Middle plate machining device for scraper conveyor

Abstract

The utility model provides a middle plate processing device for a scraper conveyor, which relates to the technical field of processing equipment and comprises a main machine seat, a table-board support is arranged on one side of the main machine seat, an auxiliary main machine and a workpiece platform are arranged at the top of the table-board support, and suspension balls are arranged on the surface of the workpiece platform in an array mode. A main control computer and a laser generator are arranged at the top of the main machine base, a laser head is arranged at the end of the main machine base, and a control panel is arranged on the side face of the table top support. And meanwhile, the auxiliary machining head is responsible for passivating or thermally treating the edge of the workpiece. The collaborative machining mode is particularly suitable for machining of the middle plate of the scraper conveyor, especially strengthening treatment of the easily-abraded part of the edge, and the machining efficiency and the workpiece durability are greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of processing equipment technology, and in particular to a medium plate processing device for scraper conveyors. Background Technology

[0002] According to Chinese Patent Publication No. CN216503592U, a medium plate processing device for a scraper conveyor includes a worktable, a fixed frame, and a first clamping mechanism. The fixed frame is disposed on the worktable, and a fixing component is disposed on the fixed frame. The first clamping mechanism is detachably disposed on the fixed frame via the fixing component. In this application, the first clamping mechanism is detachably connected to the fixed frame via the fixing component, reducing the time required for manual positioning and adjustment of the medium plate, thus improving work efficiency.

[0003] Existing processing equipment is difficult to adapt to medium plates of different thicknesses, and the processing is also a single operation and single step. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a medium plate processing device for scraper conveyors.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a medium plate processing device for scraper conveyors, comprising a main base, a table support on one side of the main base, an auxiliary main unit and a workpiece platform on the top of the table support, a suspended ball array on the surface of the workpiece platform, a main controller and a laser generator on the top of the main base, a laser head at the end of the main base, and a control plate on the side of the table support.

[0006] Preferably, a gas pipeline is provided between the main controller and the laser generator, the laser generator and the laser head are interconnected, and the gas pipeline is connected to the laser generator and the laser head respectively.

[0007] Preferably, a sliding rail is provided between the auxiliary host and the table support, and the auxiliary host and the sliding rail are positioned relative to each other.

[0008] Preferably, the auxiliary host is provided with an auxiliary processing head on the side near the workpiece platform. The auxiliary processing head and the auxiliary host are connected to each other by an electric linear slide rail, and the sliders of the auxiliary processing head and the electric linear slide rail are bolted to each other.

[0009] Preferably, the auxiliary host is provided with clamping components at both ends on the side near the workpiece platform, and the clamping components and the auxiliary host are slidably connected by an "I"-shaped slide rail.

[0010] Preferably, the clamping assembly includes a cylinder mounting plate and a workpiece mounting plate bolted to the auxiliary host. A compression cylinder is bolted to the top of the cylinder mounting plate, and the bottom of the cylinder mounting plate is parallel. A clamping pad is connected to the mounting plate, and the clamping pad and the telescopic end of the compression cylinder are axially connected to each other.

[0011] Preferably, the horizontal surface of the workpiece mounting plate coincides with or is higher than the horizontal surface of the workpiece platform, and the workpiece mounting plate is no more than 2 mm higher than the surface of the workpiece platform.

[0012] Beneficial effects

[0013] This invention employs a design combining a laser head and an auxiliary processing head. The main control unit coordinates the laser head to process the workpiece surface, while the auxiliary processing head performs passivation or heat treatment on the workpiece edges. This collaborative processing mode is particularly suitable for processing the middle plates of scraper conveyors, especially for strengthening easily worn edges, significantly improving processing efficiency and workpiece durability.

[0014] In this invention, the workpiece platform is equipped with a suspended ball design, which can adapt to medium plates of different weights and achieve stable load-bearing. Simultaneously, the clamping assembly uses a cylinder to drive and press the rubber pad to fix the workpiece, featuring precise positioning and reliable clamping. The height difference between the workpiece mounting plate and the platform is controlled within 2mm, effectively protecting the workpiece edges and adapting to medium plates of different thicknesses and sizes. Attached Figure Description

[0015] Figure 1 This is an isometric drawing of the present invention;

[0016] Figure 2 This is a side and rear perspective view of the present invention;

[0017] Figure 3 This is a side view of the present invention;

[0018] Figure 4 for Figure 2 A magnified view of a portion of point A in the middle.

[0019] Legend:

[0020] 1. Main unit base; 2. Main controller; 3. Laser generator; 4. Laser head; 5. Workpiece platform; 6. Auxiliary main unit; 7. Moving slide rail; 8. Table support; 9. Control panel; 10. Gas pipeline; 11. Auxiliary processing head; 12. Suspension ball; 13. Clamping assembly; 1301. Compressed cylinder; 1302. Cylinder mounting plate; 1303. Pressure pad; 1304. Workpiece mounting plate. Detailed Implementation

[0021] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.

[0022] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific Implementation Example 1:

[0024] Reference Figure 1-4 A medium plate processing device for a scraper conveyor includes a main base 1, a table support 8 on one side of the main base 1, an auxiliary main unit 6 and a workpiece platform 5 on the top of the table support 8, an auxiliary processing head 11 on the side of the auxiliary main unit 6 near the workpiece platform 5, the auxiliary processing head 11 and the auxiliary main unit 6 being connected by an electric linear slide rail, and the sliders of the auxiliary processing head 11 and the electric linear slide rail being bolted together, and clamping assemblies 13 on both ends of the side of the auxiliary main unit 6 near the workpiece platform 5, the clamping assembly 13 including a cylinder mounting plate 1302 bolted to the auxiliary main unit 6 and a workpiece mounting plate 1304, a compression cylinder 1301 bolted to the top of the cylinder mounting plate 1302, the bottom of the cylinder mounting plate 1302 being parallel; a clamping pad 1303 is connected, and the clamping pad 1303 and the compression cylinder 1301 are connected together. The telescopic ends of 1 are connected to each other. The horizontal surface of the workpiece mounting plate 1304 coincides with or is higher than the horizontal surface of the workpiece platform 5. The workpiece mounting plate 1304 is no more than 2mm higher than the surface of the workpiece platform 5. The clamping assembly 13 and the auxiliary host 6 are connected by an "I"-shaped slide rail. The surface of the workpiece platform 5 is arrayed with suspended balls 12. The top of the host base 1 is equipped with a main controller 2 and a laser generator 3. A gas pipe 10 is provided between the main controller 2 and the laser generator 3. The laser generator 3 and the laser head 4 are interconnected. The gas pipe 10 is connected to the laser generator 3 and the laser head 4 respectively. The end of the host base 1 is equipped with a laser head 4. The side of the table support 8 is equipped with a control plate 9. A moving slide rail 7 is provided between the auxiliary host 6 and the table support 8. The auxiliary host 6 and the moving slide rail 7 are mutually positioned.

[0025] In use, first power on the entire device, then place the medium plate to be processed on the surface of the workpiece platform 5. The suspension ball 12 can accommodate medium plates of different weights. The sides of the medium plate are supported by the workpiece mounting plate 1304. Afterwards, the driving compression cylinder 1301 moves the clamping pad 1303 downwards, which can press the medium plate. When the medium plate is small, the entire auxiliary host 6 can slide inwards via the moving slide rail 7. Then, the control program of the main control unit 2 drives the laser head 4 to perform surface processing on the medium plate. It should be noted that during laser processing, inert gas is introduced through the gas pipe 10 to ensure the stability and safety of laser processing. The auxiliary host 6 also has a built-in... The laser, through the auxiliary processing head 11, outputs an auxiliary laser to simultaneously process the edge of the middle plate, greatly improving processing efficiency. It should be noted that when the auxiliary processing head 11 and the laser head 4 process synchronously, they work together. For the middle plate of the scraper conveyor, the edges are easily worn. Therefore, using laser for auxiliary processing, after passivation or heat treatment of the edges, can improve the service life of the middle plate, extend the maintenance cycle, improve the overall processing efficiency, and reduce costs. Meanwhile, the control plate 9 controls the internal electrical control equipment of the whole machine, including but not limited to the operation of the auxiliary host 6, the operation of the auxiliary processing head 11, and the related operation of the laser head 4. Specific Implementation Example 2:

[0027] Based on the solution of Specific Embodiment 1, further, in order to reduce processing costs, the suspension ball 12 can be removed. The suspension ball 12 and the workpiece platform 5 are connected by a ball shaft and ball sleeve structure. The contact area between the suspension ball 12 and the workpiece platform 5 is a reverse magnetic field, which can partially support the suspension ball 12, thereby adapting to middle plates of different weights. However, this part can be directly removed and replaced with an ordinary electromagnetic workpiece platform 5 to position and fix the middle plate.

[0028] In summary:

[0029] 1. The design combines a laser head 4 and an auxiliary processing head 11. The main control unit coordinates the laser head 4 to process the workpiece surface, while the auxiliary processing head 11 is responsible for passivating or heat-treating the workpiece edges. This collaborative processing mode is particularly suitable for processing the middle plates of scraper conveyors, especially for strengthening easily worn edges, significantly improving processing efficiency and workpiece durability.

[0030] 2. The workpiece platform 5 is equipped with a suspension ball design 12, which can adapt to medium plates of different weights and achieve stable load-bearing. At the same time, the clamping assembly 13 uses a cylinder to drive the pressure pad 1303 to fix the workpiece, which features precise positioning and reliable clamping. The height difference between the workpiece mounting plate 1304 and the platform is controlled within 2mm, effectively protecting the edges of the workpiece and adapting to medium plates of different thicknesses and sizes.

[0031] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A middle plate processing device for a flight conveyor, comprising a main base (1), one side of the main base (1) is provided with a table support (8), characterized in that: The top of the table support (8) is provided with an auxiliary host (6) and a workpiece platform (5). The surface of the workpiece platform (5) is arrayed with floating balls (12). The top of the host base (1) is provided with a main controller (2) and a laser generator (3). The end of the host base (1) is provided with a laser head (4). The side of the table support (8) is provided with a control plate (9).

2. The apparatus for processing a middle plate for a flight conveyor according to claim 1, characterized in that: A gas pipe (10) is provided between the main controller (2) and the laser generator (3). The laser generator (3) and the laser head (4) are interconnected, and the gas pipe (10) is connected to the laser generator (3) and the laser head (4) respectively.

3. The apparatus for processing a middle plate of an apron conveyor according to claim 1, wherein: A sliding rail (7) is provided between the auxiliary host (6) and the table support (8), and the auxiliary host (6) and the sliding rail (7) are positioned relative to each other.

4. The apparatus for processing a middle plate for a flight conveyor according to claim 1, characterized in that: The auxiliary host (6) is provided with an auxiliary processing head (11) on the side near the workpiece platform (5). The auxiliary processing head (11) and the auxiliary host (6) are connected to each other by an electric linear slide rail, and the sliders of the auxiliary processing head (11) and the electric linear slide rail are bolted to each other.

5. The apparatus for processing a middle plate of a flight conveyor according to claim 1, wherein: The auxiliary host (6) is equipped with clamping components (13) at both ends on the side near the workpiece platform (5). The clamping components (13) and the auxiliary host (6) are slidably connected by an "I"-shaped slide rail.

6. The apparatus for processing a middle plate of an apron conveyor according to claim 5, characterized in that: The clamping assembly (13) includes a cylinder mounting plate (1302) and a workpiece mounting plate (1304) bolted to the auxiliary host (6). A compression cylinder (1301) is bolted to the top of the cylinder mounting plate (1302), and the bottom of the cylinder mounting plate (1302) is parallel. A pressure pad (1303) is connected to it, and the extension and retraction ends of the pressure pad (1303) and the compression cylinder (1301) are axially connected to each other.

7. The apparatus for processing a middle plate of an apron conveyor according to claim 6, characterized in that: The horizontal surface of the workpiece mounting plate (1304) coincides with or is higher than the horizontal surface of the workpiece platform (5), and the workpiece mounting plate (1304) is no more than 2 mm higher than the surface of the workpiece platform (5).

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