Production, processing and pouring equipment for aluminum alloy cast ingot

By designing a mobile aluminum alloy ingot casting equipment, and utilizing the cooperation of fixed and pushing components, the problems of operational hazards and waste of manpower and resources caused by mold fixation were solved, thus achieving efficient and safe aluminum alloy ingot production.

CN223733801UActive Publication Date: 2025-12-30QINGYUAN COUNTY WEIHAO ALUMINUM IND CO LTD
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Patent Information

Application Number
CN202520015361.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-12-30
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

The existing aluminum alloy ingot casting molds are fixed and require constant adjustment of the melting furnace position, which leads to dangerous operation and consumes a lot of manpower and resources.

Method used

A casting device comprising a fixed component and a pushing component was designed. Through a structure consisting of a sliding groove, a sliding block, a sliding rod, a sliding seat, a snap-fit ​​groove, a base, a bearing, a fixed shaft, a connecting plate, a snap-fit ​​block, and a stabilizing seat, the mold plate can be moved and rotated. Combined with the use of hydraulic push rods and electromagnets, the position of the mold plate can be precisely controlled.

Benefits of technology

It enables flexible movement and precise position adjustment of the mold plate, reduces manual operation, improves casting efficiency and safety, and avoids frequent movement of the smelting furnace.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses production processing pouring equipment for aluminum alloy cast ingots, which comprises a forming die plate, a sliding groove is formed in the side end face of the forming die plate, a sliding block is installed on the inner side of the sliding groove in a sliding mode, a sliding rod is welded on the end face of one side of the sliding block, a sliding seat is connected to the outer side of the sliding rod in a sliding and sleeved mode, and the sliding seat is provided with a sliding groove. According to the molten metal injection device, the sliding rod slides on the top of the sliding seat, at the moment, any one forming groove can be moved to the bottom of a smelting furnace, molten metal injection is conducted, and the molten metal injection device has the advantages that the molten metal injection device is simple in structure, convenient to use and high in practicability. And after one forming mold plate is fully cast, the next forming mold plate can be replaced, the smelting furnace does not need to be continuously moved for casting, use is easy and convenient, casting forming work can be continuously carried out by replacing the forming mold plates, and the casting efficiency of the aluminum alloy cast ingot is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium alloy ingot processing technical field, specifically for a kind of production and processing pouring equipment for aluminium alloy ingot. BACKGROUND

[0002] Aluminium alloy ingot is made by casting process, after melting aluminium alloy into mould, it is obtained after taking out from mould after cooling and solidification, then using aluminium alloy ingot for mechanical manufacturing, aluminium alloy ingot has good physical properties, such as corrosion resistance, thermal conductivity and plasticity etc., therefore aluminium alloy ingot is widely used in various processing manufacturing industry;

[0003] But the existing aluminium alloy ingot pouring mould is mostly fixed, needs to constantly adjust the position of smelting furnace when pouring, not only dangerous operation, but also consume a lot of manpower and material resources for pouring by constantly moving smelting furnace, to avoid the above technical problems, it is necessary to provide a kind of production and processing pouring equipment for aluminium alloy ingot to overcome the defects in the prior art. UTILITY MODEL CONTENT

[0004] The utility model provides a kind of production and processing pouring equipment for aluminium alloy ingot, can effectively solve the problem that the existing aluminium alloy ingot pouring mould is mostly fixed in the background art proposed above, needs to constantly adjust the position of smelting furnace when pouring, not only dangerous operation, but also consume a lot of manpower and material resources for pouring by constantly moving smelting furnace.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of production and processing pouring equipment for aluminium alloy ingot, including forming die plate, the bottom of the forming die plate is equipped with fixed component;

[0006] The fixed component includes sliding groove, sliding block, sliding rod, sliding seat, clamping groove, base, bearing, fixed shaft, connecting disc, clamping block, forming groove and stabilizing seat;

[0007] The side end surface of the forming die plate is equipped with sliding groove, the inner side of the sliding groove is slidably installed with sliding block, the side end surface of the sliding block is welded with sliding rod, the outer side of the sliding rod is slidably sleeved with sliding seat, the inner side of the sliding seat is equipped with clamping groove, the bottom of the clamping groove is provided with base, the inner side of the base is embedded with bearing, the inner side of the bearing is installed with fixed shaft;

[0008] The top of the fixed shaft is welded with connecting disc, the top of the connecting disc is welded with clamping block at middle position, the top of the forming die plate is equipped with forming groove, the bottom of the base is welded with stabilizing seat.

[0009] Preferably, the sliding groove is provided with two, two sliding grooves are symmetrically provided on the two side end faces of the forming die plate, and the two sliding blocks are connected through the sliding rod.

[0010] Preferably, the inner side of the sliding seat is provided with a movable groove at the corresponding position of the sliding rod, and the sliding seat is slidably connected with the sliding rod through the movable groove.

[0011] Preferably, the top of the base is provided with a limiting groove, and the bearing is embedded in the inner position of the base through the limiting groove.

[0012] Preferably, a pushing assembly is mounted on one side of the base.

[0013] The pushing assembly comprises a positioning groove plate, a positioning rod, a mounting seat, a hydraulic push rod, an electromagnet, a fixing frame and a handle.

[0014] The side end face of the forming die plate is welded with a positioning groove plate, the outer side of the base is welded with a positioning rod at the corresponding position of the positioning groove plate, one side of the base is provided with a mounting seat, the inner side of the mounting seat is embedded with a hydraulic push rod, the telescopic end of the hydraulic push rod is welded with an electromagnet, the bottom end of the mounting seat is welded with a fixing frame, and the outer side end face of the forming die plate is welded with a handle.

[0015] Preferably, the hydraulic push rod is provided with two groups, and the two groups of hydraulic push rods are respectively arranged on the two side end faces of the forming die plate.

[0016] Compared with the prior art, the utility model has the advantages that the structure is scientific and reasonable, safe and convenient to use.

[0017] 1、The fixed assembly is provided, the sliding rod slides on the top of the sliding seat, at this time, any one forming groove can be moved to the bottom of the smelting furnace, metal liquid is added, and after one of the forming die plates is full of casting, the next forming die plate can be replaced, without constantly moving the smelting furnace for casting, and the use is simple and convenient, the casting forming work can be continuously carried out by replacing the forming die plate, and the casting efficiency of the aluminum alloy ingot is further improved.

[0018] 2、The pushing assembly is provided, the hydraulic push rod at different positions is controlled, the electromagnet is driven to move through the hydraulic push rod, then the forming die plate is driven to move on the top of the connecting disc, and the forming die plate can also be rotated through the fixing shaft and the bearing, so that the movement of the forming die plate is accurately controlled, then the metal liquid can be quickly cast, the operation safety is further improved while the operation efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0020] In the attached diagram:

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the installation structure of the sliding block of this utility model;

[0023] Figure 3 This is a structural schematic diagram of the fixing component of this utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the driving component of this utility model;

[0025] Labels in the diagram: 1. Molding mold plate;

[0026] 2. Fixed components; 201. Sliding groove; 202. Sliding block; 203. Sliding rod; 204. Sliding seat; 205. Snap-fit ​​groove; 206. Base; 207. Bearing; 208. Fixed shaft; 209. Connecting plate; 210. Snap-fit ​​block; 211. Forming groove; 212. Stabilizing seat;

[0027] 3. Pushing component; 301. Positioning slot plate; 302. Positioning rod; 303. Mounting base; 304. Hydraulic push rod; 305. Electromagnet; 306. Fixing bracket; 307. Handle. Detailed Implementation

[0028] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0029] Example: Figures 1-4 As shown, this utility model provides a technical solution: a production, processing and casting equipment for aluminum alloy ingots, including a forming mold plate 1, and a fixing component 2 installed at the bottom end of the forming mold plate 1.

[0030] The fixing component 2 includes a sliding groove 201, a sliding block 202, a sliding rod 203, a sliding seat 204, a snap-fit ​​groove 205, a base 206, a bearing 207, a fixing shaft 208, a connecting plate 209, a snap-fit ​​block 210, a forming groove 211, and a stabilizing seat 212;

[0031] The side end face of the forming die plate 1 is provided with a sliding groove 201, and the inner side of the sliding groove 201 is slidably provided with a sliding block 202. The sliding groove 201 is provided with two sliding grooves 201, and the two sliding grooves 201 are symmetrically provided on the two side end faces of the forming die plate 1. The two sliding blocks 202 are connected through a sliding rod 203, which facilitates the quick sliding of a sliding seat 204. The side end face of the sliding block 202 is welded with the sliding rod 203, the outer side of the sliding rod 203 is slidably sleeved with the sliding seat 204, the inner side of the sliding seat 204 is provided with a movable groove at the corresponding position of the sliding rod 203, and the sliding seat 204 is slidably connected with the sliding rod 203 through the movable groove, which is conducive to the stable movement of the sliding seat 204. The inner side of the sliding seat 204 is provided with a clamping groove 205, the bottom of the clamping groove 205 is provided with a base 206, the inner side of the base 206 is embedded with a bearing 207, the top of the base 206 is provided with a limiting groove, the bearing 207 is embedded in the inner position of the base 206 through the limiting groove, which facilitates the quick rotation of the forming die plate 1, and the inner side of the bearing 207 is provided with a fixed shaft 208.

[0032] The top end of the fixed shaft 208 is welded with a connecting disc 209, the top end of the connecting disc 209 is welded with a clamping block 210 at the middle position, the top end of the forming die plate 1 is provided with a forming groove 211, and the bottom end of the base 206 is welded with a stabilizing seat 212.

[0033] The side of the base 206 is provided with a pushing assembly 3.

[0034] The pushing assembly 3 comprises a positioning groove plate 301, a positioning rod 302, a mounting seat 303, a hydraulic push rod 304, an electromagnet 305, a fixing frame 306 and a handle 307.

[0035] The side end face of the forming die plate 1 is welded with the positioning groove plate 301, the outer side of the base 206 is welded with the positioning rod 302 at the corresponding position of the positioning groove plate 301, one side of the base 206 is provided with the mounting seat 303, the inner side of the mounting seat 303 is embedded with the hydraulic push rod 304, the hydraulic push rod 304 is provided with two groups, and the two groups of hydraulic push rods 304 are respectively arranged on the two side end faces of the forming die plate 1. The input ends of the hydraulic push rod 304 and the electromagnet 305 are electrically connected with the output end of the external controller, which is conducive to the accurate sliding of the forming die plate 1. The telescopic end of the hydraulic push rod 304 is welded with the electromagnet 305, the bottom end of the mounting seat 303 is welded with the fixing frame 306, and the outer side end face of the forming die plate 1 is welded with the handle 307.

[0036] The working principle and use process of the utility model are as follows: firstly, when the aluminum alloy ingot casting is carried out, the operator can move the forming mold plate 1 to the top position of the connecting disc 209, then the operator can clamp the sliding seat 204 in the outer side position of the clamping block 210 through the clamping groove 205, then the operator can overturn the smelting furnace, pours the metal melt in the inner side of the forming groove 211, then after the smelting furnace bottom forming groove 211 is filled, the forming mold plate 1 can be pushed, at this time, the position of the sliding seat 204 is fixed, at this time, the forming mold plate 1 can slide in the outer side of the sliding block 202 through the sliding groove 201, then all the forming grooves 211 in the moving range can be filled, and after one of the forming grooves 211 is filled, the forming mold plate 1 can be pushed in another direction, at this time, the forming mold plate 1 can slide on the top of the sliding seat 204 through the sliding rod 203, at this time, any one of the forming grooves 211 can be moved to the bottom of the smelting furnace, and the metal melt is filled automatically when the forming groove 211 is switched, without interrupting the filling to further improve the work efficiency, and after one of the forming mold plates 1 is casted, the next forming mold plate 1 can be replaced, without constantly moving the smelting furnace for casting, simple to use, through replacing the forming mold plate 1, the casting forming work can be continuously carried out, and the casting efficiency of the aluminum alloy ingot is further improved;

[0037] Finally, when the forming mold plate 1 is replaced, the operator can lift and move the forming mold plate 1 through the handle 307, when the forming mold plate 1 is moved to the top position of the sliding seat 204, the operator can observe the bottom condition through the positioning groove plate 301, at this time, when the positioning groove plate 301 coincides with the positioning rod 302, the forming mold plate 1 can be put down, so that the clamping groove 205 is accurately clamped in the inner position of the clamping block 210, so that the forming mold plate 1 can be quickly fixed, then the operator controls the hydraulic push rod 304 at different positions, drives the electromagnet 305 to move through the hydraulic push rod 304, then drives the forming mold plate 1 to move on the top of the connecting disc 209, and the forming mold plate 1 can also be rotated through the fixing shaft 208 and the bearing 207, so as to accurately move the forming mold plate 1, then the metal melt can be quickly casted, further reducing the manual operation, improving the operation efficiency and further improving the operation safety.

[0038] Finally, it should be noted that: the above is only the preferred examples of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.

Claims

1. A production casting installation for aluminum alloy ingots, comprising a shaped mold plate (1), characterized in that: The bottom end of the forming die plate (1) is provided with a fixing assembly (2); The fixing assembly (2) comprises a sliding groove (201), a sliding block (202), a sliding rod (203), a sliding seat (204), a clamping groove (205), a base (206), a bearing (207), a fixing shaft (208), a connecting disc (209), a clamping block (210), a forming groove (211) and a stabilizing seat (212); The inner side of the sliding groove (201) is slidably provided with the sliding block (202), one side of the sliding block (202) is welded with the sliding rod (203), the outer side of the sliding rod (203) is slidably sleeved with the sliding seat (204), the inner side of the sliding seat (204) is provided with the clamping groove (205), the bottom of the clamping groove (205) is provided with the base (206), the inner side of the base (206) is embedded with the bearing (207), and the inner side of the bearing (207) is provided with the fixing shaft (208); The top end of the fixing shaft (208) is welded with the connecting disc (209), the top end of the connecting disc (209) is welded with the clamping block (210), the top end of the forming die plate (1) is provided with the forming groove (211), and the bottom end of the base (206) is welded with the stabilizing seat (212).

2. A production casting apparatus for aluminum alloy ingot according to claim 1, characterized in that: The sliding groove (201) is provided with two, two sliding grooves (201) are symmetrically provided on the two side ends of the forming die plate (1), and two sliding blocks (202) are connected by the sliding rod (203).

3. The production and casting apparatus for aluminum alloy ingot according to claim 1, characterized in that: The inner side of the sliding seat (204) is provided with a movable groove at the corresponding position of the sliding rod (203), and the sliding seat (204) is slidably connected with the sliding rod (203) through the movable groove.

4. The production casting apparatus for aluminum alloy ingot according to claim 1, wherein: The top of the base (206) is provided with a limiting groove, and the bearing (207) is embedded in the inner position of the base (206) through the limiting groove.

5. The apparatus for producing and processing ingot of aluminum alloy according to claim 1, characterized in that: The side of the base (206) is provided with a pushing assembly (3); The pushing assembly (3) comprises a positioning groove plate (301), a positioning rod (302), a mounting seat (303), a hydraulic push rod (304), an electromagnet (305), a fixing frame (306) and a handle (307); The side end of the forming die plate (1) is welded with the positioning groove plate (301), the outer side of the base (206) is welded with the positioning rod (302) at the corresponding position of the positioning groove plate (301), one side of the base (206) is provided with the mounting seat (303), the inner side of the mounting seat (303) is embedded with the hydraulic push rod (304), the telescopic end of the hydraulic push rod (304) is welded with the electromagnet (305), the bottom end of the mounting seat (303) is welded with the fixing frame (306), and the outer side end of the forming die plate (1) is welded with the handle (307).

6. A production casting apparatus for aluminum alloy ingot according to claim 5, wherein: The hydraulic push rod (304) is provided with two groups, two groups of hydraulic push rod (304) are arranged at the both side end faces of the forming die plate (1) respectively, the input end of the hydraulic push rod (304) and electromagnet (305) is electrically connected with the output end of external controller.