Automatic processing device for thickness measuring roller of sorter

Abstract

The utility model relates to an automatic processing device for a thickness measuring roller of a sorter, which belongs to the technical field of roller shaft processing devices and comprises a fixed plate, a Z-axis driving moving mechanism, a roller shaft clamp, a first X-axis driving moving mechanism, a first milling mechanism, a chamfering mechanism, a punching mechanism and a tapping mechanism, and the Z-axis driving moving mechanism is fixed on the fixed plate; the roll shaft clamp is fixed on a moving part of the Z-axis driving moving mechanism; the first X-axis driving moving mechanism is fixed to the fixing plate. According to the utility model, the moving part of the Z-axis driving moving mechanism is utilized to drive the roll shaft clamp to clamp the roll shaft to move along the Z-axis direction, and then the first milling mechanism, the chamfering mechanism, the punching mechanism and the tapping mechanism are fixed on the moving part of the first X-axis driving moving mechanism at intervals along the Z-axis direction, one end of the roll shaft can be milled, chamfered, punched and tapped while the roll shaft moves in the Z-axis direction, it is avoided that a cutter is repeatedly clamped and replaced manually, and the machining precision and the machining efficiency are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to roll shaft machining device technical field, especially in kind of automatic clearing and settlement machine thickness gauge roll processing device. BACKGROUND

[0002] In order to install the roll shaft to the clearing and settlement machine, need to first to the one end of roll shaft milling flat, chamfer, drilling and tapping, and then again to the other end of roll shaft milling flat.

[0003] At present, the manufacturer mainly uses the machine tool to process the two ends of roll shaft. However, due to milling, chamfering, punching and tapping processes, manual repeated clamping is needed to change the processing tool, which leads to the reduction of the precision of the machine tool processing roll shaft, the extension of processing time, the decline of processing efficiency and the substantial increase of manual error rate.

[0004] Therefore, how to design an automatic roll shaft processing device with high processing precision, short processing time and less manual intervention is a problem that the person skilled in the art needs to solve urgently. UTILITY MODEL CONTENTS

[0005] The utility model provides a kind of automatic clearing and settlement machine thickness gauge roll processing device, solves the technical problems that the existing roll shaft processing precision is low, processing time is long and manual error rate is high.

[0006] The technical scheme that the utility model solves the above technical problem is as follows, a kind of automatic clearing and settlement machine thickness gauge roll processing device, comprising: fixed plate, Z-axis drive moving mechanism, roll shaft clamp, first X-axis drive moving mechanism, first milling mechanism, chamfering mechanism, punching mechanism and tapping mechanism,

[0007] The coronal axis of the fixed plate is X-axis, the sagittal axis is Y-axis, and the vertical axis is Z-axis. The fixed part of the Z-axis drive moving mechanism is fixed on the fixed plate, and the moving part thereof reciprocates along the Z-axis direction. The fixed part of the roll shaft clamp is fixed on the moving part of the Z-axis drive moving mechanism, and the clamping part thereof can clamp the roll shaft. The first X-axis drive moving mechanism is located on the side corresponding to the X-axis direction of the roll shaft clamp, and the fixed part thereof is fixed on the fixed plate. The moving part thereof reciprocates along the X-axis direction. The first milling mechanism, the chamfering mechanism and the punching mechanism are fixed on the moving part of the first X-axis drive moving mechanism along the Z-axis direction. The tapping mechanism is arranged opposite to the punching mechanism and is fixed on the moving part of the first X-axis drive moving mechanism. The first milling mechanism, the chamfering mechanism, the punching mechanism and the tapping mechanism can be arranged opposite to one end of the roll shaft, respectively, to sequentially mill, chamfer, punch and tap the one end of the roll shaft.

[0008] The utility model discloses a beneficial effect is: change traditional roller shaft processing device structure, first utilize Z axle drive moving mechanism's moving part to drive roller shaft clamp and hold the roller shaft and move along Z axle direction, and then utilize first milling mechanism, chamfer mechanism and the relatively arranged punching mechanism and tapping mechanism and interval fixed on the moving part of first X axle drive moving mechanism along Z axle direction, can when the roller shaft moves along Z axle direction, in turn to the one end of roller shaft milling, chamfer, punch and tapping, avoid artificial repeatedly clamping and change tool, promote processing accuracy and processing efficiency.

[0009] On the basis of the above technical scheme, the utility model still can make following improvement.

[0010] Further, the Z-axis drive moving mechanism includes a Z-axis motor, a Z-axis screw and a Z-axis moving plate, the Z-axis motor is the fixed part of the Z-axis drive moving mechanism, the Z-axis motor is fixed on the fixed plate and its output shaft is arranged along the Z-axis direction, the Z-axis screw is coaxially connected on the output shaft of the Z-axis motor through a shaft coupling, the Z-axis moving plate is the moving part of the Z-axis drive moving mechanism, a Z-axis nut is fixed on the Z-axis moving plate and the Z-axis nut is threadedly connected on the Z-axis screw, and the roller shaft clamp is fixed on the Z-axis moving plate.

[0011] Further, the Z-axis drive moving mechanism further includes a Z-axis support plate, a Z-axis slide rail and a Z-axis slide block, the Z-axis support plate is fixed on the fixed plate along the Z-axis direction, the Z-axis slide rail is fixed on the Z-axis support plate along the Z-axis direction, and the Z-axis slide block is slid on the Z-axis slide rail and is fixed on the Z-axis moving plate.

[0012] The above further beneficial effect is that the Z-axis slide block is first slid on the Z-axis slide rail, and then the Z-axis slide block is fixed on the Z-axis moving plate, so that the stability and reliability of the movement of the Z-axis moving plate can be improved.

[0013] Further, the roller shaft clamp includes a clamping cylinder, a fixed clamping block and a movable clamping block, the clamping cylinder is the fixed part of the roller shaft clamp, the clamping cylinder and the fixed clamping block are fixed on the one side plate surface of the Z-axis moving plate corresponding to the Y-axis direction along the Z-axis direction, the piston rod of the clamping cylinder reciprocates along the Z-axis direction, the movable clamping block is the clamping part of the roller shaft clamp and is fixed on the piston rod of the clamping cylinder, so as to approach or move away from the fixed clamping block along with the reciprocating movement of the piston rod of the clamping cylinder, the first X-axis drive moving mechanism is located on the one side of the clamping cylinder corresponding to the X-axis direction, and the roller shaft is arranged along the X-axis direction and clamped between the fixed clamping block and the movable clamping block.

[0014] The further beneficial effect of the above is that the roller shaft can be firmly clamped between the fixed clamping block and the movable clamping block by the movable clamping block fixed on the piston rod of the clamping cylinder and close to the fixed clamping block.

[0015] Further, the end faces of the fixed clamping block and the movable clamping block close to each other are provided with clamping grooves, the clamping grooves are arranged along the X-axis direction and penetrate through both sides of the corresponding fixed clamping block or movable clamping block in the X-axis direction, and the cross sections of the two clamping grooves are semicircular structures; and the roller shaft is clamped in the two clamping grooves.

[0016] The further beneficial effect of the above is that the roller shaft can be clamped by the clamping grooves on the fixed clamping block and the movable clamping block close to each other, so that the stability and firmness of the clamping of the roller shaft can be improved.

[0017] Further, the feeding mechanism comprises a supporting frame, a pushing cylinder, a pushing plate and at least two feeding strips, the supporting frame is located on one side of the clamping cylinder corresponding to the Y-axis direction and is fixed on the fixed plate; at least two feeding strips are arranged along the Y-axis direction and are fixed on the supporting frame at intervals, the top surfaces of the at least two feeding strips are arranged in a downward inclined manner from the direction away from the clamping cylinder to the direction close to the clamping cylinder, so as to transport the roller shaft along the inclined direction of the feeding strips, and the lowest parts of the top surfaces of the at least two feeding strips are fixed with blocking blocks; the pushing cylinder is located between the clamping cylinder and the feeding strips and is fixed on the supporting frame, the piston rod of the pushing cylinder moves back and forth along the Z-axis direction; and the bottom surface of the pushing plate is fixed on the piston rod of the pushing cylinder and the top surface thereof is arranged in an inclined manner along the inclined direction of the top surfaces of the feeding strips, so as to push the roller shaft on the feeding strips to between the fixed clamping block and the movable clamping block.

[0018] The further beneficial effect of the above is that the roller shaft is first placed on the at least two feeding strips, the top surfaces of the feeding strips are arranged in a downward inclined manner from the direction away from the clamping cylinder to the direction close to the clamping cylinder, so that the roller shaft can be transported to the blocking blocks at the lowest parts of the at least two feeding strips; and then the pushing cylinder is used to push the pushing plate to move along the Z-axis direction, so that the roller shaft at the lowest parts of the at least two feeding strips can be pushed to between the fixed clamping block and the movable clamping block, and the feeding of the roller shaft is automatically completed.

[0019] Further, the length detector is fixed on the supporting frame.

[0020] The further beneficial effect of the above is that the length detector can detect the length of the roller shaft to be machined, so that the first X-axis lead screw motor can move the X-axis moving plate to the position corresponding to the X-axis direction, and a plurality of lengths of the roller shaft can be machined.

[0021] Further, the material returning assembly comprises at least two material returning strips arranged along the Y-axis direction, and the at least two material returning strips are fixed on the fixed plate at the side of the clamping cylinder corresponding to the Y-axis direction and are spaced apart from each other, and the top surfaces of the at least two material returning strips are arranged in sequence from the direction away from the clamping cylinder to the direction close to the clamping cylinder, and the highest positions of the at least two material returning strips are arranged opposite to the gap between the fixed clamping block and the movable clamping block, so as to transfer the roller shaft clamped on the fixed clamping block and the movable clamping block.

[0022] The above further beneficial effect is that the highest positions of the at least two material returning strips are arranged opposite to the gap between the fixed clamping block and the movable clamping block, and the top surfaces of the at least two material returning strips are arranged in sequence from the direction away from the clamping cylinder to the direction close to the clamping cylinder, so that the processed roller shaft can be transported out of the automatic roller shaft processing device.

[0023] Further, the first X-axis driving moving mechanism comprises a first X-axis screw motor and an X-axis moving plate, the first X-axis screw motor is a fixed part of the first X-axis driving moving mechanism, the first X-axis screw motor is located at the side of the clamping cylinder corresponding to the X-axis direction and is fixed on the fixed plate, and the screw rod of the first X-axis screw motor is arranged along the X-axis direction; the X-axis moving plate is a moving part of the first X-axis driving moving mechanism, a first X-axis nut is fixed on the X-axis moving plate and is threadedly connected on the screw rod of the first X-axis screw motor; and the first milling mechanism, the chamfering mechanism, the punching mechanism and the tapping mechanism are all fixed on the X-axis moving plate.

[0024] The above further beneficial effect is that the first X-axis screw motor drives the X-axis moving plate to move reciprocally along the X-axis direction, and since the first milling mechanism, the chamfering mechanism, the punching mechanism and the tapping mechanism are all fixed on the X-axis moving plate, the first milling mechanism, the chamfering mechanism, the punching mechanism and the tapping mechanism can be conveniently processed on the roller shaft, and the automatic roller shaft processing device can be adapted to process roller shafts of different lengths and is flexible.

[0025] Further, the first X-axis driving moving mechanism further comprises an X-axis sliding rail and an X-axis sliding block, the X-axis sliding rail is located at the side of the clamping cylinder corresponding to the X-axis direction and is fixed on the fixed plate; and the X-axis sliding block is slidably arranged on the X-axis sliding rail and is fixed on the X-axis moving plate.

[0026] Further, the first milling mechanism, the chamfering mechanism, the punching mechanism and the tapping mechanism are identical in structure and each comprises a Y-axis cylinder and a machining motor, the Y-axis cylinder is fixed on the X-axis moving plate and the piston rod thereof reciprocates along the Y-axis direction; the machining motor is fixed on the Y-axis cylinder and the output shaft thereof rotates around the Y-axis as the axis; the output shaft of the machining motor of the first milling mechanism is fixed with a milling cutter; the output shaft of the machining motor of the chamfering mechanism is fixed with a chamfering drill bit; the output shaft of the machining motor of the punching mechanism is fixed with a punching drill bit; the output shaft of the machining motor of the tapping mechanism is fixed with a tapping drill bit.

[0027] Further, the first milling mechanism, the chamfering mechanism, the punching mechanism and the tapping mechanism are identical in structure and each comprises a Y-axis cylinder and a machining motor, the Y-axis cylinder is fixed on the X-axis moving plate and the piston rod thereof reciprocates along the Y-axis direction; the machining motor is fixed on the Y-axis cylinder and the output shaft thereof rotates around the Y-axis as the axis; the output shaft of the machining motor of the first milling mechanism is fixed with a milling cutter; the output shaft of the machining motor of the chamfering mechanism is fixed with a chamfering drill bit; the output shaft of the machining motor of the punching mechanism is fixed with a punching drill bit; the output shaft of the machining motor of the tapping mechanism is fixed with a tapping drill bit.

[0028] The further beneficial effect of the above is that the second X-axis screw motor is arranged on the other side of the clamping cylinder corresponding to the X-axis direction, and since the second milling mechanism is fixed on the X-axis moving seat and the X-axis moving seat is fixed on the second X-axis screw motor, the other end of the roller shaft can be milled when the roller shaft moves along the Z-axis direction. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is a left view of the automatic clearing machine thickness measuring roller processing device according to the present application;

[0030] Figure 2 It is a right view of the automatic clearing machine thickness measuring roller processing device according to the present application;

[0031] Figure 3 It is a front view of the automatic clearing machine thickness measuring roller processing device according to the present application;

[0032] Figure 4 It is a side view of the automatic clearing machine thickness measuring roller processing device according to the present application;

[0033] Figure 5 It is a three-dimensional view of the Z-axis driving moving mechanism in the automatic clearing machine thickness measuring roller processing device according to the present application;

[0034] Figure 6The utility model relates to an automatic clearing and separating machine thickness measuring roll processing device fixed plate, roll shaft clamp, feeding mechanism and the assembly structure schematic drawing of material returning subassembly.

[0035] Figure 7 The utility model relates to an automatic clearing and separating machine thickness measuring roll processing device first X axle drive mobile mechanism, first milling mechanism, chamfering mechanism, punching mechanism and tapping mechanism's assembly structure schematic drawing.

[0036] In the drawing, the component list that each sign represents is as follows:

[0037] 1, fixed plate, 2, Z axle drive mobile mechanism, 21, Z axle motor, 22, Z axle screw rod, 23, Z axle moving plate, 24, Z axle support plate, 25, Z axle guide rail, 26, Z axle sliding block, 3, roll shaft clamp, 31, clamping pneumatic cylinder, 32, fixed clamping block, 33, movable clamping block, 34, clamping groove, 4, first X axle drive mobile mechanism, 41, first X axle screw motor, 42, X axle moving plate, 43, X axle sliding rail, 44, X axle sliding block, 5, first milling mechanism, 6, chamfering mechanism, 7, punching mechanism, 8, tapping mechanism, 9, feeding mechanism, 91, support frame, 92, push material pneumatic cylinder, 93, push material plate, 94, feeding strip plate, 10, length detector, 11, material returning subassembly, 111, material returning strip plate, 12, second X axle drive mobile mechanism, 121, second X axle screw motor, 122, X axle moving seat, 13, second milling mechanism, 14, Y axle pneumatic cylinder, 15, processing motor. DETAILED DESCRIPTION

[0038] The principles and characteristics of the utility model are described below in combination with the drawings, and the examples are only used to explain the utility model and not used to limit the scope of the utility model.

[0039] As Figure 1 , Figure 2 and Figure 3 shown, an automatic clearing and separating machine thickness measuring roll processing device includes: fixed plate 1, Z axle drive mobile mechanism 2, roll shaft clamp 3, first X axle drive mobile mechanism 4, first milling mechanism 5, chamfering mechanism 6, punching mechanism 7 and tapping mechanism 8,

[0040] The coronal axis of the fixed plate 1 is the X-axis, the sagittal axis is the Y-axis, and the vertical axis is the Z-axis; the fixed part of the Z-axis driven moving mechanism 2 is fixed on the fixed plate 1, and the moving part thereof reciprocates along the Z-axis direction; the fixed part of the roller shaft clamp 3 is fixed on the moving part of the Z-axis driven moving mechanism 2, and the clamping part thereof can clamp the roller shaft; the first X-axis driven moving mechanism 4 is located on the side corresponding to the X-axis direction of the roller shaft clamp 3, and the fixed part thereof is fixed on the fixed plate 1, and the moving part thereof reciprocates along the X-axis direction; the first milling mechanism 5, the chamfering mechanism 6, and the punching mechanism 7 are fixed on the moving part of the first X-axis driven moving mechanism 4 along the Z-axis direction, the tapping mechanism 8 is arranged opposite to the punching mechanism 7 and is fixed on the moving part of the first X-axis driven moving mechanism 4, and the first milling mechanism 5, the chamfering mechanism 6, the punching mechanism 7, and the tapping mechanism 8 can be arranged opposite to one end of the roller shaft respectively, so as to sequentially mill, chamfer, punch, and tap the one end of the roller shaft.

[0041] As shown in Figure 5 some specific embodiments, the Z-axis driven moving mechanism 2 can include a Z-axis motor 21, a Z-axis lead screw 22, and a Z-axis moving plate 23; the Z-axis motor 21 is the fixed part of the Z-axis driven moving mechanism 2, and is fixed on the fixed plate 1 with the output shaft thereof arranged along the Z-axis direction; the Z-axis lead screw 22 is coaxially connected to the output shaft of the Z-axis motor 21 through a shaft coupling; and the Z-axis moving plate 23 is the moving part of the Z-axis driven moving mechanism 2, and is fixed with a Z-axis nut thereon, which is threadedly connected to the Z-axis lead screw 22; and the roller shaft clamp 3 is fixed on the Z-axis moving plate 23.

[0042] As shown in Figure 5 some specific embodiments, the Z-axis driven moving mechanism 2 can further include a Z-axis support plate 24, a Z-axis sliding rail 25, and a Z-axis sliding block 26; the Z-axis support plate 24 is fixed on the fixed plate 1 along the Z-axis direction; the Z-axis sliding rail 25 is fixed on the Z-axis support plate 24 along the Z-axis direction; and the Z-axis sliding block 26 is slidably arranged on the Z-axis sliding rail 25 and is fixed on the Z-axis moving plate 23.

[0043] As shown in Figure 5 some specific embodiments, the roller shaft clamp 3 can include a clamping air cylinder 31, a fixed clamping block 32, and a movable clamping block 33; the clamping air cylinder 31 is the fixed part of the roller shaft clamp 3, and is fixed on the Z-axis moving plate 23 along the Z-axis direction on the side surface corresponding to the Y-axis direction, and the piston rod of the clamping air cylinder 31 reciprocates along the Z-axis direction; the movable clamping block 33 is the clamping part of the roller shaft clamp 3 and is fixed on the piston rod of the clamping air cylinder 31, so as to approach or move away from the fixed clamping block 32 along with the reciprocating movement of the piston rod of the clamping air cylinder 31; the first X-axis driven moving mechanism 4 is located on the side corresponding to the X-axis direction of the clamping air cylinder 31; and the roller shaft is arranged along the X-axis direction and is clamped between the fixed clamping block 32 and the movable clamping block 33.

[0044] As shown in Figure 5 some specific embodiments, the end faces of the fixed clamping blocks 32 and the movable clamping blocks 33 close to each other are each provided with a clamping groove 34, the clamping groove 34 is arranged along the X-axis direction and penetrates through both sides of the corresponding fixed clamping block 32 or movable clamping block 33 in the X-axis direction, and the cross section of the two clamping grooves 34 is a semicircular structure; the roller shaft is clamped in the two clamping grooves 34.

[0045] As shown in Figure 6 some specific embodiments, the feeding mechanism 9 can also be included, the feeding mechanism 9 includes a support frame 91, a pushing cylinder 92, a pushing plate 93, and at least two feeding strips 94, the support frame 91 is located on one side of the clamping cylinder 31 corresponding to the Y-axis direction and is fixed on the fixed plate 1; the at least two feeding strips 94 are each arranged along the Y-axis direction and are fixed on the support frame 91 at intervals, the top surface of the at least two feeding strips 94 is sequentially arranged downwardly inclined from the direction away from the clamping cylinder 31 to the direction close to the clamping cylinder 31, so as to transport the roller shaft along the inclined direction of the feeding strip 94, and the lowest part of the top surface of the at least two feeding strips 94 is fixed with a material blocking block; the pushing cylinder 92 is located between the clamping cylinder 31 and the feeding strip 94 and is fixed on the support frame 91, and the piston rod of the pushing cylinder 92 moves reciprocally along the Z-axis direction; the bottom surface of the pushing plate 93 is fixed on the piston rod of the pushing cylinder 92 and its top surface is arranged inclined along the inclined direction of the top surface of the feeding strip 94, so as to push the roller shaft on the feeding strip 94 to the space between the fixed clamping block 32 and the movable clamping block 33.

[0046] As shown in Figure 2 some specific embodiments, the length detector 10 can also be included, and the length detector 10 is fixed on the support frame 91.

[0047] As shown in Figure 6 some specific embodiments, the material returning assembly 11 can also be included, and the material returning assembly 11 includes at least two material returning strips 111 each arranged along the Y-axis direction, the at least two material returning strips 111 are each located on one side of the clamping cylinder 31 corresponding to the Y-axis direction and are fixed on the fixed plate 1 at intervals, the top surface of the at least two material returning strips 111 is sequentially arranged upwardly inclined from the direction away from the clamping cylinder 31 to the direction close to the clamping cylinder 31, and the highest part thereof is arranged oppositely to the gap between the fixed clamping block 32 and the movable clamping block 33, so as to connect the roller shaft clamped on the fixed clamping block 32 and the movable clamping block 33.

[0048] As shown in Figure 2 and Figure 7As shown in the drawings, in some embodiments, the first X-axis driving moving mechanism 4 can include a first X-axis screw motor 41 and an X-axis moving plate 42, the first X-axis screw motor 41 being a fixed part of the first X-axis driving moving mechanism 4, the first X-axis screw motor 41 being located on the side of the clamping cylinder 31 corresponding to the X-axis direction and being fixed on the fixed plate 1, the screw rod of the first X-axis screw motor 41 being arranged along the X-axis direction; the X-axis moving plate 42 being a moving part of the first X-axis driving moving mechanism 4, a first X-axis nut being fixed on the X-axis moving plate 42 and being threadedly connected on the screw rod of the first X-axis screw motor 41; the first milling mechanism 5, the chamfering mechanism 6, the punching mechanism 7 and the tapping mechanism 8 are all fixed on the X-axis moving plate 42.

[0049] As shown in the drawings, Figure 2 and Figure 7 As shown in the drawings, in some embodiments, the first X-axis driving moving mechanism 4 further includes an X-axis sliding rail 43 and an X-axis sliding block 44, the X-axis sliding rail 43 being located on the side of the clamping cylinder 31 corresponding to the X-axis direction and being fixed on the fixed plate 1; the X-axis sliding block 44 sliding on the X-axis sliding rail 43 and being fixed on the X-axis moving plate 42.

[0050] As shown in the drawings, Figure 7 As shown in the drawings, in some embodiments, the first milling mechanism 5, the chamfering mechanism 6, the punching mechanism 7 and the tapping mechanism 8 are the same in structure and all include a Y-axis cylinder 14 and a processing motor 15, the Y-axis cylinder 14 being fixed on the X-axis moving plate 42 and the piston rod thereof reciprocating along the Y-axis direction; the processing motor 15 being fixed on the Y-axis cylinder 14 and the output shaft thereof rotating about the Y-axis as the axis; the output shaft of the processing motor 15 of the first milling mechanism 5 being fixed with a milling cutter; the output shaft of the processing motor 15 of the chamfering mechanism 6 being fixed with a chamfering drill bit; the output shaft of the processing motor 15 of the punching mechanism 7 being fixed with a punching drill bit; the output shaft of the processing motor 15 of the tapping mechanism 8 being fixed with a tapping drill bit.

[0051] As shown in the drawings, Figure 1 As shown in the drawings, in some embodiments, the first milling mechanism 5, the chamfering mechanism 6, the punching mechanism 7 and the tapping mechanism 8 are the same in structure and all include a Y-axis cylinder 14 and a processing motor 15, the Y-axis cylinder 14 being fixed on the X-axis moving plate 42 and the piston rod thereof reciprocating along the Y-axis direction; the processing motor 15 being fixed on the Y-axis cylinder 14 and the output shaft thereof rotating about the Y-axis as the axis; the output shaft of the processing motor 15 of the first milling mechanism 5 being fixed with a milling cutter; the output shaft of the processing motor 15 of the chamfering mechanism 6 being fixed with a chamfering drill bit; the output shaft of the processing motor 15 of the punching mechanism 7 being fixed with a punching drill bit; the output shaft of the processing motor 15 of the tapping mechanism 8 being fixed with a tapping drill bit.

[0052] The above merely is the preferred embodiment of the present application, and does not limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An automated gauge block roller processing device, comprising: The application relates to a roll shaft milling machine, which comprises the following parts: a fixed plate (1), the crown axis of which is the X axis, the sagittal axis is the Y axis, and the vertical axis is the Z axis; a Z-axis driving moving mechanism (2), the fixed part of which is fixed on the fixed plate (1) and the moving part of which reciprocally moves along the Z-axis direction; a roll shaft clamp (3), the fixed part of which is fixed on the moving part of the Z-axis driving moving mechanism (2) and the clamping part of which can clamp a roll shaft; a first X-axis driving moving mechanism (4), which is located on the side corresponding to the X-axis direction of the roll shaft clamp (3), the fixed part of which is fixed on the fixed plate (1), and the moving part of which reciprocally moves along the X-axis direction; a first milling mechanism (5), a chamfering mechanism (6), a punching mechanism (7) and a tapping mechanism (8), the first milling mechanism (5), the chamfering mechanism (6) and the punching mechanism (7) are fixed on the moving part of the first X-axis driving moving mechanism (4) and are spaced along the Z-axis direction, the tapping mechanism (8) is arranged opposite to the punching mechanism (7) and is fixed on the moving part of the first X-axis driving moving mechanism (4), and the first milling mechanism (5), the chamfering mechanism (6), the punching mechanism (7) and the tapping mechanism (8) can be arranged opposite to one end of the roll shaft respectively so as to sequentially mill, chamfer, punch and tap one end of the roll shaft.

2. An automated gauge block roller processing device as claimed in claim 1, wherein, The Z-axis driving moving mechanism (2) comprises a Z-axis motor (21), a Z-axis screw rod (22) and a Z-axis moving plate (23), the Z-axis motor (21) is the fixed part of the Z-axis driving moving mechanism (2), is fixed on the fixed plate (1) and has an output shaft arranged along the Z-axis direction; the Z-axis screw rod (22) is coaxially and drivingly connected to the output shaft of the Z-axis motor (21) through a shaft coupling; the Z-axis moving plate (23) is the moving part of the Z-axis driving moving mechanism (2), has a Z-axis nut fixed thereon and is threadedly connected to the Z-axis screw rod (22); and the roll shaft clamp (3) is fixed on the Z-axis moving plate (23).

3. An automated gauge block roller processing device as claimed in claim 2, wherein, The roller shaft clamp (3) comprises a clamping cylinder (31), a fixed clamp block (32) and a movable clamp block (33), the clamping cylinder (31) is the fixed part of the roller shaft clamp (3), the clamping cylinder (31) and the fixed clamp block (32) are fixed on the one side surface of the Z-axis moving plate (23) corresponding to the Y-axis direction along the Z-axis direction, and the piston rod of the clamping cylinder (31) reciprocates along the Z-axis direction; the movable clamp block (33) is the clamping part of the roller shaft clamp (3) and is fixed on the piston rod of the clamping cylinder (31), so as to approach or move away from the fixed clamp block (32) along with the reciprocating movement of the piston rod of the clamping cylinder (31); the first X-axis driving moving mechanism (4) is located on the side corresponding to the X-axis direction of the clamping cylinder (31); the roller shaft is arranged along the X-axis direction and clamped between the fixed clamp block (32) and the movable clamp block (33).

4. The gauge roll processing device of claim 3, wherein, The end surfaces of the fixed clamp block (32) and the movable clamp block (33) approaching each other are both provided with clamping grooves (34), the clamping grooves (34) are both arranged along the X-axis direction and penetrate through the two sides of the corresponding fixed clamp block (32) or movable clamp block (33) in the X-axis direction, and the cross sections of the two clamping grooves (34) are both semicircular structures; the roller shaft is clamped in the two clamping grooves (34).

5. The gauge roll processing device of claim 3, wherein, It also comprises a feeding mechanism (9), the feeding mechanism (9) comprises a support frame (91), a pushing cylinder (92), a pushing plate (93) and at least two feeding strips (94), the support frame (91) is located on the side corresponding to the Y-axis direction of the clamping cylinder (31) and is fixed on the fixed plate (1); at least two feeding strips (94) are both arranged along the Y-axis direction and are fixed on the support frame (91) at intervals, the top surfaces of the at least two feeding strips (94) are arranged in a downward inclined manner from the direction away from the clamping cylinder (31) to the direction close to the clamping cylinder (31) in sequence, so as to transport the roller shaft along the inclined direction of the feeding strips (94), and the lowest positions of the top surfaces of the at least two feeding strips (94) are both fixed with material blocking blocks; the pushing cylinder (92) is located between the clamping cylinder (31) and the feeding strips (94) and is fixed on the support frame (91), and the piston rod of the pushing cylinder (92) reciprocates along the Z-axis direction; the bottom surface of the pushing plate (93) is fixed on the piston rod of the pushing cylinder (92), and the top surface thereof is arranged in an inclined manner along the inclined direction of the top surfaces of the feeding strips (94), so as to push the roller shaft on the feeding strips (94) to the space between the fixed clamp block (32) and the movable clamp block (33).

6. An automated gauge block roller processing device as claimed in claim 5, wherein, It also comprises a length detector (10), and the length detector (10) is fixed on the support frame (91).

7. An automated gauge block roller processing device as claimed in claim 3, wherein, Further comprising a material returning assembly (11) including at least two material returning strips (111) arranged along the Y-axis direction, the at least two material returning strips (111) are located on one side of the clamping cylinder (31) corresponding to the Y-axis direction and are fixed on the fixed plate (1) at intervals, the top surfaces of the at least two material returning strips (111) are arranged upwardly in sequence from the direction away from the clamping cylinder (31) to the direction close to the clamping cylinder (31) and the highest part thereof is arranged opposite to the gap between the fixed clamping block (32) and the movable clamping block (33) to transfer the roller shaft clamped on the fixed clamping block (32) and the movable clamping block (33).

8. The gauge roll processing device of claim 3, wherein, The first X-axis driving moving mechanism (4) includes a first X-axis screw motor (41) and an X-axis moving plate (42), the first X-axis screw motor (41) is a fixed part of the first X-axis driving moving mechanism (4), the first X-axis screw motor (41) is located on one side of the clamping cylinder (31) corresponding to the X-axis direction and is fixed on the fixed plate (1), and the screw rod of the first X-axis screw motor (41) is arranged along the X-axis direction; the X-axis moving plate (42) is a moving part of the first X-axis driving moving mechanism (4), a first X-axis nut is fixed on the X-axis moving plate (42) and is threadedly connected to the screw rod of the first X-axis screw motor (41); the first milling mechanism (5), the chamfering mechanism (6), the punching mechanism (7) and the tapping mechanism (8) are all fixed on the X-axis moving plate (42).

9. An automated gauge block roller processing device as claimed in claim 8, wherein, The first milling mechanism (5), the chamfering mechanism (6), the punching mechanism (7) and the tapping mechanism (8) are the same in structure and all include a Y-axis cylinder (14) and a machining motor (15), the Y-axis cylinder (14) is fixed on the X-axis moving plate (42) and the piston rod thereof moves back and forth along the Y-axis direction; the machining motor (15) is fixed on the Y-axis cylinder (14) and the output shaft thereof rotates about the Y-axis as the axis; the output shaft of the machining motor (15) of the first milling mechanism (5) is fixed with a milling cutter; the output shaft of the machining motor (15) of the chamfering mechanism (6) is fixed with a chamfering drill bit; the output shaft of the machining motor (15) of the punching mechanism (7) is fixed with a punching drill bit; and the output shaft of the machining motor (15) of the tapping mechanism (8) is fixed with a tapping drill bit.

10. The gauge roll processing device of claim 3, wherein, Also include second X-axis drive moving mechanism (12) and second milling mechanism (13), the second X-axis drive moving mechanism (12) includes second X-axis screw motor (121) and X-axis moving seat (122), the second X-axis screw motor (121) is located in the clamping cylinder (31) corresponding the other side of the X-axis direction and is fixed on the fixed plate (1), the screw rod of the second X-axis screw motor (121) is arranged along the X-axis direction;The X-axis moving seat (122) is fixed with second X-axis nut and the second X-axis nut is threadedly connected on the screw rod of the second X-axis screw motor (121);The second milling mechanism (13) is fixed on the X-axis moving seat (122), to mill the other end of the roller shaft.

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