Wood surface layer carbonization device with adjustable welding gun position
By adjusting the position and angle of the welding torch, the problem of uneven carbonization on the surface of the wood was solved, achieving uniform carbonization of the wood surface and improving the carbonization quality and adaptability.
Patent Information
- Application Number
- CN202520144791.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Existing wood surface carbonization devices produce uneven carbonization layers when treating uneven wood surfaces, affecting the wood's appearance and its anti-corrosion, waterproof, and insect-proof effects.
A wood surface carbonization device with adjustable welding torch position was designed. The pitch angle and lateral position of the welding torch can be adjusted by adjusting the components to ensure uniform heat distribution and adapt to the height difference and complex shape of the wood surface.
It achieves uniform carbonization of the wood surface, avoids dead corners, improves the quality and effect of carbonization treatment, and is adaptable to wood surfaces of different shapes.
Smart Images

Figure CN223735110U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to timber processing technical field, concretely is a wood surface carbonization device of welding torch position adjustable. BACKGROUND
[0002] In order to prolong the service life of wood, slow down the consumption of forest resources, protect the ecological environment, modify the surface of wood, overcome the defects such as not durable and easy to deform in the use of wood products, increase the convex and concave vision and tactile sensation of surface texture, which has been the technical focus in the field of wood processing, and the treatment method of carbonizing the surface of wood has obvious effect in increasing the surface of wood such as corrosion resistance, termite resistance and waterproof.
[0003] According to a kind of wood processing surface carbonization device (announcement number: CN219404665U) disclosed, the above application includes chassis, clamping device, welding torch adjusting device and carbonization device, the chassis is connected with clamping device and welding torch adjusting device, welding torch adjusting device is connected with carbonization device, when using, first motor drives bidirectional screw rod to rotate forwardly to make two groups of sliding plates drive clamping frame to approach, place wood on fixed rod.
[0004] But the carbonization device in the actual use process, since the angle of spray gun is vertically downward, if the surface of wood to be carbonized is uneven, there will be no carbonized part, and the unevenness of carbonized layer will directly affect the appearance of wood, and at the same time, it will damage its corrosion resistance, waterproof or termite resistance effect, because the integrity of carbonized layer is very important, in view of this, we propose a wood surface carbonization device of welding torch position adjustable. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a wood surface carbonization device of welding torch position adjustable to solve the problems raised in the above background.
[0006] To achieve the above object, the utility model provides the following technical scheme: a wood surface carbonization device of welding torch position adjustable, including mounting seat, the top end surface of mounting seat is provided with adjusting assembly, the adjusting assembly includes:
[0007] Vertical frame, the vertical frame is arranged at the top end surface of mounting seat, the top end surface of vertical frame is fixedly connected with mounting frame, the side wall of mounting frame is fixedly connected with motor one, the output end of motor one is fixedly connected with bidirectional screw rod, the side wall of bidirectional screw rod is threadedly connected with movable plate, the side wall of movable plate is fixedly connected with motor two, the output end of motor two is fixedly connected with clamping assembly;
[0008] The bottom end surface of the frame body is fixedly connected with a movable rod, the bottom of the movable rod is fixedly connected with a hydraulic cylinder, the side wall of the frame body is fixedly connected with a motor three, the output end of the motor three is fixedly connected with a reciprocating screw rod, the side wall of the reciprocating screw rod is threadedly connected with a movable block, the movable block is hingedly connected with a hinged plate, and the side wall of the hinged plate is fixedly connected with a guide rod.
[0009] The side wall of the horizontal plate is fixedly connected with the side wall of the frame body, and the end surface of the horizontal plate is provided with a corrugated groove.
[0010] Preferably, the clamping assembly comprises a clamping frame, the clamping frame is fixedly connected with the output end of the motor two, the end away from the motor two of the clamping frame is fixedly connected with a horizontal rod, the bottom of the clamping frame is threadedly connected with a threaded rod, the bottom of the threaded rod is fixedly sleeved with a pressing block, the side wall of the clamping frame is provided with a vertical groove, and the vertical groove is slidably connected with the pressing block.
[0011] Preferably, the inner wall of the frame body is fixedly connected with a limiting rod, the limiting rod is slidably connected with the movable block, and the limiting rod enables the movable block to move only horizontally.
[0012] Preferably, the top end surface of the hinged plate is fixedly connected with a welding gun body, and the guide rod is slidably connected with the corrugated groove.
[0013] Preferably, the hydraulic cylinder is fixedly connected with the top end surface of the mounting plate, the mounting plate is fixedly connected with the top end surface of the mounting seat, the top of the mounting plate is fixedly connected with a limiting frame, the limiting frame is slidably connected with the movable rod, the corrugated groove drives the movable rod and the welding gun body to rotate around the movable block, and the pitch angle of the welding gun body is adjusted.
[0014] Preferably, the top end surface of the mounting seat is fixedly connected with a guide strip, the side wall of the mounting plate is fixedly connected with a motor four, the output end of the motor four is fixedly connected with a screw rod, the screw rod is threadedly connected with the vertical frame, the motor four drives the screw rod to rotate, thereby driving the vertical frame to move horizontally, and the horizontal distance between the clamping assembly and the welding gun body is adjusted.
[0015] Compared with the prior art, the wood surface carbonization device provided by the present application has the following beneficial effects:
[0016] 1. The wood surface carbonization device with adjustable welding gun position, through the adjustment assembly, the corrugated groove drives the movable rod and the welding gun body rotates around the movable block, the pitch angle of the welding gun body is adjusted, a larger output range is covered, wood surface height differences can be more effectively adapted, heat sources are uniformly distributed on the wood surface, dead angles during carbonization are prevented, the included angle between the wood and the mounting seat is adjusted, more angles can be exposed to the welding gun body, the welding gun can carbonize multiple sides or complex surfaces of the wood, not limited to the upper surface, processing is more flexible, especially suitable for wood with curved surfaces, inclined surfaces or special shapes, and each part needing carbonization can be uniformly processed.
[0017] 2. The wood surface carbonization device with adjustable welding gun position, through the motor four and the screw rod, the transverse position of the vertical frame is adjusted, the wood can be close to or away from the welding gun body, through transverse adjustment, the heat source coverage range can be optimized, heat distribution is avoided, the carbonization processing quality is improved, and the wood surface is uniformly and uniformly carbonized. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a schematic view of the main structure of the utility model;
[0019] Figure 2 It is a schematic view of the mounting seat structure of the utility model;
[0020] Figure 3 It is a schematic view of the bidirectional screw structure of the utility model;
[0021] Figure 4 It is a schematic view of the clamping assembly structure of the utility model;
[0022] Figure 5 It is a schematic view of the corrugated groove structure of the utility model;
[0023] Figure 6 It is a schematic view of the welding gun body structure of the utility model.
[0024] In the drawing: 1, mounting seat; 2, mounting plate; 3, limit frame; 4, adjustment assembly; 401, vertical frame; 402, mounting frame; 403, motor one; 404, bidirectional screw; 405, movable plate; 406, motor two; 407, hydraulic cylinder; 408, movable rod; 409, frame body; 410, cross plate; 411, corrugated groove; 412, motor three; 413, reciprocating screw; 414, movable block; 415, hinged plate; 416, welding gun body; 417, guide rod; 5, clamping assembly; 501, clamping frame; 502, cross rod; 503, threaded rod; 504, down block; 6, guide strip; 7, motor four; 8, screw rod; 9, limit rod. DETAILED DESCRIPTION
[0025] As Figures 1-6 The utility model provides a kind of technical scheme: a wood surface layer carbonization device with adjustable welding torch position, including mounting seat 1, the top end surface of mounting seat 1 is provided with adjusting assembly 4, adjusting assembly 4 includes vertical frame 401, mounting bracket 402, motor one 403, bidirectional screw rod 404, movable plate 405, motor two 406, hydraulic cylinder 407, movable rod 408, frame body 409, cross plate 410, corrugated groove 411, motor three 412, reciprocating screw rod 413, movable block 414, hinged plate 415, welding torch body 416, guide rod 417.
[0026] In an embodiment of the utility model, vertical frame 401 is arranged at the top end surface of mounting seat 1, the top end surface of vertical frame 401 is fixedly connected with mounting bracket 402, the side wall of mounting bracket 402 is fixedly connected with motor one 403, the output end of motor one 403 is fixedly connected with bidirectional screw rod 404, the side wall of bidirectional screw rod 404 is threadedly connected with movable plate 405, the side wall of movable plate 405 is fixedly connected with motor two 406, the output end of motor two 406 is fixedly connected with clamping assembly 5.
[0027] The bottom end surface of frame body 409 is fixedly connected with movable rod 408, the bottom of movable rod 408 is fixedly connected with hydraulic cylinder 407, the side wall of frame body 409 is fixedly connected with motor three 412, the output end of motor three 412 is fixedly connected with reciprocating screw rod 413, the side wall of reciprocating screw rod 413 is threadedly connected with movable block 414, movable block 414 is hinged with hinged plate 415, the side wall of hinged plate 415 is fixedly connected with guide rod 417, the inner wall of frame body 409 is fixedly connected with limit rod 9, limit rod 9 is slidably connected with movable block 414, limit rod 9 makes that movable block 414 can only move horizontally.
[0028] The side wall of cross plate 410 is fixedly connected in the side wall of frame body 409, the end surface of cross plate 410 is provided with corrugated groove 411, the top end surface of hinged plate 415 is fixedly connected with welding torch body 416, guide rod 417 is slidably connected with corrugated groove 411, hydraulic cylinder 407 is fixedly connected at the top end surface of mounting plate 2, mounting plate 2 is fixedly connected at the top end surface of mounting seat 1, the top of mounting plate 2 is fixedly connected with limit rack 3, limit rack 3 is slidably connected with movable rod 408, corrugated groove 411 drives movable rod 408 and welding torch body 416 to rotate around movable block 414, adjusts the pitch angle of welding torch body 416.
[0029] The clamping assembly 5 comprises a clamping frame 501 fixedly connected to the output end of the second motor 406, and a cross rod 502 fixedly connected to the end of the clamping frame 501 away from the second motor 406. A threaded rod 503 is threadedly connected to the bottom of the clamping frame 501, and a pressing block 504 is fixedly sleeved to the bottom of the threaded rod 503. A vertical slot is formed in the side wall of the clamping frame 501 and is in sliding connection with the pressing block 504. Rotating the threaded rod 503 makes the pressing block 504 move downward, and the pressing block 504 cooperates with the cross rod 502 to clamp the wood.
[0030] The first motor 403 drives the bidirectional screw rod 404 to rotate, so that the movable plate 405 moves towards each other, thereby adjusting the positions of the two clamping assemblies 5, so that the distance of the clamping assemblies 5 can adapt to the length of different woods. The third motor 412 drives the reciprocating screw rod 413 to rotate, so that the movable block 414 moves transversely, and the transverse movement of the movable block 414 drives the welding gun body 416 to move transversely. The welding gun body 416 carbonizes the wood. While the welding gun body 416 moves transversely and reciprocally, the corrugated groove 411 drives the movable rod 408 and the welding gun body 416 to rotate around the movable block 414, thereby adjusting the pitch angle of the welding gun body 416 to cover a larger output range, which can more effectively adapt to the height difference of the wood surface, so that the heat source is uniformly distributed on the wood surface, preventing dead angles during carbonization.
[0031] The second motor 406 drives the clamping assembly 5 to rotate, thereby adjusting the included angle between the wood and the mounting seat 1, so that more angles of the welding gun body 416 are exposed to the welding gun, which can carbonize multiple sides or complex surfaces of the wood, not limited to the upper surface, and the processing is more flexible, especially suitable for woods with curved surfaces, inclined surfaces or special shapes, ensuring that each part that needs to be carbonized can be uniformly processed.
[0032] In addition, the top end face of the mounting seat 1 is fixedly connected with a guide strip 6, and the side wall of the mounting plate 2 is fixedly connected with a fourth motor 7. The output end of the fourth motor 7 is fixedly connected with a screw rod 8, which is in threaded connection with the vertical frame 401. The fourth motor 7 drives the screw rod 8 to rotate, thereby driving the vertical frame 401 to move transversely, adjusting the transverse distance between the clamping assembly 5 and the welding gun body 416. The fourth motor 7 drives the screw rod 8 to rotate, thereby adjusting the transverse position of the vertical frame 401, so that the wood can be close to or away from the welding gun body 416. Through transverse adjustment, the heat source coverage range can be optimized, the heat distribution can be made uniform, the carbonization processing quality can be improved, and the wood surface can be uniformly and uniformly carbonized.
[0033] In the utility model, when using, the bidirectional screw rod 404 rotates, the position of two sets of clamping assemblies 5 is adjusted, the distance of the clamping assembly 5 can adapt to the length of different wood, the threaded rod 503 is rotated, the lower pressing block 504 moves downwards, the lower pressing block 504 and the cross rod 502 are matched, the wood is clamped, the motor three 412 drives the reciprocating screw rod 413 to rotate, the movable block 414 moves transversely, the movable block 414 reciprocatingly moves and makes the welding gun body 416 move transversely, the welding gun body 416 carbonizes the wood, when the welding gun body 416 moves transversely and reciprocatingly, the corrugated groove 411 drives the movable rod 408 and the welding gun body 416 to rotate around the movable block 414, the pitch angle of the welding gun body 416 is adjusted, a larger output range is covered, wood surface height difference can be more effectively adapted, heat sources are evenly distributed on the wood surface, the included angle between the wood and the mounting base 1 is adjusted, and then more angles can be exposed to the welding gun body 416, the welding gun can carbonize multiple sides or complex surfaces of the wood, and is not limited to the upper surface, and processing is more flexible.
[0034] The utility model has been described in detail above, but some modifications or improvements can be made on the basis of the utility model, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the utility model are within the protection scope of the utility model.
Claims
1. A wood surface carbonization device with adjustable position of the welding torch, comprising a mounting base (1), characterized in that: The top end face of the mounting base (1) is provided with an adjusting assembly (4), which comprises: A vertical frame (401) is arranged on the top end face of the mounting base (1), and the top end face of the vertical frame (401) is fixedly connected with a mounting rack (402), the side wall of the mounting rack (402) is fixedly connected with a motor one (403), the output end of the motor one (403) is fixedly connected with a bidirectional screw rod (404), the side wall of the bidirectional screw rod (404) is threadedly connected with a movable plate (405), the side wall of the movable plate (405) is fixedly connected with a motor two (406), and the output end of the motor two (406) is fixedly connected with a clamping assembly (5); A rack body (409) is fixedly connected with a movable rod (408) at the bottom end face, the bottom end of the movable rod (408) is fixedly connected with a hydraulic cylinder (407), the side wall of the rack body (409) is fixedly connected with a motor three (412), the output end of the motor three (412) is fixedly connected with a reciprocating screw rod (413), the side wall of the reciprocating screw rod (413) is threadedly connected with a movable block (414), the movable block (414) is hingedly connected with a hinged plate (415), and the side wall of the hinged plate (415) is fixedly connected with a guide rod (417); A cross plate (410) is fixedly connected with the side wall of the rack body (409), and a corrugated groove (411) is formed in the end face of the cross plate (410).
2. A wood surface carbonization apparatus with adjustable position of a welding torch according to claim 1, characterized in that: The clamping assembly (5) comprises a clamping rack (501) fixedly connected with the output end of the motor two (406), a cross rod (502) fixedly connected with one end of the clamping rack (501) away from the motor two (406), a threaded rod (503) threadedly connected with the bottom of the clamping rack (501), a pressing block (504) fixedly sleeved at the bottom of the threaded rod (503), and a vertical groove formed in the side wall of the clamping rack (501) and in sliding connection with the pressing block (504).
3. A wood surface carbonization apparatus with adjustable position of a welding torch according to claim 1, characterized in that: The inner wall of the rack body (409) is fixedly connected with a limiting rod (9) in sliding connection with the movable block (414).
4. A wood surface carbonization apparatus with adjustable position of a welding torch according to claim 1, characterized in that: The top end face of the hinged plate (415) is fixedly connected with a welding gun body (416), and the guide rod (417) is in sliding connection with the corrugated groove (411).
5. A wood surface carbonization apparatus with adjustable position of a welding torch according to claim 1, characterized in that: The hydraulic cylinder (407) is fixedly connected with the top end face of the mounting plate (2), the mounting plate (2) is fixedly connected with the top end face of the mounting base (1), the top of the mounting plate (2) is fixedly connected with a limiting rack (3), and the limiting rack (3) is in sliding connection with the movable rod (408).
6. A wood surface carbonization apparatus with adjustable position of a welding torch according to claim 5, characterized in that: The top end face of the mounting base (1) is fixedly connected with a guide strip (6), the side wall of the mounting plate (2) is fixedly connected with a motor four (7), the output end of the motor four (7) is fixedly connected with a screw rod (8), and the screw rod (8) is in threaded connection with the vertical frame (401).
Citation Information
Patent Citations
Wood processing surface layer carbonization device
CN219404665U