Non-dismantling wall formwork grooving and opening grinding mechanism and grooving equipment thereof
By processing multiple sets of slotted parts simultaneously and adjusting the pitch screw, the problem of low grooving efficiency in non-removable wall formwork is solved, achieving efficient and uniform processing results and adapting to the needs of different types of formwork.
Patent Information
- Application Number
- CN202423147113.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-19
AI Technical Summary
The grooving or drilling process of existing wall formwork is inefficient and the product quality is inconsistent, making it difficult to meet the high-efficiency requirements of modern construction.
Multiple slotted parts are processed synchronously. The drive motor drives the drive wheel and chain drive system to achieve synchronous rotation of multiple slotted parts. The slotting spacing is adjusted by adjusting the pitch screw, and high-efficiency processing is achieved by combining with diamond abrasive cutting disc.
It achieves consistency and efficiency in processing, improves production efficiency, adapts to the grooving requirements of different template models, and ensures the uniformity of product quality.
Smart Images

Figure CN223735185U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building formwork processing technology, specifically to a non-removable wall formwork grooving and grinding mechanism and its grooving equipment. Background Technology
[0002] In the construction industry, prefabricated wall formwork is an important building material, widely used in various building structures due to its advantages such as convenient construction, time-saving, and reduced labor costs. Traditional prefabricated wall formwork typically requires secondary processing after production, such as grooving and drilling. Currently, the grooving or drilling process for prefabricated wall formwork is usually done manually using grooving or drilling equipment, resulting in low processing efficiency and inconsistent product quality, making it difficult to meet the demands of large-scale, high-efficiency modern construction. Utility Model Content
[0003] The purpose of this utility model is to provide a non-dismantling wall template grooving and grinding mechanism and its grooving equipment, which solves the problems of low processing efficiency and inconsistent product quality by processing multiple sets of grooving parts simultaneously.
[0004] The objective of this utility model can be achieved through the following technical solutions:
[0005] A non-removable wall template grooving and grinding mechanism, wherein the grooving and grinding mechanism is a grooving component, the grooving component includes a connecting shaft, a processing shaft is connected to the outwardly extending end of the connecting shaft, and a processing cutter is connected to the processing shaft.
[0006] As a further embodiment of this utility model: an arc-shaped portion is provided at the connection between the machining cutter head and the machining shaft, and the surfaces of the machining shaft, the machining cutter head, and the arc-shaped portion are all provided with diamond grit.
[0007] As a further embodiment of this utility model: a non-removable wall template grooving device, which is equipped with the above-mentioned non-removable wall template grooving grinding mechanism, the grooving device including a grooving power device and a grooving component disposed on the grooving power device.
[0008] As a further embodiment of this utility model: the grooving equipment further includes a grooving power frame, and the grooving power device is slidably connected to the grooving power frame.
[0009] As a further embodiment of this utility model: the bottom of the grooving power device is provided with a movable base, the bottom of the movable base is provided with a longitudinal moving mechanism, the longitudinal moving mechanism includes a moving track located below the operating platform and perpendicular to the operating platform, a moving slider is slidably arranged on the moving track, the moving slider is connected to the movable base, and a driving component is provided at one end of the moving track.
[0010] As a further embodiment of this utility model: a drive groove is provided on the top of the movable base, and a drive mechanism is provided in the drive groove. The drive mechanism includes a drive screw rotatably disposed in the drive groove. A drive base is threadedly connected to the drive screw. The drive base is connected to the bottom of the slotted power device. The drive screw extends out of the drive groove and is connected to a drive motor.
[0011] As a further embodiment of this utility model: the grooving power device is provided with at least one set of grooving components.
[0012] As a further embodiment of this utility model, the grooving power device is provided with at least two sets of grooving components.
[0013] As a further embodiment of this utility model: each of the slotted components is driven by a corresponding driving source or each of the slotted components is driven by the same driving source.
[0014] As a further embodiment of this utility model: the slotting power device includes a housing, the top of the housing is provided with a clearance groove, the inside of the housing is provided with a motion cavity, the top of the motion cavity is connected to a limiting slide plate, the middle of the limiting slide plate is provided with a sliding groove, at least two sets of movable bushings are slidably arranged in the sliding groove, a slotting component is rotatably arranged in the movable bushing, and the slotting component extends out of the clearance groove.
[0015] As a further embodiment of this utility model: each set of slotted parts is connected to a transmission gear at the bottom, a drive wheel is provided on one side of the moving cavity, an auxiliary wheel is provided on the other side of the moving cavity, the drive wheel and the auxiliary wheel are driven by a chain, and the chain is meshed with one end of the transmission gear provided between the drive wheel and the auxiliary wheel, and the drive wheel is connected to a transmission motor provided on the same side.
[0016] As a further embodiment of this utility model: two sets of connecting rods are staggered on each set of movable bushings, and both sets of connecting rods are rotatably mounted on the movable bushings. The connecting rods on adjacent movable bushings are connected accordingly. Adjusting plates are provided on the two outermost sets of movable bushings. Adjusting screws are symmetrically arranged on both sides of the housing. Both sets of adjusting screws are threadedly connected to the housing, and the other end of the adjusting screw passes through the adjusting plate on the corresponding side and is rotatably mounted with the adjusting plate.
[0017] The beneficial effects of this utility model are:
[0018] This invention uses a drive motor to rotate a drive wheel, which in turn drives a chain to move and in turn drives multiple sets of transmission gears to rotate synchronously. This enables the slotted parts to rotate synchronously for processing, ensuring consistency in processing. Simultaneous processing of multiple sets of slotted parts saves processing time and improves production efficiency.
[0019] This invention uses an adjustable screw to move the movable bushings on both sides, thereby driving multiple slotted parts to adjust synchronously and at equal intervals, thus achieving flexible adjustment of the slot spacing. Attached Figure Description
[0020] The present invention will be further described below with reference to the accompanying drawings.
[0021] Figure 1 This is a schematic diagram of the grooving and grinding mechanism of this utility model;
[0022] Figure 2 This is a schematic diagram of the slotting mechanism structure in Embodiment 2 of this utility model. Figure 1 ;
[0023] Figure 3 This is a schematic diagram of the slotting mechanism structure in Embodiment 2 of this utility model. Figure 2 ;
[0024] Figure 4 This is a schematic diagram of the slotting mechanism in Embodiment 3 of this utility model. Figure 1 ;
[0025] Figure 5 This is a schematic diagram of the slotting mechanism in Embodiment 3 of this utility model. Figure 2 ;
[0026] Figure 6 This is a schematic diagram of the internal structure of the slotting mechanism in Embodiment 3 of this utility model;
[0027] Figure 7 This is a schematic diagram of the connecting rod forming an adjusting frame structure in Embodiment 3 of this utility model;
[0028] Figure 8 This is a schematic diagram of the connection structure between the slotted component and the slotting power device in Embodiment 3 of this utility model;
[0029] Figure 9 This is a schematic diagram of the movable bushing structure in Embodiment 3 of this utility model.
[0030] In the diagram: 50, grooving mechanism; 51, movable base; 52, grooving power unit; 521, housing; 522, limiting slide plate; 5221, slide groove; 523, connecting rod; 524, transmission gear; 525, auxiliary wheel; 526, driving wheel; 527, chain; 528, adjusting screw; 529, movable bushing; 5210, clearance groove; 53, grooving component; 531, connecting shaft; 532, machining shaft; 533, arc-shaped part; 534, machining cutter head. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0032] Example 1
[0033] like Figure 1 As shown, this embodiment provides a grooving and grinding mechanism for a non-removable wall template. The grooving and grinding mechanism uses a grooving component 53, which includes a connecting shaft 531. The tail of the connecting shaft 531 is used to connect with a corresponding structure to install the grooving component 53. A processing shaft 532 is connected to the outwardly extending end of the head of the connecting shaft 531. A processing cutter head 534 is connected to the other end of the processing shaft 532. An arc-shaped portion 533 is provided at the connection between the processing cutter head 534 and the processing shaft 532. Diamond abrasive is provided on the surfaces of the processing shaft 532, the processing cutter head 534, and the arc-shaped portion 533 for grinding the sidewall of the non-removable wall template. This grooving and grinding mechanism has the function of grinding and milling various shapes. By providing an arc-shaped portion 533 at the connection between the processing cutter head 534 and the processing shaft 532, the processed groove edge has a rounded surface, thereby adapting to the corresponding connector and avoiding assembly interference between the connector and the groove.
[0034] Example 2
[0035] This embodiment provides a non-removable wall template grooving device. The grooving device uses the above-mentioned grooving grinding mechanism to process the non-removable wall template blank, including a grooving mechanism 50. The grooving mechanism 50 includes a grooving power device 52 and a grooving component 53 disposed on the grooving power device 52.
[0036] The grooving equipment also includes a grooving power frame, and the grooving power device 52 is slidably connected to the grooving power frame.
[0037] The entire grooving mechanism is 50. Figure 2 and Figure 3 As shown, it is set above the workbench for processing the non-removable wall template on the workbench.
[0038] Furthermore, at least one set of grooving components 53 is provided in the aforementioned grooving power device 52, which is driven to rotate to groove the side walls on both sides of the non-removable wall template.
[0039] In this embodiment, the number of slotted parts 53 is not limited. It can be one, two, three, four, five, six or more. The specific number depends on the actual number of slots required.
[0040] This application does not limit the method of driving the slotted component 53. For example, a drive motor can be provided for each slotted component 53 in the slotting power device 52 (e.g., Figure 2 (As shown), the slotting power device 52 can also be a gearbox, with each slotted component 53 connected to the same drive motor via the gearbox for driving (e.g. Figure 3 (As shown).
[0041] Example 3
[0042] like Figures 4-9 As shown, this embodiment provides a grooving device for non-removable wall formwork. The grooving and grinding mechanism described above processes the non-removable wall formwork blank. The grooving device includes a grooving mechanism 50, which includes a grooving power device 52 and a grooving component 53 mounted on the grooving power device 52. In this embodiment, the entire grooving mechanism 50 is as follows: Figure 4 The grooving power unit 52 is located below the operating table and has a movable base 51 at its bottom.
[0043] The bottom of the movable base 51 is equipped with a longitudinal moving mechanism (not shown in the figure) with the movement direction perpendicular to the production conveying direction. The longitudinal moving mechanism includes a moving track located below the operating platform and perpendicular to the operating platform. The movable base 51 is slidably mounted on the moving track by a moving slider. A driving component is provided at one end of the moving track. The driving component drives the movable base 51 to slide on the moving track, thereby realizing the grooving processing and micro-correction of the non-removable wall template.
[0044] It should be noted that this embodiment does not limit the specific structure of the driving component; for example, it can be a cylinder, a hydraulic cylinder, etc.
[0045] Furthermore, the top of the aforementioned movable base 51 is provided with a drive groove, in which a drive mechanism (not shown in the figure) is provided to drive the grooving power device 52 to move laterally (along the production conveying direction). The drive mechanism includes a drive screw rotatably disposed in the drive groove, and a drive base is threadedly connected to the drive screw. The drive base is connected to the bottom of the grooving power device 52. The drive screw extends out of the drive groove and is connected to a drive motor. The drive motor drives the drive screw to rotate, drives the drive base to move, and then drives the grooving power device 52 to move laterally, adjusting the length of the assembly grooves opened on both sides of the non-removable wall template so that the assembly grooves can be semi-circular or long semi-circular, adapting to more product needs.
[0046] Furthermore, at least one set of grooving components 53 is provided in the aforementioned grooving power device 52, which is driven to rotate to groove the side walls on both sides of the non-removable wall template.
[0047] In this embodiment, the number of slotted parts 53 is not limited. It can be one, two, three, four, five, six or more. The specific number depends on the actual number of slots required.
[0048] The spacing between two adjacent slotted parts 53 can be equal to the spacing between two adjacent assembly slots on the template, which facilitates the simultaneous processing of all assembly slots on the same template at one time.
[0049] Furthermore, the grooving power unit 52 is equipped with at least two sets of grooving components 53, as detailed below. Figures 6-8 As shown, the aforementioned slotting power device 52 can also have the following structure: It includes a housing 521, with a clearance groove 5210 at the top of the housing 521, and a motion cavity inside the housing 521. A limiting slide plate 522 is connected to the top of the motion cavity, and a sliding groove 5221 is provided in the middle of the limiting slide plate 522. At least two sets of movable bushings 529 are slidably arranged in the sliding groove 5221, and slotting components 53 are rotatably arranged in the movable bushings 529. The slotting components 53 extend out of the clearance groove 5210, and a transmission gear 524 is connected to the bottom of each set of slotting components 53. A drive wheel 526 is also provided on one side of the motion cavity, and a drive wheel 526 is provided on the other side. An auxiliary wheel 525 is provided, and the drive wheel 526 and the auxiliary wheel 525 are driven by a chain 527. The chain 527 is meshed with one end of the transmission gear 524 located between the drive wheel 526 and the auxiliary wheel 525. The drive wheel 526 is connected to a transmission motor located on the same side. The transmission motor drives the drive wheel 526 to rotate, which in turn drives the chain 527 to move and drive multiple sets of transmission gears 524 to rotate synchronously. This enables the slotted parts 53 to rotate synchronously for processing, ensuring the consistency of processing. At the same time, the synchronous processing of multiple sets of slotted parts 53 saves processing time and improves production efficiency.
[0050] Furthermore, in order to adapt to the processing of assembly slots on different models of non-removable wall templates (the spacing of the assembly slots on different models of non-removable wall templates may be different), the spacing between the slotted parts 53 can be set to an adjustable structure.
[0051] Specifically, two sets of connecting rods 523 are staggered on each set of movable bushings 529. Both sets of connecting rods 523 are rotatably mounted on the movable bushings 529, and the connecting rods 523 on adjacent movable bushings 529 are connected to form an adjustable frame. The connecting rods 523 on the two outermost sets of movable bushings 529 are only partially installed. Figure 7As shown, adjusting plates are also provided on the two sets of movable bushings 529 at the outermost ends. These adjusting plates are located above the chain 527. Adjusting screws 528 are symmetrically arranged on both sides of the housing 521. Both sets of adjusting screws 528 are threadedly connected to the housing 521. The other end of the adjusting screw 528 passes through the adjusting plate on the corresponding side and is rotatably set with the adjusting plate. By adjusting the adjusting screw 528, the movable bushings 529 on both sides are moved, thereby driving the multiple slotted parts 53 to adjust synchronously and equally, realizing flexible adjustment of the slotting spacing. In order to ensure that the movement of the slotted parts 53 is more stable after adjustment, the adjusting screws 528 on both sides are also equipped with limit pins for locking during manual adjustment. The adjusting screws 528 can also be driven by an external motor to replace manual adjustment, ensuring the stability of adjustment.
[0052] In this embodiment, when performing specific grooving, the position of the grooving mechanism 50 is first adjusted by the driving component, in conjunction with the input width of the non-removable wall template. Then, the driving motor drives the driving screw to rotate, the driving screw drives the driving base to move, and then drives the grooving power device 52 to move laterally to adjust the grooving position. After that, the transmission motor is started, the transmission motor drives the drive wheel 526 to rotate, the drive wheel 526 drives the chain 527 to move, and then drives multiple sets of transmission gears 524 to rotate synchronously, so as to realize the synchronous rotation of the grooving component 53.
[0053] When it is necessary to adjust the grooving length, the drive motor is restarted to drive the grooving power device 52 to move laterally to adjust the cutting length of the grooved part 53 during the processing.
[0054] When it is necessary to adjust the slot spacing, the adjusting screw 528 is turned manually or mechanically to push the moving bushings 529 on both sides to move, thereby driving multiple slotted parts 53 to adjust synchronously and equally.
[0055] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.
Claims
1. A demolition-free wall body formwork slotting and chamfering mechanism, characterized in that, The slotting mechanism is a slotting piece (53), the slotting piece (53) comprises a connecting shaft (531), the connecting shaft (531) is connected with a machining shaft (532) which extends outward, and the machining shaft (532) is connected with a machining cutter head (534).
2. A disassembly-free wall formwork slotting and chamfering mechanism according to claim 1, characterized in that, An arc-shaped part (533) is arranged at the connecting position between the machining cutter head (534) and the machining shaft (532), and the machining shaft (532), the machining cutter head (534) and the arc-shaped part (533) are all provided with diamond sand on the surfaces thereof.
3. A demountable wall formwork slotting apparatus provided with a demountable wall formwork slotting and chamfering mechanism as claimed in claim 1 or 2, characterised in that, The slotting device comprises a slotting mechanism (50), the slotting mechanism (50) comprises a slotting power device (52) and a slotting piece (53) arranged on the slotting power device (52).
4. A demountable wall formwork slotting apparatus according to claim 3, wherein, The slotting device further comprises a slotting power frame, and the slotting power device (52) is slidably connected to the slotting power frame.
5. A demountable wall form slotting apparatus as defined in claim 3, wherein, A moving base (51) is arranged at the bottom of the slotting power device (52), a longitudinal moving mechanism is arranged at the bottom of the moving base (51), the longitudinal moving mechanism comprises a moving track which is arranged below the operation platform and is perpendicular to the operation platform, a moving sliding block is slidably arranged on the moving track, the moving sliding block is connected with the moving base (51), and one end of the moving track is provided with a driving member.
6. A demountable wall form slotting apparatus as claimed in claim 5 wherein, A driving groove is formed at the top of the moving base (51), a driving mechanism is arranged in the driving groove, the driving mechanism comprises a driving screw which is rotatably arranged in the driving groove, a driving base is threadedly connected with the driving screw, the driving base is connected with the bottom of the slotting power device (52), and the driving screw is connected with a driving motor and extends out of the driving groove.
7. A demountable wall form slotting apparatus as defined in claim 3 wherein, At least one group of slotting pieces (53) is arranged in the slotting power device (52).
8. A demountable wall formwork slotting apparatus according to claim 7, wherein, At least two groups of slotting pieces (53) are arranged in the slotting power device (52).
9. A demountable wall form slotting apparatus as claimed in claim 8, wherein, Each slotting piece (53) is driven by a corresponding driving source, or each slotting piece (53) is driven by the same driving source.
10. The demountable wall form slotting apparatus of claim 4, wherein, The slotting power device (52) comprises a box body (521), an emptying groove (5210) is formed at the top of the box body (521), a moving cavity is arranged in the box body (521), a limiting sliding plate (522) is connected to the top of the moving cavity, a sliding groove (5221) is formed in the middle of the limiting sliding plate (522), at least two groups of moving shaft sleeves (529) are slidably arranged in the sliding groove (5221), a slotting piece (53) is rotatably arranged in each moving shaft sleeve (529), and the slotting piece (53) extends out of the emptying groove (5210).
11. A demountable wall form slotting apparatus as claimed in claim 10, wherein, A driving gear (524) is connected to the bottom of each slotting piece (53), a driving wheel (526) is arranged on one side of the moving cavity, an auxiliary wheel (525) is arranged on the other side of the moving cavity, the driving wheel (526) and the auxiliary wheel (525) are driven by a chain (527), one end of the chain (527) is engagedly connected with the driving gear (524) arranged between the driving wheel (526) and the auxiliary wheel (525), and the driving wheel (526) is connected with a driving motor arranged on the same side.
12. A demountable wall form slotting apparatus as claimed in claim 11, wherein, Interleaved on each group of the moving shaft sleeve (529) is provided with two groups of connecting rods (523), both of which are rotationally arranged on the moving shaft sleeve (529), the connecting rods (523) on adjacent moving shaft sleeves (529) are correspondingly connected, the outermost two groups of the moving shaft sleeves (529) are provided with adjusting plates, and the box (521) is symmetrically provided with distance adjusting screws (528) on both sides. Both of the two groups of distance adjusting screws (528) are threadedly connected to the box (521), and the other end of the distance adjusting screw (528) penetrates through the adjusting plate on the corresponding side and is rotationally arranged with the adjusting plate.