Full-automatic intelligent waste cleaning device
The fully automated intelligent waste removal device uses components such as conveyor belts and hydraulic devices to automatically remove paper waste edges, solving the problem of printing defects caused by manual removal and improving the pass rate and quality of printed products.
Patent Information
- Application Number
- CN202423016959.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In post-printing processing, manually removing waste paper edges can easily cause damage to printed materials, rough edges, incomplete removal, and bending at sharp cuts, leading to an increase in printed defects, a decrease in the pass rate, and deformation of printed materials that can damage finished products.
The fully automated intelligent waste removal device, including intelligent waste removal components, utilizes components such as conveyor belts, upper pressure molds, lower fixed molds, and stacking rollers. Through hydraulic devices and robotic arms, it achieves automated removal of waste edges, avoiding manual hammering and tearing.
It effectively solves the printing defects caused by manual removal of waste edges, improves the pass rate of printed products, reduces finished product damage, and realizes automated and precise waste edge removal.
Smart Images
Figure CN223735073U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a waste cleaning machine technical field especially relates to a full -automatic intelligent waste cleaning device. BACKGROUND
[0002] With the rapid development of our country economy, people's living quality is improving unceasingly, consumption level is unceasingly improving, and people's commodity is also increasing, therefore, the quality and aesthetic sense of product are gradually valued, and the demand of product packaging is more and more, and the requirement is higher and higher.In the packaging printing, printing technology includes pre-press, printing and post-press processing three major processes, and post-press processing mainly refers to the general term of production technology for enabling the final required form and performance of the printed sheet.
[0003] In recent years, with the development of computer technology, new materials and process, the post-press processing field presents diversified processing equipment, complex post-press process and various printing materials etc., in the post-press processing engineering, the last cutting of printing product is called finished product cutting, and the traditional mode for paper cutting is manual removal of waste edge, which needs to be hammered and torn, and is easy to cause damage to the printed matter, edge fuzzing, incomplete removal and bending of sharp cutting, directly causing the increase of defects of printed matter, the decrease of qualified rate, and the damage of finished product caused by deformation of printed matter.
[0004] In order to solve the problem of paper waste cleaning after cutting, a full -automatic intelligent waste cleaning device is provided. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims at providing a full -automatic intelligent waste cleaning device, solves the problem that manual removal of waste edge needs to be hammered and torn, and is easy to cause damage to the printed matter, edge fuzzing, incomplete removal and bending of sharp cutting, directly causing the increase of defects of printed matter, the decrease of qualified rate, and the damage of finished product caused by deformation of printed matter.
[0006] In order to achieve the above-mentioned purpose, a full -automatic intelligent waste cleaning device is adopted, which comprises an intelligent waste cleaning assembly, the intelligent waste cleaning assembly comprises a workbench, a conveying belt, an electric cabinet, a fixed material plate and a paper pushing support, the conveying belt is detachably connected with the workbench and is located at the inner center of the workbench, the electric cabinet is fixedly connected with the workbench and is located at one side of the workbench, the fixed material plate is detachably connected with the workbench and is located at the upper side of the workbench, the paper pushing support is detachably connected with the workbench and is located at the side close to the fixed material plate of the workbench, and the paper pushing support is arranged above the side of the fixed material plate.
[0007] The intelligent waste cleaning assembly further comprises a control panel, an electronic eye and a monitor, the control panel is rotatably connected with the workbench and located above one side of the workbench, the electronic eye is detachably connected with the workbench and located above one side of the workbench, and the electronic eye is arranged on one side of the control panel, the monitor is detachably connected with the workbench and located above one side of the workbench, and the monitor is arranged above the electronic eye, and the monitor is further arranged above one side of the control panel.
[0008] The intelligent waste cleaning assembly further comprises an upper pressing die, a lower fixed die, a paper stacking roller and a paper pressing plate, the upper pressing die is detachably connected with the workbench and located on one side of the interior of the workbench, and the upper pressing die is arranged above the conveying belt, the lower fixed die is fixedly connected with the workbench and located above the interior of the workbench, and the lower fixed die is arranged below the upper pressing die and above the conveying belt, the paper stacking roller is fixedly connected with the workbench and located on one side of the interior of the workbench, and the paper stacking roller is arranged above the upper pressing die, and the paper pressing plate is detachably connected with the workbench and located above the interior of the workbench, and the paper pressing plate is slidably connected with the paper stacking roller and located above the paper stacking roller.
[0009] The intelligent waste cleaning assembly further comprises a conveying belt, a paper stacking shaft, a paper pressing block and a material stacking device, the conveying belt is fixedly connected with the workbench and located in the interior of the workbench, the conveying belt is arranged above one side of the conveying belt and one side of the lower fixed die away from the paper stacking roller, the paper stacking shaft is detachably connected with the workbench and located on one side of the interior of the workbench away from the paper stacking roller, the paper stacking shaft is further arranged on one side of the interior of the workbench away from the paper stacking roller and one side of the conveying belt away from the lower fixed die, the paper pressing block is detachably connected with the workbench and located on one side of the interior of the workbench away from the paper pressing plate, the paper pressing block is arranged above the paper stacking shaft, the material stacking device is fixedly connected with the workbench and located above the interior of the workbench away from the upper pressing die, and the material stacking device is arranged above the paper pressing block.
[0010] The intelligent waste cleaning assembly further comprises a tray discharging area, an emergency paper taking button, a power switch and a speed regulating button.
[0011] The utility model discloses a full -automatic intelligentization waste cleaning device, including intelligent waste cleaning assembly, the intelligent waste cleaning assembly includes workbench, conveying belt, electric cabinet, fixed material board and push paper holder, the conveying belt with the workbench is detachably connected, and the inside center of workbench is located, the electric cabinet with the workbench is fixedly connected, and the one side of workbench is located, the fixed material board with the workbench is detachably connected, and the upper side of workbench is located, the push paper holder with the workbench is detachably connected, and the one side of workbench is located close to the fixed material board, and the push paper holder is set up the upper side on the one side of fixed material board, because the intelligent waste cleaning assembly is additionally arranged, thereby the manual removal of waste edge will be effectively solved, need to hammer and tear, easy to cause the damage of printed matter, edge rough, not completely remove and sharp cutting place bending phenomenon, directly cause the increasing of printed matter's flaw, the problem of the decline of qualified rate, the damage of product caused by the deformation of printed matter. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will be briefly introduced the drawing needed to be used in the embodiment or prior art description, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0013] Fig. 1 It is the whole structure schematic diagram of the utility model.
[0014] Fig. 2 It is the internal structure right view of the whole of the utility model.
[0015] Fig. 3 It is the internal structure left view of the whole of the utility model.
[0016] 1 - power switch, 2 - fixed material plate, 3 - control panel, 4 - paper pusher, 5 - electronic eye, 6 - conveying belt, 7 - upper pressing mold, 8 - lower fixed mold, 9 - paper stacking roller, 10 - paper pressing plate, 11 - conveying belt, 12 - paper stacking shaft, 13 - paper pressing block, 14 - material coder, 15 - monitor, 16 - emergency stop paper taking button, 17 - tray discharging area, 18 - speed adjusting button, 19 - electric cabinet, 20 - workbench. DETAILED DESCRIPTION
[0017] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0018] Please refer to Figs. 1-3 , Fig. 1 is a structural schematic diagram of the whole of the present application, Fig. 2 is a right view of the internal structure of the whole of the present application, Fig. 3 is a left view of the internal structure of the whole of the present application.
[0019] The utility model provides a full -automatic intelligent device of clearing waste, including intelligent waste cleaning subassembly, the intelligent waste cleaning subassembly includes workstation 20, conveyer belt 6, electric cabinet 19, fixed material board 2, push paper support 4, control panel 3, electronic eye 5, monitor 15, upper die 7, lower fixed die 8, stack paper roll 9, paper pressing board 10, conveyer belt 11, stack paper shaft 12, paper pressing block 13, material ware 14, tray discharging area 17, emergency stop paper taking button 16, switch 1 and speed regulation button 18, and the foregoing scheme has solved the manual removal of waste edge, need to beat and tear, easy to cause the damage of printed matter, edge rough, not completely remove and sharp cutting place bending phenomenon, directly cause the increasing of printed matter's flaw, the problem of the decline of qualified rate, the damage of product caused by deformation, it can be understood that the foregoing scheme can be in production, the switch 1 controls the power system of whole equipment, and is connected between each part, the fixed material board 2 is fixed on the workstation 20, the control panel 3 is controlled by semiconductor chip to the part of equipment, the push paper support 4 is pushed material to the work area by slide rail, the material position is determined by visual positioning of electronic eye 5, the push paper support 4 is driven by visual algorithm, adjusts the accurate position of material, the conveyer belt 6 is conveyed waste material by chain rotation outward, the upper die 7 and the lower fixed die 8 are started to work by hydraulic device, the conveyer belt 11 is rotated by roller and is transmitted by belt, the stack paper shaft 12 and the paper pressing board 10 are controlled to stretch out and shrink by hydraulic device, the material ware 14 is moved in multidirection by mechanical arm chain rotation, the monitor 15 is the display screen of control panel 3 connected by external camera, the emergency stop paper taking button 16 is connected power system, the speed regulation button 18 is connected chain and gear control speed, the electric cabinet 19 provides power for whole equipment.
[0020] For this specific embodiment, the conveyer belt 6 is detachably connected with the workstation 20 and located at the inner center of the workstation 20, the electric cabinet 19 is fixedly connected with the workstation 20 and located at one side of the workstation 20, the fixed material board 2 is detachably connected with the workstation 20 and located at the upper side of the workstation 20, the push paper support 4 is detachably connected with the workstation 20 and located at the side of the workstation 20 close to the fixed material board 2, and the push paper support 4 is arranged above the side of the fixed material board 2, the switch 1 controls the power system of whole equipment and is connected between each part, and the fixed material board 2 is fixed on the workstation 20.
[0021] The control panel 3 is rotatably connected with the workbench 20 and located above one side of the workbench 20, the electronic eye 5 is detachably connected with the workbench 20 and located above one side of the workbench 20, and the electronic eye 5 is arranged on one side of the control panel 3, the monitor 15 is detachably connected with the workbench 20 and located above one side of the workbench 20, and the monitor 15 is arranged above the electronic eye 5, and the monitor 15 is also arranged above one side of the control panel 3, the control panel 3 controls parts of the equipment by semiconductor chips, the paper pushing support 4 pushes materials to a working area by a sliding rail, the position of the materials is determined by visual positioning of the electronic eye 5, the paper pushing support 4 is driven by a visual algorithm, and the accurate position of the materials is adjusted.
[0022] Secondly, the upper die 7 is detachably connected with the workbench 20 and located on one side of the inside of the workbench 20, and the upper die 7 is arranged above the conveying belt 6, the lower die 8 is fixedly connected with the workbench 20 and located above the inside of the workbench 20, and the lower die 8 is arranged below the upper die 7, the lower die 8 is arranged above the conveying belt 6, the paper stacking roller 9 is fixedly connected with the workbench 20 and located on one side of the inside of the workbench 20, and the paper stacking roller 9 is arranged above the upper die 7, the paper pressing plate 10 is detachably connected with the workbench 20 and located above the inside of the workbench 20, and the lower side of the paper pressing plate 10 is slidably connected with the paper stacking roller 9 and located above the paper stacking roller 9, the conveying belt 6 rotates outward to convey waste materials by a chain, the upper die 7 and the lower die 8 are started to work by a hydraulic device, the conveying belt 11 rotates by a roller and is transmitted by a belt, the paper stacking shaft 12 and the paper pressing plate 10 are controlled to be telescopic by a hydraulic device, the material stacking device 14 is rotatably moved in multiple directions by a mechanical arm chain, and the monitor 15 is connected with a display screen of the control panel 3 by an external camera.
[0023] Meanwhile, the conveyor belt 11 is fixedly connected with the workbench 20 and located inside the workbench 20, the conveyor belt 11 is arranged above one side of the conveying belt 6, and the conveyor belt 11 is also arranged on the side, away from the lower fixed mold 8, of the paper stacking roller 9, the paper stacking shaft 12 is detachably connected with the workbench 20 and located on the inside one side of the workbench 20, and the paper stacking shaft 12 is arranged on the inside one side of the workbench 20, away from the paper stacking roller 9, and the paper stacking shaft 12 is also arranged on the side, away from the lower fixed mold 8, of the conveyor belt 11, the paper pressing block 13 is detachably connected with the workbench 20 and located on the inside one side of the workbench 20, and the paper pressing block 13 is arranged on the inside one side of the workbench 20, away from the paper pressing plate 10, and the paper pressing block 13 is arranged above the paper stacking shaft 12, the material stacking device 14 is fixedly connected with the workbench 20 and located above the inside of the workbench 20, and the material stacking device 14 is arranged on the inside one side of the workbench 20, away from the upper pressing mold 7, and the material stacking device 14 is arranged above the paper pressing block 13, the conveying belt 6 is driven outward to convey waste materials by a chain, the upper pressing mold 7 and the lower fixed mold 8 are driven to work by a hydraulic device, the conveyor belt 11 is rotated by a roller and transmitted by a belt, the paper stacking shaft 12 and the paper pressing plate 10 are controlled to be extended and retracted by a hydraulic device, the material stacking device 14 is moved in multiple directions by a mechanical arm chain, and the monitor 15 is connected with the display screen of the control panel 3 by an external camera.
[0024] In addition, the tray material area 17 is fixedly connected with the workbench 20 and located inside the workbench 20, and the tray material area 17 is arranged on the side, away from the fixed material plate 2, of the material stacking device 14, the emergency paper taking button 16 is arranged on one side of the tray material area 17, the power switch 1 is fixedly connected with the electric cabinet 19 and located on one side of the electric cabinet 19, the speed adjusting button 18 is detachably connected with the workbench 20 and located on one side of the workbench 20, and the speed adjusting button 18 is arranged on one side of the electric cabinet 19, and the speed adjusting button 18 is also arranged on one side of the conveying belt 6, the emergency paper taking button 16 is connected with a power system, the speed adjusting button 18 is connected with a chain and a gear to control speed, and the electric cabinet 19 provides power for the entire device.
[0025] In production using the utility model, the power switch 1 controls the power system of the whole equipment, and is connected between each part, the fixed material plate 2 is fixed on the workbench 20, the control panel 3 is controlled by the semiconductor chip to the part of the equipment, the paper pusher 4 is pushed by the slide rail to the working area, the material position is determined by the visual positioning of the electronic eye 5, the visual algorithm is driven to the paper pusher 4, the accurate position of the material is adjusted, the conveyor belt 6 is conveyed by the chain rotation to the outside waste material, the upper pressing die 7 and the lower fixed die 8 are started to work by the hydraulic device, the conveyor belt 11 is rotated by the roller shaft and is transmitted by the belt, the paper stacking shaft 12 and the paper pressing plate 10 are controlled to stretch and retract by the hydraulic device, the material coder 14 is moved in multiple directions by the mechanical arm chain rotation, the monitor 15 is connected to the display screen of the control panel 3 by the external camera, the paper taking button 16 is connected to the power system, the speed regulating button 18 is connected to the chain and gear to control the speed, and the electric cabinet 19 provides power for the whole equipment.
[0026] The above disclosed is only a preferred embodiment of the utility model, and of course cannot limit the scope of the utility model, and the person skilled in the art can understand that all or part of the above-mentioned embodiments are implemented, and equivalent changes are made according to the utility model claims, which still belong to the scope covered by the utility model.
Claims
1. A full-automatic intelligent waste cleaning device, characterized in that, It comprises an intelligent waste cleaning assembly, the intelligent waste cleaning assembly comprises a workbench, a conveying belt, an electrical cabinet, a fixed material plate and a paper pushing support, the conveying belt is detachably connected with the workbench and located at the inner center of the workbench, the electrical cabinet is fixedly connected with the workbench and located at one side of the workbench, the fixed material plate is detachably connected with the workbench and located above one side of the workbench, the paper pushing support is detachably connected with the workbench and located at one side of the workbench close to the fixed material plate, and the paper pushing support is arranged above one side of the fixed material plate.
2. The full-automatic intelligent waste cleaning device according to claim 1, characterized in that, The intelligent waste cleaning assembly further comprises a control panel, an electronic eye and a monitor, the control panel is rotatably connected with the workbench and located above one side of the workbench, the electronic eye is detachably connected with the workbench and located above one side of the workbench, and the electronic eye is arranged at one side of the control panel, the monitor is detachably connected with the workbench and located above one side of the workbench, and the monitor is arranged above the electronic eye and above one side of the control panel.
3. The full-automatic intelligent waste cleaning device according to claim 2, characterized in that, The intelligent waste cleaning assembly further comprises an upper pressing die, a lower fixed die, a paper stacking roller and a paper pressing plate, the upper pressing die is detachably connected with the workbench and located at one side of the inner part of the workbench, and the upper pressing die is arranged above the conveying belt, the lower fixed die is fixedly connected with the workbench and located above the inner part of the workbench, and the lower fixed die is arranged below the upper pressing die and above the conveying belt, the paper stacking roller is fixedly connected with the workbench and located at one side of the inner part of the workbench, and the paper stacking roller is arranged above the upper pressing die, and the paper pressing plate is detachably connected with the workbench and located above the inner part of the workbench, and the lower part of the paper pressing plate is slidably connected with the paper stacking roller and located above the paper stacking roller.
4. The full-automatic intelligent waste cleaning device according to claim 3, characterized in that, The intelligent waste cleaning assembly further comprises a conveyor belt, a paper stacking shaft, a paper pressing block and a material stacking device, the conveyor belt is fixedly connected with the workbench and located inside the workbench, the conveyor belt is arranged above one side of the conveyor belt, and the conveyor belt is also arranged on the side away from the lower mold of the paper stacking roller, the paper stacking shaft is detachably connected with the workbench and located on one side of the inside of the workbench, the paper stacking shaft is arranged on the inside of the workbench away from the paper stacking roller, the paper stacking shaft is also arranged on the side away from the lower mold of the conveyor belt, the paper pressing block is detachably connected with the workbench and located on one side of the inside of the workbench, the paper pressing block is arranged on the inside of the workbench away from the paper pressing plate, the paper pressing block is arranged above the paper stacking shaft, the material stacking device is fixedly connected with the workbench and located above the inside of the workbench, the material stacking device is arranged on the inside of the workbench away from the upper pressing mold, and the material stacking device is arranged above the paper pressing block.
5. The full-automatic intelligent waste cleaning device of claim 4, wherein, The intelligent waste cleaning assembly further comprises a tray material placing area, an emergency stop paper taking button, a power switch and a speed adjusting button, the tray material placing area is fixedly connected with the workbench and located inside the workbench, the tray material placing area is arranged on the side away from the fixed material plate of the material stacking device, the emergency stop paper taking button is arranged on one side of the tray material placing area, the power switch is fixedly connected with the electric cabinet and located on one side of the electric cabinet, the speed adjusting button is detachably connected with the workbench and located on one side of the workbench, the speed adjusting button is arranged on one side of the electric cabinet, and the speed adjusting button is also arranged on one side of the conveyor belt.