Tool for milling side face of 120 main valve body

By designing a milling fixture that includes a base plate, a vertical plate, a screw, a pressure plate, a pad, a cylindrical pin, and a positioning pin, the problem of long clamping time during the milling of the 120 main valve body was solved, achieving a fast and efficient clamping effect.

CN223734438UActive Publication Date: 2025-12-30SHENYANG JIARUN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202522340172.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2025-12-30
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

The existing 120 main valve body has a long clamping time and low efficiency during milling, and there is a lack of special clamping fixtures.

Method used

A milling fixture for the side surface is designed, which includes a base plate, a vertical plate, a screw, a pressure plate, a pad, a cylindrical pin, and a positioning pin. The screw and the pressure plate work together to clamp the two valve bodies simultaneously, and the cylindrical pin and the positioning pin are used for rapid positioning.

Benefits of technology

It enables rapid clamping of the two valve bodies, significantly improving clamping efficiency before milling and reducing clamping time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a 120 main valve body side face milling tool, relates to the technical field of milling tools, and aims to solve the problems that in the 120 main valve body milling process, the clamping and fixing process consumes long time and is low in efficiency. The 120 main valve body side face milling tool comprises a bottom plate, a vertical plate is arranged on the bottom plate and is perpendicular to the bottom plate, and the bottom plate is provided with a clamping groove; a screw rod is in threaded connection with the vertical plate, the screw rod is perpendicular to the vertical plate, two valve bodies are arranged between the pressing plate and the vertical plate, the two valve bodies are symmetrically arranged relative to the screw rod, the side faces of the valve bodies are arranged upwards, a U-shaped notch is formed in the pressing plate, and the U-shaped notch is formed in the pressing plate. The U-shaped notch covers the screw rod, the screw rod is in threaded connection with an adjusting nut, and the adjusting nut abuts against the pressing plate so as to be used for extruding the pressing plate and clamping the two valve bodies at the same time.
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Description

Technical Field

[0001] This utility model relates to the technical field of milling fixtures, specifically to a 120 main valve body milling side panel fixture. Background Technology

[0002] The 120 main valve body refers to the main control valve body assembly with a nominal diameter of DN120. It is commonly found in hydraulic or fluid control systems. Its core functions include flow channel control, pressure port integration, and valve core drive mechanism mounting base. The material is usually ductile iron.

[0003] The 120 main valve body requires milling of its side surfaces during machining. This milling process necessitates clamping the main valve body onto a worktable. Currently, existing milling clamping fixtures typically only clamp a single main valve body at a time, and there is no clamping mechanism specifically designed for the main valve body. Therefore, the clamping process is time-consuming and inefficient. Utility Model Content

[0004] To address the aforementioned issues, namely the time-consuming and inefficient clamping and fixing process during the milling of the 120 main valve body, this utility model proposes a milling fixture for the side of the 120 main valve body. The fixture includes a base plate with a vertical plate perpendicular to it. A screw is threaded onto the vertical plate, perpendicular to the vertical plate. It also includes a pressure plate with two valve body bodies symmetrically arranged about the screw between the pressure plate and the vertical plate. The sides of the valve body bodies face upwards. A U-shaped notch is provided on the pressure plate, covering the screw. An adjusting nut is threaded onto the screw, abutting against the pressure plate to simultaneously clamp the two valve body bodies.

[0005] A further feature of this invention is that: a pad is provided at each end of the pressure plate, the pad is vertically arranged, the pad is disposed on the side surface of the pressure plate near the valve body, and the pad abuts against the valve body.

[0006] A further feature of this invention is that two cylindrical pins are provided on the pad corresponding to the mounting hole at the top of the valve body, for positioning in conjunction with the mounting hole at the top of the valve body.

[0007] A further feature of this invention is that two positioning pins are provided on the upright plate, and the positioning pins are provided corresponding to the mounting holes on the surface of the valve body near the upright plate, so as to cooperate with the mounting holes on the surface of the valve body near the upright plate for positioning.

[0008] A further feature of this invention is that a support bolt is threadedly connected to the base plate corresponding to the valve body.

[0009] A further feature of this invention is that a corner brace is provided on the side surface of the upright plate opposite to the valve body, the side of the corner brace is connected to the upright plate by bolts, and the bottom edge of the corner brace is connected to the base plate by bolts.

[0010] The beneficial effects of this utility model are as follows:

[0011] 1. By cooperating with the screw and the pressure plate, it is possible to clamp two valve bodies simultaneously, thereby greatly reducing clamping time and improving clamping efficiency.

[0012] 2. By setting the cylindrical pin and locating pin to correspond to the mounting holes on the valve body, a faster clamping process for the valve body can be achieved, further improving the clamping efficiency before the milling of the side of the 120 main valve body. Attached Figure Description

[0013] Figure 1 A schematic diagram of the structure of this utility model is shown.

[0014] Figure 2 The explosion of this utility model is shown. Figure 1 .

[0015] Figure 3 The explosion of this utility model is shown. Figure 2 .

[0016] Reference numerals: 1. Base plate; 11. Mounting groove; 2. Vertical plate; 21. Locating pin; 3. Screw; 31. Adjusting nut; 4. Pressure plate; 41. U-shaped notch; 5. Pad; 51. Cylindrical pin; 6. Valve body; 7. Support bolt; 8. Angle brace. Detailed Implementation

[0017] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

[0018] refer to Figure 1 A milling fixture for the side of a 120 main valve body is proposed, including a base plate 1, on which an installation groove 11 is provided, the installation groove 11 is arranged parallel to its long side, and a vertical plate 2 is installed in the installation groove 11. The vertical plate 2 is connected to the base plate 1 by bolts and is arranged perpendicular to the base plate 1.

[0019] Two vertical plates 2 are provided, and screws 3 are threadedly connected to the vertical plates 2. The screws 3 are set perpendicular to the vertical plates 2. A pressure plate 4 is also included, with two valve bodies 6 positioned between the pressure plate 4 and the vertical plates 2. The two valve bodies 6 are symmetrically arranged about the screws 3. The two ends of the pressure plate 4 abut against the tops of the two valve bodies 6 respectively, thereby pressing the valve bodies 6 tightly between the pressure plate 4 and the vertical plates 2. It should be noted that the sides of the valve bodies 6 are facing upwards, that is, the milling surface of the valve bodies 6 faces upwards, and the bottom of the valve bodies 6 abuts against the vertical plates 2.

[0020] The bottom of the pressure plate 4 has a U-shaped notch 41 facing the same direction. The U-shaped notch 41 covers the screw 3. The screw 3 is threaded with an adjusting nut 31. The adjusting nut 31 is set against the pressure plate 4. That is, rotating the adjusting nut 31 can squeeze the pressure plate 4 to move towards the valve body 6, thereby reducing the distance between the pressure plate 4 and the vertical plate 2, and realizing the clamping effect on the valve body 6.

[0021] The pressure plate 4 is also welded with pads 5 at both ends. The pads 5 are set vertically and are located on the side surface of the pressure plate 4 near the valve body 6. The pads 5 abut against the valve body 6, that is, the pressure plate 4 clamps the valve body 6 through the pads 5. The pads 5 can increase the contact area with the valve body 6, making the clamping more stable.

[0022] refer to Figure 3 The pad 5 is welded with two cylindrical pins 51 corresponding to the mounting hole at the top of the valve body 6. When the valve body 6 is clamped, the cylindrical pins 51 on the pad 5 can be inserted into the mounting hole at the top of the valve body 6, thereby achieving the purpose of matching and positioning with the mounting hole.

[0023] refer to Figure 2 The upright plate 2 is provided with two positioning pins 21. The positioning pins 21 are set with mounting holes on the side surface of the valve body 6 near the upright plate. During installation, the two positioning pins 21 can be inserted into the mounting holes on the side surface of the valve body 6 near the upright plate 2, thereby achieving the purpose of positioning with the mounting holes.

[0024] The base plate 1 is also threaded with a support bolt 7 corresponding to the valve body 6. The nut of the support bolt 7 abuts against the valve body 6 to support the valve body 6.

[0025] It should be noted that both the screw 3 and the support bolt 7 are threaded with lock nuts. Specifically, the lock nut on the screw 3 is positioned between the pressure plate 4 and the vertical plate 2, abutting against the vertical plate 2 to lock the connection between the screw 3 and the vertical plate 2. Similarly, the lock nut on the support bolt 7 is positioned between the nut and the base, abutting against the base plate 1 to lock the connection between the support bolt 7 and the base plate 1.

[0026] An angled brace 8 is provided on the side of the upright plate 2 away from the valve body 6. The side of the angled brace 8 abuts against the upright plate 2 and is connected by bolts. The bottom edge of the angled brace 8 abuts against the bottom plate 1 and is also connected by bolts. The angled brace 8 can support the upright plate 2 and prevent the upright plate 2 from deforming.

[0027] In summary, the cooperation between screw 3 and pressure plate 4 enables simultaneous clamping of two valve body bodies 6, thereby significantly reducing clamping time and improving clamping efficiency. By aligning cylindrical pin 51 and locating pin 21 with the mounting holes on the valve body body 6, a faster clamping process for the valve body body 6 can be achieved, further improving clamping efficiency before the milling of the side of the 120 main valve body.

[0028] Although the present invention has been described with reference to preferred embodiments, various modifications can be made to it and components can be replaced with equivalents without departing from the scope of the present invention. In particular, the technical features mentioned in the various embodiments can be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

[0029] In the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," which indicate direction or positional relationships, are based on the direction or positional relationships shown in the accompanying drawings. These are used merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to those processes, articles, or apparatus / devices.

[0032] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.

Claims

1. 120 main valve body side milling tooling, comprising a base plate (1), a vertical plate (2) is arranged on the base plate (1), the vertical plate (2) is arranged perpendicular to the base plate (1), characterized in that: The vertical plate (2) is threadedly connected with a screw rod (3), the screw rod (3) is perpendicular to the vertical plate (2), further comprising a pressing plate (4), the pressing plate (4) and the vertical plate (2) are provided with two valve body (6), two valve body (6) are symmetrically arranged about the screw rod (3), the side of the valve body (6) is upwardly arranged, the pressing plate (4) is provided with a U-shaped notch (41), the U-shaped notch (41) is covered on the screw rod (3), the screw rod (3) is threadedly connected with an adjusting nut (31), the adjusting nut (31) abuts against the pressing plate (4), so as to extrude the pressing plate (4) and clamp two valve body (6) at the same time.

2. The 120 master valve body side milling tooling as claimed in claim 1, wherein: The two ends of the pressing plate (4) are further provided with a backing plate (5), the backing plate (5) is vertically arranged, the backing plate (5) is arranged on the side surface of the pressing plate (4) close to the valve body (6), and the backing plate (5) abuts against the valve body (6).

3. The 120 master valve body side milling tooling of claim 2, wherein: The backing plate (5) is provided with two cylindrical pins (51) corresponding to the mounting hole of the top of the valve body (6), so as to cooperate with the mounting hole of the top of the valve body (6) for positioning.

4. The 120 master valve body side milling tooling of any one of claims 1 or 3, wherein: The vertical plate (2) is provided with two positioning pins (21), the positioning pins (21) are arranged corresponding to the mounting hole of the side surface of the valve body (6) close to the vertical plate (2), so as to cooperate with the mounting hole of the side surface of the valve body (6) close to the vertical plate (2) for positioning.

5. The 120 master valve body side milling tooling of claim 1, wherein: The bottom plate (1) is further threadedly connected with a supporting bolt (7) corresponding to the valve body (6).

6. The 120 master valve body side milling tooling of claim 1, wherein: The side surface of the vertical plate (2) away from the valve body (6) is further provided with an angle support plate (8), the side edge of the angle support plate (8) is connected with the vertical plate (2) through a bolt, and the bottom edge of the angle support plate (8) is connected with the bottom plate (1) through a bolt.