Strong sauce filling machine

Abstract

The utility model relates to a thick sauce filling machine, which belongs to the technical field of sauce production equipment and comprises a base, a conveyor belt rotatably mounted in the base and a controller fixedly mounted outside the base, a filling structure is arranged on the upper surface of the base, and a driving mechanism for running and driving the filling structure is arranged outside the base. According to the thick sauce filling machine, sauce is extruded from the piston cylinder to the material injection nozzle through reciprocating motion, so that the sauce can uniformly and continuously flow out, the linkage plate is arranged between the material injection nozzle and the pump rod, synchronous motion of the pump rod and the material injection nozzle is ensured, and when the pump rod moves upwards, the linkage plate drives the material injection nozzle to be closed, and sauce leakage is prevented; when the pump rod moves downwards, the linkage plate drives the material injection nozzle to be opened, sauce is allowed to flow out, the amount of the sauce filled every time can be accurately controlled, the filling requirements of different products can be met, the quality and consistency of the products are improved, and the advantage of uniform filling is achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of sauce production equipment, specifically a thick sauce filling machine. Background Technology

[0002] Sauce is a paste-like condiment made primarily from beans, wheat flour, fruits, meat, or fish and shrimp. Originating in China, it has a long history. In the production of thick sauce, it needs to be bottled for storage, transportation, and sales, which requires the use of a filling machine.

[0003] A concentrated sauce filling machine is needed in the sauce production process. A search revealed a patent document with publication number CN214780680U that discloses a concentrated sauce filling machine, including a base, a mounting base, a storage and filling structure for filling concentrated sauce, a conveying structure for conveying filling bottles, an auxiliary cleaning structure for cleaning the filling head of the storage and filling structure, and a bottle limiting structure for limiting the filling bottles. The base has supporting legs at its bottom. The mounting base is an L-shaped plate, fixedly installed on the upper surface of the base near its back edge, with the L-shaped bend of the mounting base located above the base. The storage and filling structure is installed on the top and bottom of the mounting base, and the conveying structure is installed on the upper surface of the base.

[0004] However, due to the high viscosity and large particle content of the sauce, the filling machine of this utility model is more difficult, resulting in problems such as low filling accuracy, complicated operation and low efficiency, which cannot meet the production needs. Therefore, a thick sauce filling machine is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a thick sauce filling machine, which has the advantages of uniform filling and strong practicality. It solves the problems of existing thick sauce filling machines, which are difficult to fill due to the high viscosity and large particle content of the sauce, resulting in low filling accuracy, complicated operation, and low efficiency, and thus cannot meet production needs.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a thick sauce filling machine, comprising a base, a conveyor belt rotatably installed inside the base, and a controller fixedly installed outside the base. The upper surface of the base is provided with a filling structure, and the outside of the base is provided with a drive mechanism for operating the filling structure.

[0007] The filling structure includes two mounting frames fixedly connected to the outside of the machine base, a fixing plate fixedly connected between the two mounting frames, a dispensing nozzle fixedly installed inside the fixing plate, a piston cylinder fixedly installed inside the mounting plate, a pump rod slidably connected inside the piston cylinder, and a linkage plate fixedly installed between the dispensing nozzle and the pump rod.

[0008] The drive mechanism includes a dual-axis motor fixedly installed inside the base, a connecting shaft fixedly connected to the two output shafts of the dual-axis motor, a rotating disk fixedly connected to the end of the connecting shaft away from the dual-axis motor, and a crank hinged to the outer surface of the rotating disk.

[0009] Furthermore, the injection nozzle is located on the upper surface of the conveyor belt, a one-way valve is fixedly installed inside the injection nozzle, and a conveying pipe is fixedly connected between the injection nozzle and the piston cylinder.

[0010] Furthermore, a feed pipe is fixedly connected to the right side of the piston cylinder, and a storage cylinder is fixedly connected to the end of the feed pipe away from the piston cylinder.

[0011] Furthermore, the fixing plate is a solid cuboid, and the fixing plate is fixedly connected between the two cranks.

[0012] Furthermore, the dual-axis motor is fixedly installed inside the base by bolts, and the two rotating disks are synchronously connected to the outside of the base.

[0013] Furthermore, guide sleeves adapted to the cranks are fixedly installed inside both mounting brackets, and the two cranks are slidably connected inside the two cranks respectively.

[0014] Furthermore, a limiting mechanism is provided on the top of the base. The limiting mechanism includes two mounting seats fixedly connected to the top of the base. An electric push rod is fixedly installed on the opposite side of each of the two mounting seats, and a limiting block is fixedly connected to the output end of each of the two electric push rods.

[0015] Compared with the prior art, this utility model provides a concentrated sauce filling machine, which has the following beneficial effects:

[0016] 1. This concentrated sauce filling machine uses reciprocating motion to squeeze the sauce from the piston cylinder to the injection nozzle, allowing the sauce to flow out evenly and continuously. By setting a linkage plate between the injection nozzle and the pump rod, the synchronous movement of the pump rod and the injection nozzle is ensured. When the pump rod moves upward, the linkage plate drives the injection nozzle to close, preventing sauce leakage; when the pump rod moves downward, the linkage plate drives the injection nozzle to open, allowing the sauce to flow out. This allows for precise control of the amount of sauce filled each time, helping to meet the filling needs of different products, improving product quality and consistency, and achieving the advantage of uniform filling.

[0017] 2. This concentrated sauce filling machine uses a controller to start a dual-shaft motor, which converts the rotation of the rotating disc into the reciprocating linear motion of the pump rod through the transmission between the crank and the fixed plate. This motion applies pressure to the inside of the piston cylinder, facilitating the extrusion of the sauce from the storage cylinder. This allows for the quantitative filling of the sauce into the container, ensuring uniform filling. Furthermore, the reciprocating motion increases the frequency of the pump rod, thereby improving filling efficiency and achieving the advantages of high practicality. Attached Figure Description

[0018] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0019] Figure 2 This is a three-dimensional view of the structure of this utility model;

[0020] Figure 3 This is a three-dimensional structural view of the filling structure and driving mechanism of this utility model;

[0021] Figure 4 This is a three-dimensional structural view of the limiting mechanism of this utility model.

[0022] In the diagram: 1. Base; 2. Conveyor belt; 3. Mounting frame; 4. Fixing plate; 5. Injection nozzle; 6. Piston cylinder; 7. Pump rod; 8. Linkage plate; 9. Conveying pipe; 10. Feed pipe; 11. Mounting plate; 12. Dual-shaft motor; 13. Connecting shaft; 14. Rotating disc; 15. Crank; 16. Guide sleeve; 17. Mounting base; 18. Electric push rod; 19. Limit block; 20. Controller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1 to 4This embodiment of a thick sauce filling machine includes a base 1, a conveyor belt 2 rotatably installed inside the base 1, and a controller 20 fixedly installed outside the base 1. The upper surface of the base 1 is provided with a filling structure, and the outside of the base 1 is provided with a drive mechanism to drive the filling structure. The filling structure includes two mounting brackets 3 fixedly connected to the outside of the base 1, a fixing plate 4 fixedly connected between the two mounting brackets 3, a dispensing nozzle 5 fixedly installed inside the fixing plate 4, a mounting plate 11 fixedly connected between the two mounting brackets 3, a piston cylinder 6 fixedly installed inside the mounting plate 11, a pump rod 7 slidably connected inside the piston cylinder 6, and a linkage plate 8 fixedly installed between the dispensing nozzle 5 and the pump rod 7.

[0025] The filling nozzle 5 is located on the upper surface of the conveyor belt 2. A one-way valve is fixedly installed inside the filling nozzle 5, and a conveying pipe 9 is fixedly connected between the filling nozzle 5 and the piston cylinder 6. The sauce is squeezed from the piston cylinder 6 to the filling nozzle 5 through reciprocating motion, so that the sauce can flow out evenly and continuously. By setting a linkage plate 8 between the filling nozzle 5 and the pump rod 7, the synchronous movement of the pump rod 7 and the filling nozzle 5 is ensured. When the pump rod 7 moves upward, the linkage plate 8 drives the filling nozzle 5 to close to prevent sauce leakage; when the pump rod 7 moves downward, the linkage plate 8 drives the filling nozzle 5 to open, allowing the sauce to flow out. This allows for precise control of the amount of sauce filled each time, which helps to meet the filling needs of different products, improves product quality and consistency, and achieves the advantage of uniform filling.

[0026] Specifically, a feed pipe 10 is fixedly connected to the right side of the piston cylinder 6, and a storage cylinder is fixedly connected to the end of the feed pipe 10 away from the piston cylinder 6. The fixing plate 4 is a solid cuboid and is fixedly connected between the two cranks 15.

[0027] In this embodiment, the drive mechanism includes a dual-axis motor 12 fixedly installed inside the base 1, a connecting shaft 13 fixedly connected to the two output shafts of the dual-axis motor 12, a rotating disk 14 fixedly connected to the end of the connecting shaft 13 away from the dual-axis motor 12, and a crank 15 hinged to the outer surface of the rotating disk 14. The dual-axis motor 12 is started by the controller 20, causing the rotational motion of the rotating disk 14 to be converted into the reciprocating linear motion of the pump rod 7 through the transmission cooperation between the crank 15 and the fixed plate 4. This motion applies pressure to the inside of the piston cylinder 6, facilitating the extrusion of the sauce from the storage cylinder, thereby quantitatively filling the sauce into the container, ensuring uniform filling, and increasing the frequency of the pump rod 7 through the reciprocating motion, thus improving filling efficiency.

[0028] The dual-axis motor 12 is fixedly installed inside the base 1 by bolts, and the two rotating disks 14 are connected to the outside of the base 1 and rotate synchronously.

[0029] Specifically, guide sleeves 16 adapted to cranks 15 are fixedly installed inside both mounting brackets 3, and the two cranks 15 are slidably connected inside the two cranks 15 respectively.

[0030] In this embodiment, a limiting mechanism is provided on the top of the base 1. The limiting mechanism includes two mounting seats 17 fixedly connected to the top of the base 1. An electric push rod 18 is fixedly installed on one side of each of the two mounting seats 17. A limiting block 19 is fixedly connected to the output end of each of the two electric push rods 18. The controller 20 activates the electric push rods 18 to extend and retract, thereby moving the limiting block 19. This facilitates limiting the filling of containers of different sizes and improves filling accuracy.

[0031] The working principle of the above embodiments is as follows:

[0032] In practical use, the sauce is first placed into the storage cylinder. The conveyor belt 2 is started by the controller 20 to transport the container. The electric push rod 18 is extended and retracted by the controller 20 to move the limit block 19, which limits the movement of containers of different sizes. The dual-shaft motor 12 is started by the controller 20, so that the rotation of the rotating disk 14 is converted into the reciprocating linear motion of the pump rod 7 through the transmission between the crank 15 and the fixed plate 4. This motion is used to apply pressure to the inside of the piston cylinder 6, so that the sauce can be expelled from the storage cylinder. The sauce is squeezed out from the piston cylinder 6 through reciprocating motion, allowing it to flow out evenly and continuously. By setting a linkage plate 8 between the injection nozzle 5 and the pump rod 7, the synchronous movement of the pump rod 7 and the injection nozzle 5 is ensured. When the pump rod 7 moves upward, the linkage plate 8 drives the injection nozzle 5 to close, preventing sauce leakage. When the pump rod 7 moves downward, the linkage plate 8 drives the injection nozzle 5 to open, allowing the sauce to flow out. This allows for precise control of the amount of sauce filled each time, helping to meet the filling needs of different products.

[0033] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A concentrate filling machine characterized in that: The utility model relates to a kind of filling machine, including base (1), conveying belt (2) rotationally installed in the inside of base (1) and controller (20) fixedly installed in the outside of base (1), the upper surface of the base (1) is provided with filling structure, the outside of the base (1) is provided with drive mechanism that drive filling structure operates; The filling structure includes two mounting brackets (3) fixedly connected to the outside of the base (1), a fixed plate (4) fixedly connected between the two mounting brackets (3), a material injection nozzle (5) fixedly installed in the inside of the fixed plate (4), a mounting plate (11) fixedly connected between the two mounting brackets (3), a piston cylinder (6) fixedly installed in the inside of the mounting plate (11), a pump rod (7) slidingly connected in the inside of the piston cylinder (6), and a linkage plate (8) fixedly installed between the material injection nozzle (5) and the pump rod (7). The drive mechanism includes a dual-shaft motor (12) fixedly installed in the inside of the base (1), a connecting shaft (13) fixedly connected to each output shaft of the dual-shaft motor (12), a rotating disc (14) fixedly connected to the end of the connecting shaft (13) away from the dual-shaft motor (12), and a crank (15) hingedly connected to the outer surface of the rotating disc (14).

2. A concentrate filling machine according to claim 1, characterised in that: The material injection nozzle (5) is located on the upper surface of the conveying belt (2), a one-way valve is fixedly installed in the inside of the material injection nozzle (5), and a conveying pipe (9) is fixedly communicated between the material injection nozzle (5) and the piston cylinder (6).

3. A concentrate filling machine according to claim 1, characterized in that: The right side of the piston cylinder (6) is fixedly communicated with a material inlet pipe (10), and the end of the material inlet pipe (10) away from the piston cylinder (6) is fixedly communicated with a material storage cylinder.

4. A concentrate filling machine according to claim 1, characterized in that: The fixed plate (4) is a solid cuboid, and the fixed plate (4) is fixedly connected between the two cranks (15).

5. A concentrate filling machine according to claim 1, characterized in that: The dual-shaft motor (12) is fixedly installed in the inside of the base (1) by bolts, and the two rotating discs (14) are synchronously rotationally connected to the outside of the base (1).

6. A concentrate filling machine according to claim 1, characterized in that: Each of the two mounting brackets (3) is fixedly installed with a guide sleeve (16) matched with the crank (15) in the inside, and the two cranks (15) are slidingly connected in the inside of the two guide sleeves (16) respectively.

7. A concentrate filling machine according to claim 1, characterized in that: The top of the base (1) is provided with a limiting mechanism, the limiting mechanism includes two mounting seats (17) fixedly connected to the top of the base (1), an electric push rod (18) is fixedly installed on the opposite side of each of the two mounting seats (17), and a limiting block (19) is fixedly connected to the output end of each of the two electric push rods (18).

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