Integrated cement product producing and processing platform

Abstract

The utility model discloses an integrated cement product producing and processing platform, which relates to the technical field of cement product production, and comprises a processing bin, a driving mechanism is arranged in the processing bin, the processing bin is connected with a processing table through the driving mechanism, the surface of the processing table is provided with a mounting groove, and the mounting groove is connected with the processing bin. A machining mold is clamped in the mounting groove, an electric push rod is fixedly connected to the inner wall of the top of the machining bin, an elastic mechanism is arranged at the output end of the electric push rod, the electric push rod is connected with a cover plate through the elastic mechanism, and a sealing sleeve is fixedly connected to the bottom of the cover plate; the side wall of the top of the processing bin is fixedly connected with a cement bin, and the inner wall of one end of the processing bin is fixedly connected with a cement pump. According to the utility model, air in the cement product can be fully exhausted during manufacturing, the existence of pores and bubbles is reduced, cement paste can be more tightly filled in a processing mold, the bearing capacity of the cement product is improved, and the durability of the cement product is enhanced.

Description

Technical Field

[0001] This utility model relates to the field of cement product manufacturing technology, specifically to an integrated cement product manufacturing and processing platform. Background Technology

[0002] An integrated cement product manufacturing and processing platform is a comprehensive production system that integrates a series of processes, from raw material handling, mixing and stirring, molding and processing to final curing, into a relatively compact space. It aims to improve production efficiency, ensure product quality stability, and reduce various costs such as labor and materials.

[0003] Existing integrated cement product manufacturing and processing platforms have a problem during the cement product molding process: insufficient air removal from the interior of the cement product. Air occupies a certain space, preventing the cement paste from fully filling these spaces. When the cement product is subjected to external pressure, the stress on the cement matrix around the air gaps is much higher than that of other parts, affecting the overall strength of the cement product, reducing its load-bearing capacity, and making its durability poor. Utility Model Content

[0004] In view of the problems existing in the above-mentioned integrated cement product production and processing platform, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide an integrated cement product production and processing platform, which solves the problem that the internal air of cement products is not sufficiently discharged, and the air occupies a certain space, preventing the cement paste from fully filling these spaces. When the cement product is subjected to external pressure, the stress on the cement matrix around the air gaps will be much higher than that of other parts, affecting the overall strength of the cement product and reducing its load-bearing capacity and durability.

[0006] To achieve the above objectives, this utility model provides the following technical solution: An integrated cement product production and processing platform includes a processing chamber, a drive mechanism is provided inside the processing chamber, a processing table is connected to the processing chamber through the drive mechanism, an installation groove is provided on the surface of the processing table, a processing mold is snapped into the installation groove, an electric push rod is fixedly connected to the top inner wall of the processing chamber, an elastic mechanism is provided at the output end of the electric push rod, a cover plate is connected to the electric push rod through the elastic mechanism, a sealing sleeve is fixedly connected to the bottom of the cover plate, a cement silo is fixedly connected to the top side wall of the processing chamber, a cement pump is fixedly connected to the inner wall of one end of the processing chamber, the input end of the cement pump passes through the side wall of one end of the processing chamber and is fixedly sleeved with the side wall of the cement silo, the output end of the cement pump is fixedly sleeved with the inside of one end of the cover plate, and an exhaust chamber is fixedly sleeved with the inside of the other end of the cover plate, with multiple exhaust holes opened on the side wall of the exhaust chamber.

[0007] Preferably, the driving mechanism includes a motor, a driving rod, two cams, and two driven plates. The side wall of the motor is fixedly connected to one end side wall of the processing chamber. The two ends of the driving rod are rotatably connected to the two ends side walls of the processing chamber, respectively. One end of the driving rod is fixedly connected to the output end of the motor. The interior of each of the two cams is fixedly sleeved with the surface of the driving rod wall. One end side wall of each driven plate is fixedly connected to one end side wall of the processing table. The other end side wall of each driven plate is slidably connected to the side wall of the corresponding cam.

[0008] Preferably, the elastic mechanism includes a buffer plate, a buffer sleeve, a buffer rod, a first limiting plate, and a first buffer spring. One end of the buffer plate is fixedly connected to the output end of the electric push rod. One end of the buffer sleeve is fixedly connected to the surface of the cover plate. One end of the buffer rod is fixedly connected to the bottom wall of the buffer plate. The other end of the buffer rod passes through one end of the buffer sleeve and is fixedly connected to the side wall of the first limiting plate. The two ends of the first buffer spring are fixedly connected to the bottom wall of the buffer plate and the surface of the cover plate, respectively.

[0009] Preferably, an exhaust plate is movably sleeved inside the exhaust chamber, and the exhaust plate has multiple through holes inside. A connecting plate is fixedly sleeved inside the exhaust chamber, and a sealing rod is fixedly connected to one side wall of the connecting plate corresponding to each through hole.

[0010] Furthermore, a connecting rod is fixedly connected to one side wall of the exhaust plate, and one end of the connecting rod passes through the connecting plate and one side wall of the exhaust chamber and is fixedly connected to a pull ring.

[0011] Preferably, the bottom inner wall of the processing chamber is fixedly connected with a plurality of support sleeves, each support sleeve having a support rod movably sleeved inside, one end of each support rod having a second limiting plate fixedly connected to it, the other end of each support rod having a fixed connection to the bottom of the processing table, each support rod having a second buffer spring movably sleeved on it, both ends of each second buffer spring being fixedly connected to one side wall of the limiting plate and the inner wall of the support sleeve, respectively, and the inner wall of each support sleeve having a rubber pad fixedly connected to it.

[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0013] 1. This utility model utilizes a processing table. The bottom of the processing mold is attached to the surface of the processing chamber via an installation groove. An electric push rod drives the cover plate to descend and engages with the top opening of the processing mold via a sealing sleeve. During the production of cement products, the treated cement slurry inside the cement chamber is pumped into the processing mold for pouring. During the pouring process, the processing table is driven by a drive mechanism to vibrate back and forth, making the cement slurry more evenly distributed during the pouring process, avoiding local accumulation or poor flow, reducing the presence of pores and air bubbles, and allowing the cement slurry to fill the interior of the processing mold more tightly.

[0014] 2. In this utility model, during the pouring process, the continuous pouring of cement slurry into the processing mold squeezes out the air inside. The air inside is discharged from multiple vent holes on the side wall of the venting chamber through the pressure generated by the cement slurry. This allows the cement product to fully expel the air inside during manufacturing, avoiding affecting the overall strength of the cement product, improving its load-bearing capacity and enhancing its durability.

[0015] 3. In this utility model, by setting up an exhaust plate, during the pouring process, the air inside the processing mold first enters the exhaust chamber through multiple through holes inside the exhaust plate, and then is discharged through the exhaust holes on the side wall of the exhaust chamber. When the cement slurry fills the inside of the processing mold and the air inside is emptied, the cement slurry itself is too viscous to directly enter the inside of the exhaust chamber through each through hole. The cement slurry drives the exhaust plate to rise through its own pressure, so that one end of each sealing rod penetrates the corresponding through hole, sealing the exhaust chamber and preventing the cement slurry from entering the inside of the exhaust chamber due to excessive pressure inside the processing mold. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a side view of the structural cross-section of this utility model;

[0019] Figure 3 for Figure 1 Enlarged structural diagram of section A;

[0020] Figure 4 for Figure 1 A magnified schematic diagram of the structure of part A in use.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Processing chamber; 2. Processing table; 3. Mounting slot; 4. Processing mold; 5. Electric push rod; 6. Cover plate; 7. Sealing sleeve; 8. Cement silo; 9. Cement pump; 10. Exhaust chamber; 11. Motor; 12. Drive rod; 13. Cam; 14. Driven plate; 15. Buffer plate; 16. Buffer sleeve; 17. Buffer rod; 18. First limit plate; 19. First buffer spring; 20. Exhaust plate; 21. Connecting plate; 22. Sealing rod; 23. Connecting rod; 24. Pull ring; 25. Support sleeve; 26. Support rod; 27. Second limit plate; 28. Second buffer spring; 29. ​​Rubber pad. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] This utility model discloses an integrated cement product production and processing platform.

[0025] This utility model provides, for example Figure 1-4 An integrated cement product manufacturing and processing platform is shown, comprising a processing chamber 1, a drive mechanism inside the processing chamber 1, a processing table 2 connected to the processing chamber 1 via the drive mechanism, an installation groove 3 on the surface of the processing table 2, a processing mold 4 being snapped into the installation groove 3, an electric push rod 5 fixedly connected to the top inner wall of the processing chamber 1, an elastic mechanism at the output end of the electric push rod 5, a cover plate 6 connected to the electric push rod 5 via the elastic mechanism, a sealing sleeve 7 fixedly connected to the bottom of the cover plate 6, a cement silo 8 fixedly connected to the top side wall of the processing chamber 1, a cement pump 9 fixedly connected to the inner wall of one end of the processing chamber 1, the input end of the cement pump 9 penetrating through one end side wall of the processing chamber 1 and fixedly sleeved with one end side wall of the cement silo 8, the output end of the cement pump 9 being fixedly sleeved with one end of the cover plate 6, and an exhaust chamber 10 fixedly sleeved with the other end of the cover plate 6, the side wall of the exhaust chamber 10 having multiple exhaust holes.

[0026] Using the processing table 2, the bottom of the processing mold 4 is engaged with the surface of the processing chamber 1 via the mounting groove 3. The cover plate 6 is driven down by the electric push rod 5 and engaged with the top opening of the processing mold 4 via the sealing sleeve 7. During the production of cement products, the treated cement slurry inside the cement chamber 8 is transferred to the interior of the processing mold 4 by the cement pump 9 for pouring. During the pouring process, the processing table 2 is driven by the drive mechanism to vibrate back and forth, so that the cement slurry is more evenly distributed during the pouring process, avoiding local accumulation or poor flow, reducing the presence of pores and air bubbles, and the cement slurry can be more tightly filled into the interior of the processing mold 4. Since the processing mold 4 is sealed by the cover plate 6 and the sealing sleeve 7, the air inside the processing mold 4 is squeezed out by the continuous pouring of cement slurry during the pouring process. The internal air is discharged from multiple exhaust holes on the side wall of the exhaust chamber 10 by the pressure generated by the cement slurry, so that the internal air can be fully discharged during the manufacturing of cement products, avoiding affecting the overall strength of the cement products, improving their load-bearing capacity and enhancing their durability.

[0027] In order to drive the machining table 2 to vibrate continuously, such as Figure 1 and 2 As shown, the drive mechanism includes a motor 11, a drive rod 12, two cams 13, and two driven plates 14. The side wall of the motor 11 is fixedly connected to one end side wall of the processing chamber 1. The two ends of the drive rod 12 are rotatably connected to the two ends side walls of the processing chamber 1, respectively. One end of the drive rod 12 is fixedly connected to the output end of the motor 11. The interior of each pair of cams 13 is fixedly sleeved with the surface of the drive rod 12. One end side wall of each driven plate 14 is fixedly connected to one end side wall of the processing table 2, and the other end side wall of each driven plate 14 is slidably connected to the side wall of the corresponding cam 13.

[0028] The motor 11 drives the drive rod 12 to rotate between the inner walls of both ends of the processing chamber 1, and drives the side wall of each cam 13 to slide on the side wall of the corresponding driven plate 14, so that the processing table 2 vibrates continuously under the cooperation of the cam 13 and the driven plate 14.

[0029] To maintain the sealing of processing mold 4, such as Figure 1 and 2 As shown, the elastic mechanism includes a buffer plate 15, a buffer sleeve 16, a buffer rod 17, a first limiting plate 18, and a first buffer spring 19. One side wall of the buffer plate 15 is fixedly connected to the output end of the electric push rod 5. One side wall of the buffer sleeve 16 is fixedly connected to the surface of the cover plate 6. One end of the buffer rod 17 is fixedly connected to the bottom wall of the buffer plate 15. The other end of the buffer rod 17 passes through one side wall of the buffer sleeve 16 and is fixedly connected to the side wall of the first limiting plate 18. The two ends of the first buffer spring 19 are fixedly connected to the bottom wall of the buffer plate 15 and the surface of the cover plate 6, respectively.

[0030] By using the first buffer spring 19, the processing table 2 continuously compresses the first buffer spring 19 during the vibration of the processing mold 4. During the compression of the first buffer spring 19, the buffer rod 17 drives the first limiting plate 18 to move inside the buffer sleeve 16 to limit the cover plate 6. When the cover plate 6 and the sealing sleeve 7 seal the processing mold 4, they vibrate with the processing table 2 to maintain the sealing of the processing mold 4.

[0031] To prevent cement slurry from entering the interior of the exhaust chamber 10, such as Figure 3 and 4 As shown, an exhaust plate 20 is movably sleeved inside the exhaust chamber 10. The exhaust plate 20 has multiple through holes inside. A connecting plate 21 is fixedly sleeved inside the exhaust chamber 10. A sealing rod 22 is fixedly connected to one side wall of the connecting plate 21 corresponding to each through hole. A connecting rod 23 is fixedly connected to one side wall of the exhaust plate 20. One end of the connecting rod 23 passes through the connecting plate 21 and one side wall of the exhaust chamber 10 in sequence and is fixedly connected to a pull ring 24.

[0032] By using the vent plate 20, during the grouting process, the air inside the processing mold 4 first enters the vent chamber 10 through multiple through holes inside the vent plate 20, and then exits through the vent holes on the side wall of the vent chamber 10. When the cement grout fills the interior of the processing mold 4 and the air inside is vented, the cement grout itself is too viscous to directly enter the interior of the vent chamber 10 through each through hole. The cement grout drives the vent plate 20 to rise by its own pressure, so that one end of each sealing rod 22 penetrates the corresponding through hole, sealing the vent chamber 10 and preventing the cement grout from entering the interior of the vent chamber 10 due to excessive pressure inside the processing mold 4. By using the pull ring 24, the cement grout inevitably sticks to the side wall of the vent plate 20 and solidifies during the grouting process. The pull ring 24 drives the vent plate 20 to reciprocate inside the vent chamber 10 through the connecting rod 23, and movably engages with each sealing pull ring 24 to clean the cement grout residue on the side wall of the vent plate 20, preventing the cement grout residue from solidifying and affecting the venting efficiency of the vent chamber 10.

[0033] Finally, in order to support the processing table 2, such as... Figure 1 and 2 As shown, multiple support sleeves 25 are fixedly connected to the bottom inner wall of the processing chamber 1. Each support sleeve 25 has a support rod 26 movably sleeved inside. One end of each support rod 26 is fixedly connected to a second limiting plate 27. The other end of each support rod 26 is fixedly connected to the bottom of the processing table 2. Each support rod 26 has a second buffer spring 28 movably sleeved on its wall. The two ends of each second buffer spring 28 are fixedly connected to one side wall of the limiting plate and the inner wall of the support sleeve 25, respectively. Each support sleeve 25 has a rubber pad 29 fixedly connected to its inner wall.

[0034] The processing table 2 is supported by each support sleeve 25 and support rod 26. The elasticity of each second buffer spring 28 reduces the load on each cam 13 and drive rod 12. During the vibration of the processing table 2, each support rod 26 and the second limiting plate 27 are movably sleeved inside the support sleeve 25, so that the processing table 2 remains horizontally balanced during the vibration and avoids tilting of the processing table 2.

[0035] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An integrated cement product production and processing platform comprising a processing bay (1) characterised in that: The inside of the processing bin (1) is provided with a driving mechanism, the processing bin (1) is connected with a processing table (2) through the driving mechanism, the surface of the processing table (2) is provided with a mounting groove (3), the inside of the mounting groove (3) is clamped with a processing mold (4), the top inner wall of the processing bin (1) is fixedly connected with an electric push rod (5), the output end of the electric push rod (5) is provided with an elastic mechanism, the electric push rod (5) is connected with a cover plate (6) through the elastic mechanism, the bottom of the cover plate (6) is fixedly connected with a sealing sleeve (7), the top side wall of the processing bin (1) is fixedly connected with a cement bin (8), one end inner wall of the processing bin (1) is fixedly connected with a cement pump (9), the input end of the cement pump (9) penetrates through one end side wall of the processing bin (1) and is fixedly sleeved with one end side wall of the cement bin (8), the output end of the cement pump (9) is fixedly sleeved with one end inside of the cover plate (6), the other end inside of the cover plate (6) is fixedly sleeved with an exhaust bin (10), a plurality of exhaust holes are formed in the side wall of the exhaust bin (10).

2. The integrated cementitious article production and processing platform of claim 1, wherein: The driving mechanism comprises a motor (11), a driving rod (12), two cams (13) and two driven plates (14), the side wall of the motor (11) is fixedly connected with one end side wall of the processing bin (1), the two end rod walls of the driving rod (12) are rotatably connected with the two end side walls of the processing bin (1) respectively, one end rod wall of the driving rod (12) is fixedly connected with the output end of the motor (11), the inside of each of the two cams (13) is fixedly sleeved with the rod wall surface of the driving rod (12), one end side wall of each of the two driven plates (14) is fixedly connected with one end side wall of the processing table (2), the other end side wall of each of the two driven plates (14) is slidingly connected with the side wall of the corresponding cam (13).

3. The integrated cementitious article production and processing platform of claim 1, wherein: The elastic mechanism comprises a buffer plate (15), a buffer sleeve (16), a buffer rod (17), a first limiting plate (18) and a first buffer spring (19), one end side wall of the buffer plate (15) is fixedly connected with the output end of the electric push rod (5), one end side wall of the buffer sleeve (16) is fixedly connected with the surface of the cover plate (6), one end rod wall of the buffer rod (17) is fixedly connected with the bottom wall of the buffer plate (15), the other end rod wall of the buffer rod (17) penetrates through one end side wall of the buffer sleeve (16) and is fixedly connected with the side wall of the first limiting plate (18), the two ends of the first buffer spring (19) are fixedly connected with the bottom wall of the buffer plate (15) and the surface of the cover plate (6) respectively.

4. The integrated cementitious article production and processing platform of claim 1, wherein: The inside of the exhaust bin (10) movably sleeved with an exhaust plate (20), a plurality of through holes are formed in the inside of the exhaust plate (20), the inside of the exhaust bin (10) is fixedly sleeved with a connecting plate (21), the one end side wall of the connecting plate (21) is fixedly connected with a sealing plug rod (22) corresponding to each through hole.

5. The integrated cementitious article production and processing platform of claim 4, wherein: One end side wall of the exhaust plate (20) is fixedly connected with a connecting rod (23), one end rod wall of the connecting rod (23) penetrates the connecting plate (21) and the one end side wall of the exhaust bin (10) in sequence and is fixedly connected with a pull ring (24).

6. The integrated cementitious article production and processing platform of claim 1, wherein: The bottom inner wall of the processing bin (1) is fixedly connected with a plurality of support sleeves (25), the inside of each support sleeve (25) movably sleeves a support rod (26), one end rod wall of each support rod (26) is fixedly connected with a second limiting plate (27), the other end rod wall of each support rod (26) is fixedly connected with the bottom of the processing table (2), the rod wall of each support rod (26) movably sleeves a second buffer spring (28), the two ends of each second buffer spring (28) are fixedly connected with one end side wall of the limiting plate and the inner wall of the support sleeve (25) respectively, and the inner wall of each support sleeve (25) is fixedly connected with a rubber pad (29).

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