dialing components (4) all include dialing head (41), four said dialing head (41) are all arranged on the side of corresponding threaded moving block (42), four said threaded moving block (42) are all arranged on the inner side of reciprocating screw rod (43), four said reciprocating screw rod (43) are all fixedly arranged on the output end of corresponding drive motor (44).
2. The molding die according to claim 1, wherein: Four said threaded moving block (42) are all fixedly arranged on the side of fixed block (421), four said fixed block (421) are all fixedly arranged on the bottom of electric push rod (422), four said electric push rod (422) are all fixedly arranged on the side of corresponding dialing head (41).
3. The molding die of claim 2, wherein: Four said drive motor (44) are all fixedly arranged on the top of mounting plate (45), four said mounting plate (45) are all fixedly arranged on the outer side of the upper die (2).
4. The molding die of claim 3, wherein: Four mounting plates (45) are all fixedly arranged on the bottom of limiting rod (451), and four said limiting rods (451) are all slidably arranged on the outer side of corresponding threaded moving block (42).
5. The molding tool facilitating demolding of a front header according to claim 4, characterized in that: The bottom of the upper die (2) is provided with a forming groove (21), and the top of the lower die (3) is fixedly provided with a forming block (31), and the forming groove (21) is matched with the forming block (31).
6. The molding tool facilitating demolding of a front header according to claim 1, characterized in that: The inner side of the stamping machine body (1) is provided with two air boxes (5) corresponding to the lower die (3), the outer side of the stamping machine body (1) is provided with a mechanical arm (6), and the end of the mechanical arm (6) is provided with a suction cup (61).
7. The molding tool facilitating demolding of a front header according to claim 1, characterized in that:
Citation Information
Patent Citations
Stamping die for automobile top cover
CN216226481U